In order to estimate the motion errors of 5-axis machine center, the double ball bar (DBB) method is adopted to realize the diagnosis procedure. The motion error sources of rotary axes in 5-axis machining center com...In order to estimate the motion errors of 5-axis machine center, the double ball bar (DBB) method is adopted to realize the diagnosis procedure. The motion error sources of rotary axes in 5-axis machining center comprise of the alignment error of rotary axes and the angular error due to various factors, e.g. the inclination of rotary axes. From sensitive viewpoints, each motion error is possible to have a particular sensitive direction in which deviation of DBB error trace arises from only some specific error sources. The model of the DBB error trace is established according to the spatial geometry theory. Accordingly, the sensitive direction of each motion error source is made clear through numerical simulation, which is used as the reference patterns for rotational error estimation. The estimation method is proposed to easily estimate the motion error sources of rotary axes in quantitative manner. To verify the proposed DBB method for rotational error estimation, the experimental tests are carried out on a 5-axis machining center M-400 (MORISEIKI). The effect of the mismatch of the DBB is also studied to guarantee the estimation accuracy. From the experimental data, it is noted that the proposed estimation method for 5-axis machining center is feasible and effective.展开更多
A real-time non-uniform rational B-spline (NURBS) surface interpolator is proposed and 5-axis machining method with a flat-end cutter is discussed. With the Taylor expansion and the coordinate transformation, the al...A real-time non-uniform rational B-spline (NURBS) surface interpolator is proposed and 5-axis machining method with a flat-end cutter is discussed. With the Taylor expansion and the coordinate transformation, the algorithms of NURBS interpolation, cutter effective machining radius, cutter offsetting and.inverse kinematics are deduced and implemented, respectively. Different from the conventional free-form surface machining, the proposed interpolator can real-time generate the motion commands of computer numerical control (CNC) machines with CC feedrate, rather than that of CL. An example part surface is demonstrated and the results of simulation show that the proposed method can be applied in actual 5-axis surface machining.展开更多
An impeller is difficult to machine because of severe collision due to the complex shape,overlapping and twisted shape of the impeller blades.So,most computer aided manufacturing(CAM)software companies have developed ...An impeller is difficult to machine because of severe collision due to the complex shape,overlapping and twisted shape of the impeller blades.So,most computer aided manufacturing(CAM)software companies have developed CAM module for manufacturing impeller according to their CAM software.But these dedicated modules are difficult to use for inexperienced users.The purpose of this work is to develop a tool-path generation module for impellers.For this purpose,it is based on Visual Basic language and used CATIA graphical environment.The result of simulation for generated tool-path by the module is satisfactory.And it has slow processing speed compared to other commercial modules,but it is easy to use.展开更多
Tool path generation is a fundamental problem in 5-axis CNC machining, which consists of tool orientation planning and cutter-contact(CC) point planning. The planning strategy highly depends on the type of tool cutter...Tool path generation is a fundamental problem in 5-axis CNC machining, which consists of tool orientation planning and cutter-contact(CC) point planning. The planning strategy highly depends on the type of tool cutters. For ball-end cutters, the tool orientation and CC point location can be planned separately;while for flat end cutters, the two are highly dependent on each other. This paper generates a smooth tool path of workpiece surfaces for flat end mills from two stages: Computing smooth tool orientations on the surface without gouging and collisions and then designing the CC point path. By solving the tool posture optimization problem the authors achieve both the path smoothness and the machining efficiency. Experimental results are provided to show the effectiveness of the method.展开更多
axis NC machining freeform surface with a flat end cutter can theoretically improve material removal rate and surface finish, but it is very difficult to generate a gouge free cutter location. A new method of gener...axis NC machining freeform surface with a flat end cutter can theoretically improve material removal rate and surface finish, but it is very difficult to generate a gouge free cutter location. A new method of generating optimal cutter path is proposed to define the effective radius of a flat end cutter and determine the optimal step forward distance and step over distance. Thereby improving the NC machining efficiency and quality of freeform surfaces.展开更多
In order to develop a practical postprocessor for 5-axis machine tool,the general equations of numerically controlled(NC) data for 5-axis configurations with non-orthogonal rotary axes were exactly expressed by the in...In order to develop a practical postprocessor for 5-axis machine tool,the general equations of numerically controlled(NC) data for 5-axis configurations with non-orthogonal rotary axes were exactly expressed by the inverse kinematics,and a windows-based postprocessor written with Visual Basic was developed according to the proposed algorithm.The developed postprocessor is a general system suitable for all kinds of 5-axis machines with orthogonal and non-orthogonal rotary axes.Through implementation of the developed postprocessor and verification by a cutting simulation and machining experiment,the effectiveness of the proposed algorithm is confirmed.Compatibility is improved by allowing exchange of data formats such as rotational total center position(RTCP) controlled NC data,vector post NC data,and program object file(POF) cutter location(CL) data,and convenience is increased by adding the function of work-piece origin offset.Consequently,a practical post-processor for 5-axis machining is developed.展开更多
Video streaming applications have grown considerably in recent years.As a result,this becomes one of the most significant contributors to global internet traffic.According to recent studies,the telecommunications indu...Video streaming applications have grown considerably in recent years.As a result,this becomes one of the most significant contributors to global internet traffic.According to recent studies,the telecommunications industry loses millions of dollars due to poor video Quality of Experience(QoE)for users.Among the standard proposals for standardizing the quality of video streaming over internet service providers(ISPs)is the Mean Opinion Score(MOS).However,the accurate finding of QoE by MOS is subjective and laborious,and it varies depending on the user.A fully automated data analytics framework is required to reduce the inter-operator variability characteristic in QoE assessment.This work addresses this concern by suggesting a novel hybrid XGBStackQoE analytical model using a two-level layering technique.Level one combines multiple Machine Learning(ML)models via a layer one Hybrid XGBStackQoE-model.Individual ML models at level one are trained using the entire training data set.The level two Hybrid XGBStackQoE-Model is fitted using the outputs(meta-features)of the layer one ML models.The proposed model outperformed the conventional models,with an accuracy improvement of 4 to 5 percent,which is still higher than the current traditional models.The proposed framework could significantly improve video QoE accuracy.展开更多
By making use of the advantages of non-uniform rational B-spline (NURBS) curves to represent spatial curves, an instruction format with double NURBS curves suitable for 5-axis coordinated real-time interpolation is ...By making use of the advantages of non-uniform rational B-spline (NURBS) curves to represent spatial curves, an instruction format with double NURBS curves suitable for 5-axis coordinated real-time interpolation is presented to replace the current 5-axis coordinated linear interpolation method defective in low-speed, low-accuracy and enormous numerical control (NC) files in sculptured surface machining. A generation procedure of the NC files with the presented format is introduced and the method to realize the interpolation in an open computer numerical control (CNC) system is developed by ourselves. These illustrated the feasibility of the proposed method and its capability of avoiding all the shortages of 5-axis linear interpolation method.展开更多
NC machining path of sculptured surfaces in CAD/CAM system plays an important role on manufacture. This paper describes a new algorithm for 5 axis machining of sculptured surfaces and the algorithm is interference fr...NC machining path of sculptured surfaces in CAD/CAM system plays an important role on manufacture. This paper describes a new algorithm for 5 axis machining of sculptured surfaces and the algorithm is interference free. The approach includes: (1) the tesselation of the parametric surfaces into triangles; (2) building topological relations among triangles;(3) 5 axis tool path generation; (4) interference detection and tool position correction.展开更多
The rapid advancement of wireless communication is forming a hyper-connected 5G network in which billions of linked devices generate massive amounts of data.The traffic control and data forwarding functions are decoup...The rapid advancement of wireless communication is forming a hyper-connected 5G network in which billions of linked devices generate massive amounts of data.The traffic control and data forwarding functions are decoupled in software-defined networking(SDN)and allow the network to be programmable.Each switch in SDN keeps track of forwarding information in a flow table.The SDN switches must search the flow table for the flow rules that match the packets to handle the incoming packets.Due to the obvious vast quantity of data in data centres,the capacity of the flow table restricts the data plane’s forwarding capabilities.So,the SDN must handle traffic from across the whole network.The flow table depends on Ternary Content Addressable Memorable Memory(TCAM)for storing and a quick search of regulations;it is restricted in capacity owing to its elevated cost and energy consumption.Whenever the flow table is abused and overflowing,the usual regulations cannot be executed quickly.In this case,we consider lowrate flow table overflowing that causes collision flow rules to be installed and consumes excessive existing flow table capacity by delivering packets that don’t fit the flow table at a low rate.This study introduces machine learning techniques for detecting and categorizing low-rate collision flows table in SDN,using Feed ForwardNeuralNetwork(FFNN),K-Means,and Decision Tree(DT).We generate two network topologies,Fat Tree and Simple Tree Topologies,with the Mininet simulator and coupled to the OpenDayLight(ODL)controller.The efficiency and efficacy of the suggested algorithms are assessed using several assessment indicators such as success rate query,propagation delay,overall dropped packets,energy consumption,bandwidth usage,latency rate,and throughput.The findings showed that the suggested technique to tackle the flow table congestion problem minimizes the number of flows while retaining the statistical consistency of the 5G network.By putting the proposed flow method and checking whether a packet may move from point A to point B without breaking certain regulations,the evaluation tool examines every flow against a set of criteria.The FFNN with DT and K-means algorithms obtain accuracies of 96.29%and 97.51%,respectively,in the identification of collision flows,according to the experimental outcome when associated with existing methods from the literature.展开更多
Spatial circular arc can be machined conveniently by a 5-axis NC machine tool.Based on the data sampling method,circular interpolation in two-dimensional plane is discussed briefly.The key is to solve the problem of c...Spatial circular arc can be machined conveniently by a 5-axis NC machine tool.Based on the data sampling method,circular interpolation in two-dimensional plane is discussed briefly.The key is to solve the problem of circular center ex- pressed in the workpiece coordinate system by means of the transformation matrix.Circular interpolation in three-dimensional space is analyzed in detail.The method of undetermined coefficient is used to solve the center of the spatial circle and the method of coor- dinate transformation is used to transform the spatial circle into the XY-plane.Circular arc in three-dimensional space can be ma- chined by the positional 5-axis machining and the conical surface can be machined by the continuous 5-axis machining.The velocity control is presented to avoid the feedrate fluctuation.The interpolation algorithms are tested by a simulation example and the inter- polation algorithms are proved feasible.The algorithms are applied to the 5-axis CNC system software.展开更多
Key challenges for 5G and Beyond networks relate with the requirements for exceptionally low latency, high reliability, and extremely high data rates. The Ultra-Reliable Low Latency Communication (URLLC) use case is t...Key challenges for 5G and Beyond networks relate with the requirements for exceptionally low latency, high reliability, and extremely high data rates. The Ultra-Reliable Low Latency Communication (URLLC) use case is the trickiest to support and current research is focused on physical or MAC layer solutions, while proposals focused on the network layer using Machine Learning (ML) and Artificial Intelligence (AI) algorithms running on base stations and User Equipment (UE) or Internet of Things (IoT) devices are in early stages. In this paper, we describe the operation rationale of the most recent relevant ML algorithms and techniques, and we propose and validate ML algorithms running on both cells (base stations/gNBs) and UEs or IoT devices to handle URLLC service control. One ML algorithm runs on base stations to evaluate latency demands and offload traffic in case of need, while another lightweight algorithm runs on UEs and IoT devices to rank cells with the best URLLC service in real-time to indicate the best one cell for a UE or IoT device to camp. We show that the interplay of these algorithms leads to good service control and eventually optimal load allocation, under slow load mobility. .展开更多
As 5th Generation(5G)and Beyond 5G(B5G)networks become increasingly prevalent,ensuring not only networksecurity but also the security and reliability of the applications,the so-called network applications,becomesof pa...As 5th Generation(5G)and Beyond 5G(B5G)networks become increasingly prevalent,ensuring not only networksecurity but also the security and reliability of the applications,the so-called network applications,becomesof paramount importance.This paper introduces a novel integrated model architecture,combining a networkapplication validation framework with an AI-driven reactive system to enhance security in real-time.The proposedmodel leverages machine learning(ML)and artificial intelligence(AI)to dynamically monitor and respond tosecurity threats,effectively mitigating potential risks before they impact the network infrastructure.This dualapproach not only validates the functionality and performance of network applications before their real deploymentbut also enhances the network’s ability to adapt and respond to threats as they arise.The implementation ofthis model,in the shape of an architecture deployed in two distinct sites,demonstrates its practical viability andeffectiveness.Integrating application validation with proactive threat detection and response,the proposed modeladdresses critical security challenges unique to 5G infrastructures.This paper details the model,architecture’sdesign,implementation,and evaluation of this solution,illustrating its potential to improve network securitymanagement in 5G environments significantly.Our findings highlight the architecture’s capability to ensure boththe operational integrity of network applications and the security of the underlying infrastructure,presenting asignificant advancement in network security.展开更多
A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind m...A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind milling tool and a 5-axis CNC horizontal milling machine are introduced. This new milling model can efficiently enlarge the material removal volume at the tip of the whirlwind milling tool and improve the producing capacity. The machining strategy of this model is to regulate the orientation of the whirlwind milling tool relatively to the principal directions of the workpiece surface at the point of contact, so as to create a full match with collision avoidance between the workpiece surface and the symmetric rotational surface of the milling tool. The practical results show that this new milling model is an effective method in machining complex three- dimensional surfaces. This model has a good improvement on finishing machining time and scallop height in machining the freeform surfaces over other milling processes. Some actual examples for manufacturing the freeform surfaces with this new model are given.展开更多
文摘In order to estimate the motion errors of 5-axis machine center, the double ball bar (DBB) method is adopted to realize the diagnosis procedure. The motion error sources of rotary axes in 5-axis machining center comprise of the alignment error of rotary axes and the angular error due to various factors, e.g. the inclination of rotary axes. From sensitive viewpoints, each motion error is possible to have a particular sensitive direction in which deviation of DBB error trace arises from only some specific error sources. The model of the DBB error trace is established according to the spatial geometry theory. Accordingly, the sensitive direction of each motion error source is made clear through numerical simulation, which is used as the reference patterns for rotational error estimation. The estimation method is proposed to easily estimate the motion error sources of rotary axes in quantitative manner. To verify the proposed DBB method for rotational error estimation, the experimental tests are carried out on a 5-axis machining center M-400 (MORISEIKI). The effect of the mismatch of the DBB is also studied to guarantee the estimation accuracy. From the experimental data, it is noted that the proposed estimation method for 5-axis machining center is feasible and effective.
文摘A real-time non-uniform rational B-spline (NURBS) surface interpolator is proposed and 5-axis machining method with a flat-end cutter is discussed. With the Taylor expansion and the coordinate transformation, the algorithms of NURBS interpolation, cutter effective machining radius, cutter offsetting and.inverse kinematics are deduced and implemented, respectively. Different from the conventional free-form surface machining, the proposed interpolator can real-time generate the motion commands of computer numerical control (CNC) machines with CC feedrate, rather than that of CL. An example part surface is demonstrated and the results of simulation show that the proposed method can be applied in actual 5-axis surface machining.
基金Project supported by the Second Stage of Brain Korea 21 Projects
文摘An impeller is difficult to machine because of severe collision due to the complex shape,overlapping and twisted shape of the impeller blades.So,most computer aided manufacturing(CAM)software companies have developed CAM module for manufacturing impeller according to their CAM software.But these dedicated modules are difficult to use for inexperienced users.The purpose of this work is to develop a tool-path generation module for impellers.For this purpose,it is based on Visual Basic language and used CATIA graphical environment.The result of simulation for generated tool-path by the module is satisfactory.And it has slow processing speed compared to other commercial modules,but it is easy to use.
基金supported by the National Natural Science Foundation of China under Grant No.11688101,61872332Beijing National Natural Science Foundation under Grant No.Z190004+1 种基金National Center for Mathematics and Interdisciplinary SciencesYouth Innovation Promotion Association of the Chinese Academy of Sciences。
文摘Tool path generation is a fundamental problem in 5-axis CNC machining, which consists of tool orientation planning and cutter-contact(CC) point planning. The planning strategy highly depends on the type of tool cutters. For ball-end cutters, the tool orientation and CC point location can be planned separately;while for flat end cutters, the two are highly dependent on each other. This paper generates a smooth tool path of workpiece surfaces for flat end mills from two stages: Computing smooth tool orientations on the surface without gouging and collisions and then designing the CC point path. By solving the tool posture optimization problem the authors achieve both the path smoothness and the machining efficiency. Experimental results are provided to show the effectiveness of the method.
文摘axis NC machining freeform surface with a flat end cutter can theoretically improve material removal rate and surface finish, but it is very difficult to generate a gouge free cutter location. A new method of generating optimal cutter path is proposed to define the effective radius of a flat end cutter and determine the optimal step forward distance and step over distance. Thereby improving the NC machining efficiency and quality of freeform surfaces.
基金Work supported by the Second Stage of Brain Korea 21 Projects
文摘In order to develop a practical postprocessor for 5-axis machine tool,the general equations of numerically controlled(NC) data for 5-axis configurations with non-orthogonal rotary axes were exactly expressed by the inverse kinematics,and a windows-based postprocessor written with Visual Basic was developed according to the proposed algorithm.The developed postprocessor is a general system suitable for all kinds of 5-axis machines with orthogonal and non-orthogonal rotary axes.Through implementation of the developed postprocessor and verification by a cutting simulation and machining experiment,the effectiveness of the proposed algorithm is confirmed.Compatibility is improved by allowing exchange of data formats such as rotational total center position(RTCP) controlled NC data,vector post NC data,and program object file(POF) cutter location(CL) data,and convenience is increased by adding the function of work-piece origin offset.Consequently,a practical post-processor for 5-axis machining is developed.
文摘Video streaming applications have grown considerably in recent years.As a result,this becomes one of the most significant contributors to global internet traffic.According to recent studies,the telecommunications industry loses millions of dollars due to poor video Quality of Experience(QoE)for users.Among the standard proposals for standardizing the quality of video streaming over internet service providers(ISPs)is the Mean Opinion Score(MOS).However,the accurate finding of QoE by MOS is subjective and laborious,and it varies depending on the user.A fully automated data analytics framework is required to reduce the inter-operator variability characteristic in QoE assessment.This work addresses this concern by suggesting a novel hybrid XGBStackQoE analytical model using a two-level layering technique.Level one combines multiple Machine Learning(ML)models via a layer one Hybrid XGBStackQoE-model.Individual ML models at level one are trained using the entire training data set.The level two Hybrid XGBStackQoE-Model is fitted using the outputs(meta-features)of the layer one ML models.The proposed model outperformed the conventional models,with an accuracy improvement of 4 to 5 percent,which is still higher than the current traditional models.The proposed framework could significantly improve video QoE accuracy.
文摘By making use of the advantages of non-uniform rational B-spline (NURBS) curves to represent spatial curves, an instruction format with double NURBS curves suitable for 5-axis coordinated real-time interpolation is presented to replace the current 5-axis coordinated linear interpolation method defective in low-speed, low-accuracy and enormous numerical control (NC) files in sculptured surface machining. A generation procedure of the NC files with the presented format is introduced and the method to realize the interpolation in an open computer numerical control (CNC) system is developed by ourselves. These illustrated the feasibility of the proposed method and its capability of avoiding all the shortages of 5-axis linear interpolation method.
文摘NC machining path of sculptured surfaces in CAD/CAM system plays an important role on manufacture. This paper describes a new algorithm for 5 axis machining of sculptured surfaces and the algorithm is interference free. The approach includes: (1) the tesselation of the parametric surfaces into triangles; (2) building topological relations among triangles;(3) 5 axis tool path generation; (4) interference detection and tool position correction.
基金Taif University Researchers supporting Project number(TURSP-2020/215),Taif University,Taif,Saudi Arabia.
文摘The rapid advancement of wireless communication is forming a hyper-connected 5G network in which billions of linked devices generate massive amounts of data.The traffic control and data forwarding functions are decoupled in software-defined networking(SDN)and allow the network to be programmable.Each switch in SDN keeps track of forwarding information in a flow table.The SDN switches must search the flow table for the flow rules that match the packets to handle the incoming packets.Due to the obvious vast quantity of data in data centres,the capacity of the flow table restricts the data plane’s forwarding capabilities.So,the SDN must handle traffic from across the whole network.The flow table depends on Ternary Content Addressable Memorable Memory(TCAM)for storing and a quick search of regulations;it is restricted in capacity owing to its elevated cost and energy consumption.Whenever the flow table is abused and overflowing,the usual regulations cannot be executed quickly.In this case,we consider lowrate flow table overflowing that causes collision flow rules to be installed and consumes excessive existing flow table capacity by delivering packets that don’t fit the flow table at a low rate.This study introduces machine learning techniques for detecting and categorizing low-rate collision flows table in SDN,using Feed ForwardNeuralNetwork(FFNN),K-Means,and Decision Tree(DT).We generate two network topologies,Fat Tree and Simple Tree Topologies,with the Mininet simulator and coupled to the OpenDayLight(ODL)controller.The efficiency and efficacy of the suggested algorithms are assessed using several assessment indicators such as success rate query,propagation delay,overall dropped packets,energy consumption,bandwidth usage,latency rate,and throughput.The findings showed that the suggested technique to tackle the flow table congestion problem minimizes the number of flows while retaining the statistical consistency of the 5G network.By putting the proposed flow method and checking whether a packet may move from point A to point B without breaking certain regulations,the evaluation tool examines every flow against a set of criteria.The FFNN with DT and K-means algorithms obtain accuracies of 96.29%and 97.51%,respectively,in the identification of collision flows,according to the experimental outcome when associated with existing methods from the literature.
文摘Spatial circular arc can be machined conveniently by a 5-axis NC machine tool.Based on the data sampling method,circular interpolation in two-dimensional plane is discussed briefly.The key is to solve the problem of circular center ex- pressed in the workpiece coordinate system by means of the transformation matrix.Circular interpolation in three-dimensional space is analyzed in detail.The method of undetermined coefficient is used to solve the center of the spatial circle and the method of coor- dinate transformation is used to transform the spatial circle into the XY-plane.Circular arc in three-dimensional space can be ma- chined by the positional 5-axis machining and the conical surface can be machined by the continuous 5-axis machining.The velocity control is presented to avoid the feedrate fluctuation.The interpolation algorithms are tested by a simulation example and the inter- polation algorithms are proved feasible.The algorithms are applied to the 5-axis CNC system software.
文摘Key challenges for 5G and Beyond networks relate with the requirements for exceptionally low latency, high reliability, and extremely high data rates. The Ultra-Reliable Low Latency Communication (URLLC) use case is the trickiest to support and current research is focused on physical or MAC layer solutions, while proposals focused on the network layer using Machine Learning (ML) and Artificial Intelligence (AI) algorithms running on base stations and User Equipment (UE) or Internet of Things (IoT) devices are in early stages. In this paper, we describe the operation rationale of the most recent relevant ML algorithms and techniques, and we propose and validate ML algorithms running on both cells (base stations/gNBs) and UEs or IoT devices to handle URLLC service control. One ML algorithm runs on base stations to evaluate latency demands and offload traffic in case of need, while another lightweight algorithm runs on UEs and IoT devices to rank cells with the best URLLC service in real-time to indicate the best one cell for a UE or IoT device to camp. We show that the interplay of these algorithms leads to good service control and eventually optimal load allocation, under slow load mobility. .
文摘As 5th Generation(5G)and Beyond 5G(B5G)networks become increasingly prevalent,ensuring not only networksecurity but also the security and reliability of the applications,the so-called network applications,becomesof paramount importance.This paper introduces a novel integrated model architecture,combining a networkapplication validation framework with an AI-driven reactive system to enhance security in real-time.The proposedmodel leverages machine learning(ML)and artificial intelligence(AI)to dynamically monitor and respond tosecurity threats,effectively mitigating potential risks before they impact the network infrastructure.This dualapproach not only validates the functionality and performance of network applications before their real deploymentbut also enhances the network’s ability to adapt and respond to threats as they arise.The implementation ofthis model,in the shape of an architecture deployed in two distinct sites,demonstrates its practical viability andeffectiveness.Integrating application validation with proactive threat detection and response,the proposed modeladdresses critical security challenges unique to 5G infrastructures.This paper details the model,architecture’sdesign,implementation,and evaluation of this solution,illustrating its potential to improve network securitymanagement in 5G environments significantly.Our findings highlight the architecture’s capability to ensure boththe operational integrity of network applications and the security of the underlying infrastructure,presenting asignificant advancement in network security.
基金China Postdoctoral Science Foundation(No.2005037348)Science and Technology Research Program of Hubei Province,Ministry of Education,China(No.D200612003)
文摘A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind milling tool and a 5-axis CNC horizontal milling machine are introduced. This new milling model can efficiently enlarge the material removal volume at the tip of the whirlwind milling tool and improve the producing capacity. The machining strategy of this model is to regulate the orientation of the whirlwind milling tool relatively to the principal directions of the workpiece surface at the point of contact, so as to create a full match with collision avoidance between the workpiece surface and the symmetric rotational surface of the milling tool. The practical results show that this new milling model is an effective method in machining complex three- dimensional surfaces. This model has a good improvement on finishing machining time and scallop height in machining the freeform surfaces over other milling processes. Some actual examples for manufacturing the freeform surfaces with this new model are given.