Study on a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding

Profile grinding is the most crucial method for the ultra-precision machining of special-shaped surfaces.However,profile grinding produces a unique machining profile,and many random factors in the machining process lead to complex surface characteristics.In this study,the structural and probabilistic characteristics of the profile grinding of a special-shaped surface were analyzed,and a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding was developed.The forming process of a GH738 blade tenon tooth surface was considered as an example to demonstrate the algorithm.The comparison results showed that the simulation results had similar surface characteristics to the measurement results,and the relative error range of the 3D roughness parameter was 0.21%–19.76%,indicating an accurate prediction and characterization of the complex special-shaped surface under the action of multiple factors.

Three-Dimensional Modelling of a Multi-Layer Sandstone Reservoir： the Sebei Gas Field, China

Multi-layer sandstone reservoirs occur globally and are currently in international production. The 3D characteristics of these reservoirs are too complicated to be accurately delineated by general structural-facies-reservoir modelling. In view of the special geological features, such as the vertical architecture of sandstone and mudstone interbeds, the lateral stable sedimentation and the strong heterogeneity of reservoir poroperm and fluid distribution, we developed a new three-stage and six-phase procedure for 3D characterization of multi-layer sandstone reservoirs. The procedure comprises two-phase structural modelling, two-phase facies modelling and modelling of two types of reservoir properties. Using this procedure, we established models of the formation structure, sand body structure and microfacies, reservoir facies and properties including porosity, permeability and gas saturation and provided a 3D fine-scale, systematic characterization of the Sebei multi-layer sandstone gas field, China. This new procedure, validated by the Sebei gas field, can be applied to characterize similar multi-layer sandstone reservoirs.

Rock characterization while drilling and application of roof bolter drilling data for evaluation of ground conditions

Despite recent advances in mine health and safety, roof collapse and instabilities are still the leading causes of injury and fatality in underground mining operations. Improving safety and optimum design of ground support requires good and reliable ground characterization. While many geophysical methods have been developed for ground characterizations, their accuracy is insufficient for customized ground support design of underground workings. The actual measurements on the samples of the roof and wall strata from the exploration boring are reliable but the related holes are far apart, thus unsuitable for design purposes. The best source of information could be the geological back mapping of the roof and walls, but this is disruptive to mining operations, and provided information is only from rock surface.Interpretation of the data obtained from roof bolt drilling can offer a good and reliable source of information that can be used for ground characterization and ground support design and evaluations. This paper offers a brief review of the mine roof characterization methods, followed by introduction and discussion of the roof characterization methods by instrumented roof bolters. A brief overview of the results of the preliminary study and initial testing on an instrumented drill and summary of the suggested improvements are also discussed.

Efficient three-dimensional characterization of C/C composite reinforced with densely distributed fibers via X-ray phase-contrast microtomography

Carbon fiber(CF)/pyrolytic graphite(PG) composites are promising structural materials for molten salt reactors because of their superior performance.Due to the minor density difference between CF and PG, existing methods are impractical for efficient three-dimensional characterization of CF/PG composites.Therefore, in this study, a method based on in-line phasecontrast X-ray microtomography was developed to solve the aforementioned problem.Experimental results demonstrate that the method is suitable for comprehensive characterization of CF/PG composites.The relationship between the microporous defects and fiber orientations of such composites was also elucidated.The findings can be useful for improving the manufacturing process of CF/PG composites.