In-situ layerwise imaging measurement of laser powder bed fusion(LPBF)provides a wealth of forming and defect data which enables monitoring of components quality and powder bed homogeneity.Using high-resolution camera...In-situ layerwise imaging measurement of laser powder bed fusion(LPBF)provides a wealth of forming and defect data which enables monitoring of components quality and powder bed homogeneity.Using high-resolution camera layerwise imaging and image processing algorithms to monitor fusion area and powder bed geometric defects has been studied by many researchers,which successfully monitored the contours of components and evaluated their accuracy.However,research for the methods of in-situ 3D contour measurement or component edge warping identification is rare.In this study,a 3D contour mea-surement method combining gray intensity and phase difference is proposed,and its accuracy is verified by designed experiments.The results show that the high-precision of the 3D contours can be achieved by the constructed energy minimization function.This method can detect the deviations of common ge-ometric features as well as warpage at LPBF component edges,and provides fundamental data for in-situ quality monitoring tools.展开更多
To guarantee the accuracy and real-time of the 3D reconstruction method for outdoor scene,an algorithm based on region segmentation and matching was proposed.Firstly,on the basis of morphological gradient information,...To guarantee the accuracy and real-time of the 3D reconstruction method for outdoor scene,an algorithm based on region segmentation and matching was proposed.Firstly,on the basis of morphological gradient information,obtained by comparing color weight gradient images and proposing a multi-threshold segmentation,scene contour features were extracted by a watershed algorithm and a fuzzy c-means clustering algorithm.Secondly,to reduce the search area,increase the correct matching ratio and accelerate the matching speed,the region constraint was established according to a region＇s local position,area and gray characteristics,the edge pixel constraint was established according to the epipolar constraint and the continuity constraint.Finally,by using the stereo matching edge pixel pairs,their 3D coordinates were estimated according to the binocular stereo vision imaging model.Experimental results show that the proposed method can yield a high stereo matching ratio and reconstruct a 3D scene quickly and efficiently.展开更多
基金This work was supported by the foundation of Key Research and Development Program of Hubei Province(2020BAB137)Shen-zhen Fundamental Research Program(JCYJ20210324142007022).
文摘In-situ layerwise imaging measurement of laser powder bed fusion(LPBF)provides a wealth of forming and defect data which enables monitoring of components quality and powder bed homogeneity.Using high-resolution camera layerwise imaging and image processing algorithms to monitor fusion area and powder bed geometric defects has been studied by many researchers,which successfully monitored the contours of components and evaluated their accuracy.However,research for the methods of in-situ 3D contour measurement or component edge warping identification is rare.In this study,a 3D contour mea-surement method combining gray intensity and phase difference is proposed,and its accuracy is verified by designed experiments.The results show that the high-precision of the 3D contours can be achieved by the constructed energy minimization function.This method can detect the deviations of common ge-ometric features as well as warpage at LPBF component edges,and provides fundamental data for in-situ quality monitoring tools.
基金Supported by the Ministerial Level Advanced Research Foundation(40401060305)
文摘To guarantee the accuracy and real-time of the 3D reconstruction method for outdoor scene,an algorithm based on region segmentation and matching was proposed.Firstly,on the basis of morphological gradient information,obtained by comparing color weight gradient images and proposing a multi-threshold segmentation,scene contour features were extracted by a watershed algorithm and a fuzzy c-means clustering algorithm.Secondly,to reduce the search area,increase the correct matching ratio and accelerate the matching speed,the region constraint was established according to a region＇s local position,area and gray characteristics,the edge pixel constraint was established according to the epipolar constraint and the continuity constraint.Finally,by using the stereo matching edge pixel pairs,their 3D coordinates were estimated according to the binocular stereo vision imaging model.Experimental results show that the proposed method can yield a high stereo matching ratio and reconstruct a 3D scene quickly and efficiently.
