Castex of AS wire is a new technology of near net shape. To study the variation of temperature and velocity of liquid (or semisolid) aluminum during dynamic solidification the numerical simulation was carried out with...Castex of AS wire is a new technology of near net shape. To study the variation of temperature and velocity of liquid (or semisolid) aluminum during dynamic solidification the numerical simulation was carried out with the theory of heat-transfer and hydrodynamics by means of 3-dimensional finite element method. From simulation results, it is found that the variation of temperature and velocityis mainly influenced by the casting temperature of aluminum, rotating speed of Castex wheel and flow of cooling water. Among theseinfluencing factors, the casting temperature distributes most to the length of liquid phase metal. Moreover, the faster the metal solidifies,the higher the metal there moves with the overall trend of descending from the bottom of the wheel to the shoe wall as well as from sidewalls to the center of wheel groove. In comparison with the practical value, the simulation is reliable.展开更多
In order to optimize the Castex process of AS wire, the systematic experiments have been done for different process parameters with self-made DZJ-II 350 Castex machine. The parameters, such as casting temperature of a...In order to optimize the Castex process of AS wire, the systematic experiments have been done for different process parameters with self-made DZJ-II 350 Castex machine. The parameters, such as casting temperature of aluminum, flow of cooling water, extrusion ratio and the gap between the surface of wheel and that of the mould, have been mainly studied. The results show that with the increase of casting temperature or rotating speed of wheel the measured length of liquid metal zone increases too. However, the length of liquid metal zone decreases with the increase of the flow of cooling water. Moreover, the relationship between the extrusion ratio and the extrusion power is studied.展开更多
Castex(continuous cast and extrusion)is a latest metallurgical technology Making of AS wire(aluminum clad steel wire) by Castex is an advanced bonding technology of bimetal In order to study the deformation chara...Castex(continuous cast and extrusion)is a latest metallurgical technology Making of AS wire(aluminum clad steel wire) by Castex is an advanced bonding technology of bimetal In order to study the deformation character of AS wire the numerical simulation is performed with FE method From the simulation result the following conclusions are obtained:① The simulation is carried out sequentially in three zones:initial extrusion,cavity filling and bonding ② In the first zone the shearing deformation governs the whole zone,while in that of cavity filling, the deformation mainly concentrates on transition arc of the concave mould In addition, in the last zone, the dominant deformation lies at the boundary of concave mould, surface of steel wire and entry of sizing band Due to the movement of steel wire, the direction of shear stress on its surface is opposite to that on the boundary of concave die展开更多
文摘Castex of AS wire is a new technology of near net shape. To study the variation of temperature and velocity of liquid (or semisolid) aluminum during dynamic solidification the numerical simulation was carried out with the theory of heat-transfer and hydrodynamics by means of 3-dimensional finite element method. From simulation results, it is found that the variation of temperature and velocityis mainly influenced by the casting temperature of aluminum, rotating speed of Castex wheel and flow of cooling water. Among theseinfluencing factors, the casting temperature distributes most to the length of liquid phase metal. Moreover, the faster the metal solidifies,the higher the metal there moves with the overall trend of descending from the bottom of the wheel to the shoe wall as well as from sidewalls to the center of wheel groove. In comparison with the practical value, the simulation is reliable.
文摘In order to optimize the Castex process of AS wire, the systematic experiments have been done for different process parameters with self-made DZJ-II 350 Castex machine. The parameters, such as casting temperature of aluminum, flow of cooling water, extrusion ratio and the gap between the surface of wheel and that of the mould, have been mainly studied. The results show that with the increase of casting temperature or rotating speed of wheel the measured length of liquid metal zone increases too. However, the length of liquid metal zone decreases with the increase of the flow of cooling water. Moreover, the relationship between the extrusion ratio and the extrusion power is studied.
文摘Castex(continuous cast and extrusion)is a latest metallurgical technology Making of AS wire(aluminum clad steel wire) by Castex is an advanced bonding technology of bimetal In order to study the deformation character of AS wire the numerical simulation is performed with FE method From the simulation result the following conclusions are obtained:① The simulation is carried out sequentially in three zones:initial extrusion,cavity filling and bonding ② In the first zone the shearing deformation governs the whole zone,while in that of cavity filling, the deformation mainly concentrates on transition arc of the concave mould In addition, in the last zone, the dominant deformation lies at the boundary of concave mould, surface of steel wire and entry of sizing band Due to the movement of steel wire, the direction of shear stress on its surface is opposite to that on the boundary of concave die
