Research on CMT welding of nickel-based alloy with stainless steel

Cold Metal Transfer （CMT） welding technique is a new welding technique introduced by Fronins company. CMT welding of nickel-based alloy with stainless steel was carried out using CuSi3 filler wire in this paper. Effects of welding parameters, including welding current, welding speed, etc, on weld surface appearance were tested. Microstructure and mechanical properties of CMT weld were studied. The results shaw that the thickness of interface reaction layer of the nickel- based alloy is 14. 3 μm, which is only 4. 33% of base material. The weld is made up of two phases, α-copper and iron-based solid solution. Rupture occurs initially at the welded seam near the edge of stainless steel in shear test. The maximum shear strength of the CuSi3 welded joint is 184. 9 MPa.

Microstructural investigation and castability anticipation in modern Ti/Al/Nb-containing nickel-based superalloys

A quantitative relation between the γ/γ′ and γ/Laves intermetallics was investigated with the change of chemical composition, i.e., Ti, Al and Nb in the third generation of nickel-based superalloys. The results demonstrated that the maximum amount of intermetallic eutectics （i.e., 41.5%, mass fraction） has been formed in 9.8% （Ti＋Al）. It is predicted that high level of intermetallics formed in the 3GSA-HNM-1 （γ-9.8%（Ti＋Al）） deteriorates its castability. The type and morphology of eutectic intermetallics change and the amount considerably diminishes by decreasing Ti＋Al in 3GSA-HNM-2 （γ-7.6%（Ti＋Al）, 1.5% Nb）. Thus, it is predicted that the castability for the 3GSA-HNM-2 improves. The amount of Laves intermetallics shows an ascending behavior again, however, with less intensity by increasing the Nb content in the 3GSA-HNM-3 （γ-5.7%（Ti＋Al）, 2.9% Nb）. It can be concluded that for 3GSA-HNM-3 with composition of γ-5.7%（Ti＋Al） and 2.9% Nb, the optimized castability can be anticipated, because the minimum amount of eutectic intermetallics （i.e., 4.7%） is formed.

Mechanism of high temperature oxidation of Inconel 625 superalloy with various solution and ageing heat treatment processes

The high-temperature oxidation behaviour of the Inconel 625 alloy at 950℃ was investigated after different ageing treatments.The effect of heat treatment on the oxidation behaviour of the alloy was analysed by characterizing the structure and elemental distribution before and after oxidation.The results reveal that the two ageing treatments at 650℃ for 500 h and at 750℃ for 400 h both reduced the oxidation mass gain.After oxidation at 950℃,an outer Cr_(2)O_(3) layer and inner Al_(2)O_(3) are identified as the main oxidation products.Moreover,Nb_(2)O_(5) andδ(Ni_(3)Nb)phases precipitated after oxidation.The ageing treatments cause the rapid generation of a dense Cr_(2)O_(3) layer on the surface,which prevents the diffusion of oxygen into the matrix,reduce the Al_(2)O_(3) inward growth depth,and improve the oxidation resistance of the alloy.

NICKEL-BASE ALLOY SHEET ALLOYS USED IN AEROSPACE APPLICATIONS

Many gas turbine components are made from nickel alloy sheet. Most are used for directing or containing gases at high temperatures and pressures where metal temperatures can be as high as 1090℃ (2000°F). These applications included combustor systems, casings and liners, transition and exhaust ducting, afterburners, and thrust reversere. Light weight components and sub-assemblies call for alloy sheet with high levels of stength and oxidation resistance. Complex component design calls for excellent ductility and ease of fabrication.The wide range of nickel alloy sheet alloys presently used in aircraft and land-based gas turbines is briefly described and typical properties presented. New sheet alloy developments, involving INCONEL￣* alloys 625LCF, 718SPF and MA754, are presented including the process routes involved and material properties.

亚/超临界水-磷酸盐环境中Alloy625的腐蚀行为研究

腐蚀问题限制了亚/超临界水氧化技术的发展,而磷酸盐在超临界水环境中会形成低熔点混合熔盐,形成更严峻的腐蚀环境,如何解决腐蚀和盐沉积问题成为了目前研究的重点。采用失重法、X射线衍射(XRD)、能谱(EDS)和扫描电镜(SEM)研究Alloy625在亚/超临界水-磷酸盐环境中的腐蚀行为,重点考察了表面形貌和腐蚀产物的演变特征。结果表明,腐蚀产物除金属磷酸盐外,在亚临界条件中主要为Cr_(2)O_(3)、NiO、FeO和NiCr_(2)O_(4),在超临界条件下腐蚀产物膜内层由致密的鳞片状Ni_(2)O_(3)、Cr_(2)O_(3)和NiCr_(2)O_(4)尖晶石构成,外层由疏松的针状Fe_(2)O_(3)和FePO_(4)构成。此外,磷酸盐能引起氧化膜严重剥落,使腐蚀加剧,在350℃亚临界条件下腐蚀失重规律呈类抛物线,而在450℃超临界中腐蚀失重受腐蚀产物膜演化过程(生成-脱落-再生成)的影响,腐蚀质量变化远高于亚临界条件下的。

Nickel-base superalloys for USC power plants

The advanced ultra-supercritical power plants of the future will utilize steam pressures and temperatures that are too high for traditional ferritic steels,thus requiring austenitic materials.Older nickel-base superalloys such as 263 and 617 were initially evaluated under the European THERMIE project beginning in the 1990s.An entirely new age-hardened alloy 740 which possesses exceptional fireside corrosion resistance and creep strength was also developed for boiler tubing capable of serving at 700C.Subsequently,interest in the USA considered other product forms such as steam header piping and steam turbine forgings for service as high as 760C.A more stable and weldable alloy version now called 740H was developed to meet these more demanding conditions.This paper summarizes the current status of work on alloys 740 and 740H.

Simulation and experiments of ultrasonic propagation in nickel-based alloy weldments

In order to obtain good understanding of complicated beam propagation behaviors in nickel-based alloy weldments , ray tracing simulation is established to predict the ultrasonic beam path in a special welded structure of dissimilar steels. Also experimental examinations are carried out to measure the ultrasonic beam paths in the weldment. Then comparisons of the modeling predictions with experimental results are presented to reveal the complicated beam propagation behaviors.

XPS analysis of passive film formed on the G3 nickel-base alloy tubing under corrosive conditions

In the present study, the passive film formed on the G3 nickel-base alloy tubing under corrosive conditions including H2S ,CO2 ,and Cl-at 130 ℃ and 205 ℃ is studied with X-ray photoelectron spectroscopy（XPS）. The results reveal that the passive film formed at 205℃ consists of Cr, Ni, Fe, S and O elements and is over 470 nm in thickness. The passive film can be divided into three layers, the outer-layer is composed of NiS2 and Cr2 S3 , the intermediate-layer of Cr（OH） 3, Ni （OH） 2, NiS2, Cr2 $3 and a small quantity of NiO and Cr2 O3, and the inner-layer of NiO, Cr2 O3, and alloy elements. Due to the invasion of S2 - into the passive film and the decrease of the content of chromium oxide in the film, the corrosion resistance of the G3 alloy in the sour environment at 205 ℃ is weakened.

Thermal desorption characteristic of helium ion irradiated nickel-base alloy

The nickel-base alloy is one of the leading candidate materials for generation IV nuclear reactor pressure vessel.To evaluate its stability of helium damage and retention,helium ions with different energy of 80 keV and 180 keV were introduced by ion implantation to a certain dose(peak displacement damage 1-10 dpa).Then thermal desorption spectroscopy(TDS)of helium atoms was performed to discuss the helium desorption characteristic and trapping sites.The desorption peaks shift to a lower temperature with increasing dpa for both 80 keV and 180 keV irradiation,reflecting the reduced diffusion activation energy and faster diffusion within the alloy.The main release peak temperature of 180 keV helium injection is relatively higher than that of 80 keV at the same influence,which is because the irradiation damage of 180 keV,helium formation and entrapment occur deeper.The broadening of the spectra corresponds to different helium trapping sites(He-vacancies,grain boundary)and desorption mechanisms(different Hen Vm size).The helium retention amount of 80 keV is lower than that of 180 keV,and a saturation limit associated with the irradiation of 80 keV has been reached.The relatively low helium retention proves the better resistance to helium bubbles formation and helium brittleness.

Structural Characterization of Nickel-Base Alloy C-276 Irradiated with Ar Ions

The irradiation damage in nickel-base alloy C-276 irradiated with 115 keV Ar ions from low to very high doses was investigated. Structural characterization was performed using transmission electron microscopy （TEM）, grazing incident X-ray diffraction （GIXRD） and atomic force microscopy （AFM）. High density of interstitial type dislocation loops could be observed at a dose level of around 2.75 displacements per atom （dpa）. With the irradiation dose increased to 27.5 dpa, the average size of loops increased from 5 nm to 16 nm, while the density of the loops decreased from 1.4 × 1011/cm2 to 4.6 × 1010/cm2. When the irradiation dose reached 82.5 dpa, original grains were transformed into subgrains whose sizes observed from TEM were about 20-60 nm. The fragmentation of grains was confirmed by GIXRD. The mean subgrain size was 40 nm, which was obtained from the full width at half maximum （FWHM） of the X-ray diffraction lines using the Scherrer formula and Williamson formula. AFM micrographs showed that nanometer-sized hillocks formed at the dose of 82.5 dpa, which provided further evidence of grain fragmentation at a high irradiation dose.

Evolution of helium bubbles in nickel-based alloy by post-implantation annealing

Nickel-based alloys have been considered as candidate structural materials used in generation IV nuclear reactors serving at high temperatures.In the present study,alloy 617 was irradiated with 180-keV helium ions to a fluence of 3.6×10^(17) ions/cm^(2) at room temperature.Throughout the cross-section transmission electron microscopy(TEM)image,numerous over-pressurized helium bubbles in spherical shape are observed with the actual concentration profile a little deeper than the SRIM predicted result.Post-implantation annealing was conducted at 700℃for 2 h to investigate the bubble evolution.The long-range migration of helium bubbles occurred during the annealing process,which makes the bubbles of the peak region transform into a faceted shape as well.Then the coarsening mechanism of helium bubbles at different depths is discussed and related to the migration and coalescence(MC)mechanism.With the diffusion of nickel atoms slowed down by the alloy elements,the migration and coalescence of bubbles are suppressed in alloy 617,leading to a better helium irradiation resistance.

Electronic Properties of Passive Films Formed on G3 and G30 Nickel-based Alloys in Bicarbonate/Carbonate Buffer Solution

The electronic properties of passive films formed on G3 and G30 alloys in bicarbonate/carbonate buffer solution were comparatively studied by electrochemical impedance spectra（EIS） and Mott-Schottky analysis, the chemical composition of the passive film formed on G3 alloy was detected by X-ray photoelectron spectroscopy （XPS）. The results show that passive film on G3 alloy had better protection than that on G30 alloy. The transfer resistance, film resistance and diffusion resistance of the passive films on both alloys increased with increasing formation potential, prolonging formation time, increasing pH value, decreasing formation temperature, and decreasing chloride and sulphide ions concentration. Mott-Schottky plot reveals that the passive films on the two alloys show a p-n semi-conductive character. XPS analysis indicates that the passive film on G3 alloy was composed of an inner Cr oxide and an outer Fe, Mo/Ni oxides.

ADVANCED NICKEL-BASED AND NICKEL-IRON-BASED SUPERALLOYS FOR CIVIL ENGINEERING APPLICATIONS

The use of high-temperature materials is especially important in power station construction, heating systems engineering, furnace industry, chemical and petrochemical industry, waste incineration plants, coal gasification plants and for flying gas turbines in civil and military aircrafts and helicopters. Particularly in recent years, the development of new processes and the drive to improve the economics of existing processes have increased the requirements significantly so that it is necessary to change from well-proven materials to new alloys. Hitherto, heat resistant ferritic steels sufficed in conventional power station constructions for temperatures up to 550℃ newly developed ferritic/martensitic steels provide sufficient strength up to about 600 - 620℃. In new processes, e.g. fluidized-bed combustion of coal, process temperatures up to 900℃ occur. However, this is not the upper limit, since in combustion engines, e.g. gas turbines. Material temperatures up to 1100℃ are reached locally. Similar development trends can also be identified in the petrochemical industry and in the heat treatment and furnace engineering. The advance to ever higher material temperatures now not only has the consequence of having to use materials with enhanced high-strength properties, considerable attention now also has to be given to their chemical stability in corrosive media. Therefore not only examples of the use of high-temperature alloys for practical applications will be given but also be contributed to some general rules for material selection with regard to their high-temperature strength and corrosion resistance.

THE ROLE OF NIOBIUM IN NICKEL-BASED SUPERALLOYS AND CHARACTERIZATION OF PM ALLOY EP741NP

The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.

Property uniformity of thick nickel-based alloy plate for nuclear power steam-generator divider plate

This paper introduces a thick 690 nickel-based alloy plate produced by the former Baosteel Special Steel Co.,Ltd.used as the steam-generator divider plate in the pressurized water reactor nuclear power plant.According to the product characteristics and design requirements of the thick nickel-based alloy plate,multidimensional sampling and testing were conducted to investigate its microstructure and mechanical properties.The results show that all the property indexes of the thick hot-rolled nickel-based alloy plate meet the design requirements,and there is good uniformity in the microstructure and mechanical properties in different dimensions.These findings indicate that China has mastered the core manufacturing technology of thick nickel-based alloy plates for their use as divider plates in nuclear power steam generators.

Corrosion performance and applicability evaluation of nickel-based alloys for oil and gas production tubing applications

The sulfide stress corrosion cracking（ SSC） performance of G3 and 028 nickel-based alloys w as studied using slow strain rate test（ SSRT） and the four-point bend（ FPB） test under simulated dow nhole conditions. The effect of high temperature,high H2 S / CO2 partial pressure,and the presence of sulfur on SSC susceptibility w as investigated. The G3 alloy w as found to have a higher SSC resistance than the 028 alloy. Presence of sulfur and temperature bear a strong influence on the SSC performance of the metals,particularly on the 028 alloy. The applicability of 028 and G3 alloys may be expanded and both could safely be used beyond the limits set by the ISO15156-3 standard.

Precipitation Study in Inconel 625 Alloy by Positron Annihilation Spectroscopy

Precipitation in Inconel 625 alloy has been studied by positron annihilation spectroscopy and electron microscopy. The observed dependence of annihilation characteristics on aging time is attributed to the change of the positron state due to the increase and decrease of the density and size of the 7' precipitates. Hardness measurements and lifetime measurements are in good agreement.

Formation mechanism and wear behavior of gradient nanostructured Inconel 625 alloy

The formation mechanism and wear behavior of a gradient nanostructured(GNS) Inconel 625 alloy were investigated using SEM, TEM and ball-on-disc sliding wear tester. The results show that surface mechanical grinding treatment(SMGT) induced an approximately 800 μm-deep gradient microstructure, consisting of surface nano-grained,nano-laminated, nano-twined, and severely deformed layers, which resulted in a reduced gradient in micro-hardness from 6.95 GPa(topmost surface) to 2.77 GPa(coarse-grained matrix). The nano-grained layer resulted from the formation of high-density nano-twins and subsequent interaction between nano-twins and dislocations. The width and depth of the wear scar, wear loss volume, and wear rate of the SMGT-treated sample were smaller than those of untreated coarse-grained sample. Moreover, the wear mechanisms for both samples were mainly abrasive wear and adhesive wear, accompanied with mild oxidation wear. The notable wear resistance enhancement of the GNS Inconel 625 alloy was attributed to the high micro-hardness, high residual compressive stress, and high strain capacity of the GNS surface layer.

Alloy625镍基合金管板的加工与检验

介绍了对Alloy 625材料的加工试验及UNS NO6625合金管板的加工,为同类产品的制造积累了经验。

Effects of solution treatment on microstructure and tensile properties of as-cast alloy 625

Effects of solution treatment between 1050 and 1250℃on microstructure and tensile properties of as-cast alloy 625 were investigated.The microstructure and solidification characteristics of the alloy were studied by SEM,EDS,EPMA and DTA.The results showed that the solidification sequence of the alloy should be written as L→L+γ→L+γ+MC→L+γ+MC+γ/Laves→γ+MC+γ/Laves.After solution treatment at 1225 and 1250°C,incipient melting of Laves phase was observed.The ultimate tensile strength decreased monotonically with the increase of solution treatment temperature,and the yield strength had no significant variation.The elongation increased slightly at first and then reached a minimum value at 1250°C.The fracture mechanism changed from transgranular mode to intergranular mode after solution at 1250°C for the reason that numerous Laves phases melted at grain boundaries and microcracks nucleated in the molten pool.The suitable solution treatment temperature of this alloy was 1200°C.