ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation (PEO) on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.: The results show that...ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation (PEO) on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.: The results show that adding an appropriate amount of yttrium ion can improve the growing rate of ceramic coating at different oxidation stages and decrease arc voltage. The thickness of ZrO2-Y2O3 coating is 16 μn thicker than that of ZrO2 coating and the maximum oxidation rate improves by 0.6 μm/min. In addition, the arc voltage decreases from 227 to 172 V. It can be seen that the rate of oxidation firstly increases to some extent and then decreases with the content of yttrium ion increasing. The growth rate reaches the maximum while the content of yttrium ion is 0.05 g-L-1The maximum thickness is 90 μm.Compared to ZrO2 coating, the micropores of ZrO2-Y2O3 coating are less and the ceramic layer is repeatedly deposited by ZrO2 and Y2O3 ceramic particles. Meanwhile, the binding force between coating and substrate is better and the coating is uniform and compact. The ceramic layer is mainly composed of c-Y0.15Zr0.85O1.93□0.07, m-ZrO2, α-Al2O3, ,γ-Al2O3 and Y2O3. It is indicated that ZrO2 has beert fully stabilized by yttrium ion through the formation of solid solution.展开更多
The effects of oxidation temperature and thickness of thermally grown oxide (TGO) on thermal stress distribution in thermal barrier coatings (TBCs) system are studied in the present paper.A typical TBC system is used:...The effects of oxidation temperature and thickness of thermally grown oxide (TGO) on thermal stress distribution in thermal barrier coatings (TBCs) system are studied in the present paper.A typical TBC system is used:air plasma sprayed (APS) Scandia,yttria-stabilized zirconia (ScYSZ) top coat (TC) and NiCrAlY bond coat (BC) deposited on the nickel super-alloy substrate.The behavior of BC oxidation was examined.Both the Numerical model and Finite Element (FE) method were used to analyze the stress distribution.The objective of this study is to provide important information for understanding the failure mechanism of TBCs at least in a qualitative way.展开更多
基金Funded by the National Natural Science Foundation of China(No.51401155)the School Foundation(No.XAGDXJJ1012)The Open Fund of Shaanxi Key Laboratory of Photoelectric Functional Materials and Devices(No.ZSKJ201416)
文摘ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation (PEO) on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.: The results show that adding an appropriate amount of yttrium ion can improve the growing rate of ceramic coating at different oxidation stages and decrease arc voltage. The thickness of ZrO2-Y2O3 coating is 16 μn thicker than that of ZrO2 coating and the maximum oxidation rate improves by 0.6 μm/min. In addition, the arc voltage decreases from 227 to 172 V. It can be seen that the rate of oxidation firstly increases to some extent and then decreases with the content of yttrium ion increasing. The growth rate reaches the maximum while the content of yttrium ion is 0.05 g-L-1The maximum thickness is 90 μm.Compared to ZrO2 coating, the micropores of ZrO2-Y2O3 coating are less and the ceramic layer is repeatedly deposited by ZrO2 and Y2O3 ceramic particles. Meanwhile, the binding force between coating and substrate is better and the coating is uniform and compact. The ceramic layer is mainly composed of c-Y0.15Zr0.85O1.93□0.07, m-ZrO2, α-Al2O3, ,γ-Al2O3 and Y2O3. It is indicated that ZrO2 has beert fully stabilized by yttrium ion through the formation of solid solution.
基金Foundation item:Program for New Century Excellent Talents in University(NCET-2006)Hunan Provincial Natural Science Foundation(10JJ2037)
文摘The effects of oxidation temperature and thickness of thermally grown oxide (TGO) on thermal stress distribution in thermal barrier coatings (TBCs) system are studied in the present paper.A typical TBC system is used:air plasma sprayed (APS) Scandia,yttria-stabilized zirconia (ScYSZ) top coat (TC) and NiCrAlY bond coat (BC) deposited on the nickel super-alloy substrate.The behavior of BC oxidation was examined.Both the Numerical model and Finite Element (FE) method were used to analyze the stress distribution.The objective of this study is to provide important information for understanding the failure mechanism of TBCs at least in a qualitative way.