Titanium tube and stainless steel tube plate were welded by an innovative friction welding of tube to tube plate using an external tool (FWTPET). Copper was used as an interlayer for joining the dissimilar materials a...Titanium tube and stainless steel tube plate were welded by an innovative friction welding of tube to tube plate using an external tool (FWTPET). Copper was used as an interlayer for joining the dissimilar materials and also to minimize the effect of intermetallics formed at the joint interface. The process parameters that govern FWTPET process are plunge rate, rotational speed, plunge depth, axial load and flash trap profile. Among them, the flash trap profile of the tube has a significant influence on the joint integrity. Various flash trap profiles like vertical slots, holes, zig-zag holes, and petals were made on the titanium tube welded to the stainless steel tube plate. Macroscopic and microscopic studies reveal defect-free joints. The presence of copper interlayer and intermetallics was evident from X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) studies. The microhardness survey was presented across and along the interface. A novel test procedure called “plunge shear test” was developed to evaluate the joint properties of the welded joints. The highest shear fracture load of 31.58 kN was observed on the sample having petals as flash trap profile. The sheared surfaces were further characterized using SEM for fractography.展开更多
Radiological properties, such as the linear attenuation coefficient(μ), mass attenuation coefficient(μ/ρ), half-value layer(HVL), tenth-value layer(TVL), mean free path(MFP), and effective atomic number(Z_(eff)), o...Radiological properties, such as the linear attenuation coefficient(μ), mass attenuation coefficient(μ/ρ), half-value layer(HVL), tenth-value layer(TVL), mean free path(MFP), and effective atomic number(Z_(eff)), of 304 L stainless steels have been investigated with respect to photon interactions to determine the influence of current intensity at different gamma-ray energies.^(137)Cs and ^(60)Co radioactive point sources were used to irradiate 304 L stainless steels joined at 45–70-A weld currents for the transmission of the gamma rays at photon energies of661.0, 1173.2, and 1332.5 ke V. The μ, μ/ρ, HVL, TVL,MFP, and Z_(eff) of the steels were measured at the mentioned energies, and theoretical values for pure 304 L stainless steel were calculated for comparison. The minimum differences(%) in Z_(eff) between pure steel and steel joined at a weld current of 60 A were observed for relevant photon energies; the minimum difference between the theoretical value for pure 304 L and the experimental value for joined steel was 4.76%, and that between the experimental value for pure 304 L and the experimental value for joined steel was 2.60% at 1332.5 ke V. Moreover, the MFPs of the joined steels were compared with that of pure 304 L, and steel joined at 60 A, which had the minimum MFP, was compared with some radiation-shielding concretes in terms of MFP at the same gamma-ray energies.展开更多
The microstructure and mechanical properties of 304 L stainless steel fabricated by selective laser melting are investigated in this study.With the optimized laser processing parameters,a relative density of 99.9%is a...The microstructure and mechanical properties of 304 L stainless steel fabricated by selective laser melting are investigated in this study.With the optimized laser processing parameters,a relative density of 99.9%is achieved with fine austenite grains and nanoscale cellular subgrains in size of approximately 0.5μm.The presence ofδ-ferrite andσphase precipitates is identified by the x-ray diffraction and transmission electron microscopy.Moreover,the microstructure is identified as an austenite matrix with about 4%δ-ferrite and a trace amount ofσphase by using electron backscattered diffraction analysis.These smallσphase particles are mainly distributed along austenite grain boundaries.Furthermore,the presence of nanoscale cellular subgrains contributes to the good tensile strength and ductility of the selective laser melted 304 L,along with precipitate strengthening and strain hardening.Tensile property anisotropy is also identified in this 304 L,which is attributed to the microstructure difference on vertical and horizontal planes.展开更多
The influence of heat treatment holding temperatures from 600 to 1300℃ on the microstructure,mechanical properties and corrosion resistance in selective laser melted(SLMed)304L stainless steel is investigated in this...The influence of heat treatment holding temperatures from 600 to 1300℃ on the microstructure,mechanical properties and corrosion resistance in selective laser melted(SLMed)304L stainless steel is investigated in this work.The results reveal that there is no remarkable microstructure change after holding at 600℃ for 2 h,while recrystallization leads to a slight decrease in grain size in the temperature range of 700–900℃.The heat treatment at temperatures from 1000 to 1300℃ for 2 h obviously affects the morphology of grains in SLMed 304L stainless steel.Combining effects of grain coarsening,delta-ferrite(δ)phases reduction and residual stress release during heat treatment lead to the reduction of yield strength and an increasing elongation.The elongation of the samples heat treated at 800℃ for 2 h is,however,significantly decreased due to the increase in the amount of sigma(σ)phase.A remarkable increase in the amount ofδferrite results in an increase in yield strength but a decrease in ductility after heat treatment at 1300℃ for 2 h.The corrosion resistance of the samples heat treated at 1300℃ is significantly improved due to the substantial reduction of brittle phase(σ).There is no obvious effect of the presence ofδferrite on corrosion behavior.展开更多
The antibacterial Cu-bearing 304 L stainless steel is a new kind of structural and functional integrated metal material. In this work, evolution behavior of passive film of different heat treated Cu-bearing 304 L stai...The antibacterial Cu-bearing 304 L stainless steel is a new kind of structural and functional integrated metal material. In this work, evolution behavior of passive film of different heat treated Cu-bearing 304 L stainless steel immersed in 0.5 M H2SO4 solution was investigated by using electrochemical measurements, atomic force microscopy（AFM） observation and X-ray photoelectron spectroscopy（XPS） analysis.The results show that the solution and aging treated samples have the similar polarization behaviors. The passive film impedance experiences an initial decrease within 7 days followed by a subsequent increase,while the defect density of passive film presents the opposite trend. Meanwhile, the evolution of surface morphology and the estimated thickness of the passive film confirm that it experiences initial dissolution and follow-up repair. Furthermore, the Cr^3＋ content in passive film undergoes sequential reduction to increase, however the variation tendency of Cu^2＋ content is just opposite, indicating that the content variation of Cr and Cu in passive film reflects the competitive process of film dissolution and repair. In addition, compared with solution treated samples, aged samples have a bigger icorrvalue and the rougher passive film. This indicates that the passive film of solution treated steel is more compact and stable.展开更多
304L H-shaped stainless steel is used as the support frame of the passive residual heat removal heat exchanger(PRHR HX) in a nuclear fission reactor. The extrusion process is adopted to manufacture the 304L H-shaped s...304L H-shaped stainless steel is used as the support frame of the passive residual heat removal heat exchanger(PRHR HX) in a nuclear fission reactor. The extrusion process is adopted to manufacture the 304L H-shaped stainless steel. Finite element method simulation is herein used to analyze metal flow characteristics, optimize the extrusion die, and predict the extrusion force at different temperatures and speeds. A Φ400-mm container and Φ388-mm forging billet are selected, and the 304L H-shaped stainless steel is successfully manufactured using a Germany SMS 60 MN horizontal extruder. The mechanical properties and microstructure of the manufactured 304L H-shaped stainless steel meet the requirements of the PRHR HX, and the surfaces of the product pass the dye penetration test. The H-shaped stainless steels are used in Haiyang nuclear power plant in Shandong Province.展开更多
Pulsed current Micro Plasma Arc Welding is used to joint thin sheets of AISI 304L sheets, which are used in manufacturing of metallic bellows and diaphragms. In this article the effects of pulsing current parameters o...Pulsed current Micro Plasma Arc Welding is used to joint thin sheets of AISI 304L sheets, which are used in manufacturing of metallic bellows and diaphragms. In this article the effects of pulsing current parameters on weld pool geometry namely front width, back width, front height and back height of pulsed current micro plasma arc welded AISI 304L stainless steel sheets was analyzed. Four factors, five levels, central composite design was used to develop mathematical models, incorporating pulsed current parameters and weld pool geometry. The mathematical models have been developed by Response Surface Method. The adequacy of the models was checked by ANOVA technique. Variation of output responses with input process variables are discussed. By using the developed mathematical models, weld pool geometry parameters can be predicted.展开更多
基金financial support provided by UGC-DAE-CSR (CSR-KN/CRS-04/201213/738) through fellowship
文摘Titanium tube and stainless steel tube plate were welded by an innovative friction welding of tube to tube plate using an external tool (FWTPET). Copper was used as an interlayer for joining the dissimilar materials and also to minimize the effect of intermetallics formed at the joint interface. The process parameters that govern FWTPET process are plunge rate, rotational speed, plunge depth, axial load and flash trap profile. Among them, the flash trap profile of the tube has a significant influence on the joint integrity. Various flash trap profiles like vertical slots, holes, zig-zag holes, and petals were made on the titanium tube welded to the stainless steel tube plate. Macroscopic and microscopic studies reveal defect-free joints. The presence of copper interlayer and intermetallics was evident from X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) studies. The microhardness survey was presented across and along the interface. A novel test procedure called “plunge shear test” was developed to evaluate the joint properties of the welded joints. The highest shear fracture load of 31.58 kN was observed on the sample having petals as flash trap profile. The sheared surfaces were further characterized using SEM for fractography.
基金supported by the Yalova University Scientific Research Foundation(No.2013-062)
文摘Radiological properties, such as the linear attenuation coefficient(μ), mass attenuation coefficient(μ/ρ), half-value layer(HVL), tenth-value layer(TVL), mean free path(MFP), and effective atomic number(Z_(eff)), of 304 L stainless steels have been investigated with respect to photon interactions to determine the influence of current intensity at different gamma-ray energies.^(137)Cs and ^(60)Co radioactive point sources were used to irradiate 304 L stainless steels joined at 45–70-A weld currents for the transmission of the gamma rays at photon energies of661.0, 1173.2, and 1332.5 ke V. The μ, μ/ρ, HVL, TVL,MFP, and Z_(eff) of the steels were measured at the mentioned energies, and theoretical values for pure 304 L stainless steel were calculated for comparison. The minimum differences(%) in Z_(eff) between pure steel and steel joined at a weld current of 60 A were observed for relevant photon energies; the minimum difference between the theoretical value for pure 304 L and the experimental value for joined steel was 4.76%, and that between the experimental value for pure 304 L and the experimental value for joined steel was 2.60% at 1332.5 ke V. Moreover, the MFPs of the joined steels were compared with that of pure 304 L, and steel joined at 60 A, which had the minimum MFP, was compared with some radiation-shielding concretes in terms of MFP at the same gamma-ray energies.
基金supported financially by the National Key R&D Program of China(Nos.2018 YFB1106100)the Special funds for Future Industries of Shenzhen(Project No.JSGG20170824104916638)。
文摘The microstructure and mechanical properties of 304 L stainless steel fabricated by selective laser melting are investigated in this study.With the optimized laser processing parameters,a relative density of 99.9%is achieved with fine austenite grains and nanoscale cellular subgrains in size of approximately 0.5μm.The presence ofδ-ferrite andσphase precipitates is identified by the x-ray diffraction and transmission electron microscopy.Moreover,the microstructure is identified as an austenite matrix with about 4%δ-ferrite and a trace amount ofσphase by using electron backscattered diffraction analysis.These smallσphase particles are mainly distributed along austenite grain boundaries.Furthermore,the presence of nanoscale cellular subgrains contributes to the good tensile strength and ductility of the selective laser melted 304 L,along with precipitate strengthening and strain hardening.Tensile property anisotropy is also identified in this 304 L,which is attributed to the microstructure difference on vertical and horizontal planes.
基金sponsored by the National Natural Science Foundation of China(Grant No.52073176)the special funds for International Research on Science and Technology of Shenzhen(Project No.GJHZ2020073109520311).
文摘The influence of heat treatment holding temperatures from 600 to 1300℃ on the microstructure,mechanical properties and corrosion resistance in selective laser melted(SLMed)304L stainless steel is investigated in this work.The results reveal that there is no remarkable microstructure change after holding at 600℃ for 2 h,while recrystallization leads to a slight decrease in grain size in the temperature range of 700–900℃.The heat treatment at temperatures from 1000 to 1300℃ for 2 h obviously affects the morphology of grains in SLMed 304L stainless steel.Combining effects of grain coarsening,delta-ferrite(δ)phases reduction and residual stress release during heat treatment lead to the reduction of yield strength and an increasing elongation.The elongation of the samples heat treated at 800℃ for 2 h is,however,significantly decreased due to the increase in the amount of sigma(σ)phase.A remarkable increase in the amount ofδferrite results in an increase in yield strength but a decrease in ductility after heat treatment at 1300℃ for 2 h.The corrosion resistance of the samples heat treated at 1300℃ is significantly improved due to the substantial reduction of brittle phase(σ).There is no obvious effect of the presence ofδferrite on corrosion behavior.
基金supported by the National Key Research and Development Program of China (Grant No. 2016YFB0300205)the National Natural Science Foundation of China (Grant Nos. 51501188, 51771199 and 51371168)the State Key Program of National Natural Science of China (Grant No. 51631009)
文摘The antibacterial Cu-bearing 304 L stainless steel is a new kind of structural and functional integrated metal material. In this work, evolution behavior of passive film of different heat treated Cu-bearing 304 L stainless steel immersed in 0.5 M H2SO4 solution was investigated by using electrochemical measurements, atomic force microscopy（AFM） observation and X-ray photoelectron spectroscopy（XPS） analysis.The results show that the solution and aging treated samples have the similar polarization behaviors. The passive film impedance experiences an initial decrease within 7 days followed by a subsequent increase,while the defect density of passive film presents the opposite trend. Meanwhile, the evolution of surface morphology and the estimated thickness of the passive film confirm that it experiences initial dissolution and follow-up repair. Furthermore, the Cr^3＋ content in passive film undergoes sequential reduction to increase, however the variation tendency of Cu^2＋ content is just opposite, indicating that the content variation of Cr and Cu in passive film reflects the competitive process of film dissolution and repair. In addition, compared with solution treated samples, aged samples have a bigger icorrvalue and the rougher passive film. This indicates that the passive film of solution treated steel is more compact and stable.
基金supported by the State Key Laboratory for Mechanical Behavior of Materials(No.20171909)
文摘304L H-shaped stainless steel is used as the support frame of the passive residual heat removal heat exchanger(PRHR HX) in a nuclear fission reactor. The extrusion process is adopted to manufacture the 304L H-shaped stainless steel. Finite element method simulation is herein used to analyze metal flow characteristics, optimize the extrusion die, and predict the extrusion force at different temperatures and speeds. A Φ400-mm container and Φ388-mm forging billet are selected, and the 304L H-shaped stainless steel is successfully manufactured using a Germany SMS 60 MN horizontal extruder. The mechanical properties and microstructure of the manufactured 304L H-shaped stainless steel meet the requirements of the PRHR HX, and the surfaces of the product pass the dye penetration test. The H-shaped stainless steels are used in Haiyang nuclear power plant in Shandong Province.
文摘Pulsed current Micro Plasma Arc Welding is used to joint thin sheets of AISI 304L sheets, which are used in manufacturing of metallic bellows and diaphragms. In this article the effects of pulsing current parameters on weld pool geometry namely front width, back width, front height and back height of pulsed current micro plasma arc welded AISI 304L stainless steel sheets was analyzed. Four factors, five levels, central composite design was used to develop mathematical models, incorporating pulsed current parameters and weld pool geometry. The mathematical models have been developed by Response Surface Method. The adequacy of the models was checked by ANOVA technique. Variation of output responses with input process variables are discussed. By using the developed mathematical models, weld pool geometry parameters can be predicted.
