Activated flux tungsten inert gas welding of 8 mm-thick AISI 304 austenitic stainless steel

AISI 304 stainless steel plates were welded with activated flux tungsten inert gas(A-TIG) method by utilizing self-developed activated flux. It is indicated from the experimental results that for 8 mm-thick AISI 304 stainless steel plate, weld joint of full penetration and one-side welding with good weld appearance can be obtained in a single pass without groove preparation by utilizing A-TIG welding. Moreover, activated flux powders do not cause significant effect on the microstructure of TIG weld and the mechanical properties of A-TIG weld joints are also superior to those of C-TIG(conventional TIG) welding.

Technical Issues for the Fabrication of a CN-HCCB-TBM Based on RAFM Steel CLF-1

Reduced activation ferritic/martensitic steel （RAFM） is recognized as the primary candidate structural material for ITER＇s test blanket module （TBM）. To provide a material and property database for the design and fabrication of the Chinese helium cooled ceramic breeding TBM （CN HCCB TBM）, a type of RAFM steel named CLF-1 was developed and chaxacter^zed at the Southwestern Institute of Physics （SWIP）, China. In this paper, the R＆D status of CLF-1 steel and the technical issues in using CLF-1 steel to manufacture CN HCCB TBM were reviewed, including the steel manufacture and different welding technologies. Several kinds of property data have been obtained for its application to the design of the ITER TBM.

Strengthening mechanisms of reduced activation ferritic/martensitic steels:A review

This review summarizes the strengthening mechanisms of reduced activation ferritic/martensitic(RAFM)steels.High-angle grain boundaries,subgrain boundaries,nano-sized M_(23)C_(6),and MX carbide precipitates effectively hinder dislocation motion and increase high-temperature strength.M23C6 carbides are easily coarsened under high temperatures,thereby weakening their ability to block dislocations.Creep properties are improved through the reduction of M23C6 carbides.Thus,the loss of strength must be compensated by other strengthening mechanisms.This review also outlines the recent progress in the development of RAFM steels.Oxide dispersion-strengthened steels prevent M23C6 precipitation by reducing C content to increase creep life and introduce a high density of nano-sized oxide precipitates to offset the reduced strength.Severe plastic deformation methods can substantially refine subgrains and MX carbides in the steel.The thermal deformation strengthening of RAFM steels mainly relies on thermo-mechanical treatment to increase the MX carbide and subgrain boundaries.This procedure increases the creep life of TMT(thermo-mechanical treatment)9Cr-1W-0.06Ta steel by~20 times compared with those of F82H and Eurofer 97 steels under 550℃/260 MPa.

Overview of the Research and Development for Reduced Activation Ferritic/Martensitic Steel CLF-1

Recent accomplishment by the SWIP for the reduced activation ferritic/martensitic steel CLF-1 development has been reviewed. It＇s found that CLF- 1 steel has better room temperature tensile properties than Eurofer97 steel and has a fully martensitic microstructure.

Electro-deposition tangsten coating on low activation steel substrates from Na_2WO_4-ZnO-WO_3 melt salt

Tungsten coating is considered as a promising alternative material for plasma facing materials(PFC) in future fusion devices.The electro-deposition of tungsten in Na_2WO_4-ZnO-WO_3 melt at 1173 K on low activation steel substrates was studied in this work.Adherent and smooth tungsten films were deposited under various pulsed current conditions.The crystal structure and microstructure of tungsten deposits were characterized by XRD,SEM and EDX techniques.The results show that pulsed current density and duty cycle have a significant influence on tungsten nucleation and electro-crystallization phenomena.Uniform and smooth tungsten coating with high purity and high adherence is obtained on low active steel substrates as cathodic current density ranges from 35 to 25 mA·cm_(-2).

Reduction of chromium oxides in stainless steel dust

The recovery of metal oxides from stainless steel dust using C（graphite）, SiFe, and Al as reductants was investigated under various conditions. The apparent distribution ratio of Cr（L Cr ′^m/s ） in the recovered metal and residual slag phases was defined as the major performance metric. The results show that the recovery ratio of metals increases as the ratio of CaO ：SiO2 by mass in the residual slag increases to 1.17. The residual content of metals in the slag decreases as the Al2O3 content of the slag is increased from approximately 8wt% to 10wt%. The recovery ratio of Cr increases with increasing L Cr ′^ m/s , and a linear relationship between L Cr ′^m/s and the activity coefficient ratio of CrO in the slag and the recovered metal phase is observed. The combination of C and SiFe or Al as the reducing agents reveals that Si is the more effective coreductant.

Yield Stress Prediction Model of RAFM Steel Based on the Improved GDM-SA-SVR Algorithm

With the development of society and the exhaustion of fossil energy,researcher need to identify new alternative energy sources.Nuclear energy is a very good choice,but the key to the successful application of nuclear technology is determined primarily by the behavior of nuclear materials in reactors.Therefore,we studied the radiation performance of the fusion material reduced activation ferritic/martensitic(RAFM)steel.The main novelty of this paper are the statistical analysis of RAFM steel data sets through related statistical analysis and the formula derivation of the gradient descent method(GDM)which combines the gradient descent search strategy of the Convex Optimization Theory to get the best value.Use GDM algorithm to upgrade the annealing stabilization process of simulated annealing algorithm.The yield stress performance of RAFM steel is successfully predicted by the hybrid model which is combined by simulated annealing(SA)with support vector machine(SVM)as the first time.The effect on yield stress by the main physical quantities such as irradiation temperature,irradiation dose and test temperature is also analyzed.The related prediction process is:first,we used the improved annealing algorithm to optimize the SVR model after training the SVR model on a training data set.Next,we established the yield stress prediction model of RAFM steel.The model can predict up to 96%of the data points with the prediction in the test set and the original data point in the 2range.The statistical test analysis shows that under the condition of confidence level=0.01,the calculation results of the regression effect significance analysis pass the T-test.

Sintering behaviors of porous 316L stainless steel fiber felt

Isothermal sintering experiments were performed on the 316 L stainless steel fiber felts with fiber diameters of 8 μm and20 μm. Surface morphologies of the sintered specimens were investigated by using scanning electron microscopy(SEM) and optical microscopy. The results show that the amount of the sintering necks and the relative densities of the fiber felt increase with the increasing of both the sintering temperature and the sintering time. And the activation energies estimated present a decline at high relative densities for both 8 μm and 20 μm fiber felts. Moreover, the sintering densification of the fiber felts is dominated by volume diffusion mechanism at low temperature and relative densities. As more grain boundaries are formed at higher temperature and relative density, grain boundary diffusion will also contribute to the densification of the specimen.

Thermal Activation Analyses of Dynamic FractureToughness of High Strength Low Alloy Steels

A formula is derived for determining the influence of temperature and loading rate on dynamic fracture toughness of a high strength low alloy steel (HQ785C) from thermal activation analysis of the experimental results of three-point bend specimens as well as introducing an Arrhenius formula. It is shown that the results obtained by the given formula are in good agreement with the experimental ones in the thermal activation region. The present method is also valuable to describe the relationship between dynamic fracture toughness and temperature and loading rate of other high strength low alloy steels.

Atomistic study on the microscopic mechanism of grain boundary embrittlement induced by small dense helium bubbles in iron

The helium bubbles induced by 14 MeV neutron irradiation can cause intergranular fractures in reduced activation ferritic martensitic steel,which is a candidate structural material for fusion reactors.In order to elucidate the susceptibility of different grain boundaries(GBs)to helium-induced embrittlement,the tensile fracture processes of 10 types of GBs with and without helium bubbles in body-centered cubic(bcc)iron at the relevant service temperature of 600 K were investigated via molecular dynamics methods.The results indicate that in the absence of helium bubbles,the GBs studied here can be classified into two distinct categories:brittle GBs and ductile GBs.The atomic scale analysis shows that the plastic deformation of ductile GB at high temperatures originates from complex plastic deformation mechanisms,including the Bain/Burgers path phase transition and deformation twinning,in which the Bain path phase transition is the most dominant plastic deformation mechanism.However,the presence of helium bubbles severely inhibits the plastic deformation channels of the GBs,resulting in a significant decrease in elongation at fractures.For bubble-decorated GBs,the ultimate tensile strength increases with the increase in the misorientation angle.Interestingly,the coherent twin boundary∑3{112}was found to maintain relatively high fracture strength and maximum failure strain under the influence of helium bubbles.

Dynamic and Static Recrystallization Behavior of Low Carbon High Niobium Microalloyed Steel

The recrystallization behavior of a low carbon high niobium microalloyed steel was investigated using continuous and interrupted hot compression tests. The results showed that the initiation of dynamic recrystallization （DRX） could be detected from inflection in the plot of the strain hardening rate against stress regardless of the stress peak appearance. According to the Zener-Hollomon parameter equation, the activity energy of DRX （Qad） was ob tained and a new modified expression calculating Qdef was proposed in consideration of the chemical composition of experimental steel. Applying the 2% offset method, the static softening fraction was determined. The graphic representation of the softening fraction vs interruption time gave the information about the non-static reerystallization temperature （about 1 000℃ ） and the relationship of precipitation time temperature. Static recrystallization kinetics followed the Avrami＇s law at high deformation temperature, and different values of the exponent m were given to illustrate the effect of niobium element on static recrystallization at different deformation temperatures.

Microstructures and mechanical properties of friction stir welds on 9% Cr reduced activation ferritic/martensitic steel

In this study,the microstructures and mechanical properties of 9%Cr reduced activation ferritic/martensitic（RAFM） steel friction stir welded joints were investigated.When a W-Re tool is used,the recommended welding parameters are 300 rpm rotational speed,60 mm/min welding speed and10 kn axial force.In stir zone（SZ）,austenite dynamic recrystallization induced by plastic deformation and the high cooling rates lead to an obvious refinement of prior austenite grains and martensite laths.The microstructure in SZ contains lath martensite with high dislocation density,a lot of nano-sized MX and M3C phase particles,but almost no M23C6 precipitates.In thermal mechanically affect zone（TMAZ）and heat affect zone（HAZ）,refinement of prior austenite and martensitic laths and partial dissolution of M（23）C6 precipitates are obtained at relatively low rotational speed.However,with the increase of heat input,coarsening of martensitic laths,prior austenite grains,and complete dissolution of M23C6 precipitates are achieved.Impact toughness of SZ at-20℃ is slightly lower than that of base material（BM）,and exhibits a decreasing trend with the increase of rotational speed.

First Results of Characterization of 9Cr-3WVTiTaN Low Activation Ferritic/Martensitic Steel

Ferritic/martensitic steels with Cr of 9%-12% （in mass percent） are favourable candidates for fuel cladding tube and in-core components of supercritical water-cooled reactor. 9Cr-3WVTiTaN low activation ferritic/martensitic steel, designated as China Nuclear Steel- I （CNS- I ）, was patterned after T91 steel （modified 9Cr-lMo） for the reactor. The idea of low activation material and microalloy technology was introduced into the design of the steel. The hardening, tempering and transformation behaviour of CNS- I steel was investigated. The steel has advantages in tensile properties at elevated temperature relative to zircaloy that has been widely used as cladding material for conventional light water reactors. CNS- I steel exhibits tensile properties and impact toughness comparable to T91 steel which exhibits availability in the present fission reactors and fast breeder reactor but includes undesired radioactive elements such as molybdenum and niobium.

Effect of thermal cycles on microstructure of reduced activation steel fabricated using laser melting deposition

Reduced activation steel was successfully fabricated by laser melting deposition employing a Gaussian and a ring-shaped laser.The microstructure evolution of the reduced activation steel was investigated using the scanning electron microscope,transmission electron microscope and electron backscatter diffraction.The experimental results showed that the grains close to the substrate were smaller than the grains in the upper layers.Compared to those deposited using a Gaussian laser,the samples deposited using a ring-shaped laser showed a more homogeneous microstructure.Furthermore,a finite element analysis(FEA)model was applied to reveal the thermal history during laser melting deposition.The simulation results were well validated with the experimental results.FEA results indicate that the peak temperature increases and the cooling rate decreases,as the layer gets further from the substrate.Additionally,the temperature and the cooling rate resulting from the Gaussian laser model were higher at the midline of the samples and lower around the edges,whereas those of the ring-shaped laser model were consistent with both at the center and around the edges.

Mechanical property and irradiation damage of China Low Activation Martensitic(CLAM) steel

China Low Activation Martensitic （CLAM） steel is being studied to develop the structural materials for a fusion reactor, which has been designed based on the well-known 9Crl.5WVTa steel. The effect of tempering temperature on hardness and micro- structure of CLAM steel was studied. The strength of CLAM steel increased by adding silicon, and the ductility remained con- stant. Conversely, while CLAM steel maintained good ductility with the addition of yttrium, its tensile strengths were greatly degraded. Behaviors under electron irradiation of CLAM steel were examined using the high voltage electron microscope. Electron irradiation at 450℃ formed many voids in CLAM steel with basic composition, whereas CLAM with silicon steel did not change the microstructure significantly.

Metallurgical characterization of Ti-bearing 9Cr low activation martensitic steel

Two heats of low activation martensitic （LAM） steels with Ti and Ta （denominated as 9Cr-Ti and 9Cr-Ta）, respectively, developed as candidate structure materials for nuclear reactor were characterized. This paper was focused on the effect of titanium on the microstructures and mechanical properties of 9Cr LAM steel in as-received condition （normalized at 950 ℃ for 30 min with water quenching plus tempered at 780 ℃ for 90 min with air cooling）. Chemical analysis and microstructure observation were conducted on 9Cr-Ti and 9Cr-Ta with optical microscopy, X-ray diffraction analysis, scanning electron microscopy and transmission electron microscopy. Impact properties and tensile strengths were measured with Charpy impact experiments and tensile tests. The results indicated that 9Cr-Ti and 9Cr-Ta were fully martensitic steels in as-received condition. MX type and M23C6 type precipitates were observed distributing along boundaries of prior austenite grains and martensite laths in 9Cr-Ti.The addition of titanium accelerated the precipitation of TiC and TiN, and produced much finer grains in 9Cr-Ti than 9Cr-Ta at the same normalization temperature. Mechanical properties tests showed the ductile brittle transition temperatures of 9Cr- Ti and 9Cr-Ta were about -90℃ and -85℃, respectively. The ultimate tensile strengths at room temperature and 600℃,were 680 MPa and 365 MPa for 9Cr-Ti, and 660 MPa and 335 MPa for 9Cr-Ta, respectively. The favorite impact toughness and tensile properties of 9Cr-Ti could be attributed to the fine grains in as-received condition.

Effect of zirconium on inclusions and mechanical properties of China low activation martensitic steel

The effects of 0.01–0.11 wt.%Zr on the inclusions,microstructure,tensile properties,and impact toughness of the China low activation martensitic steel were investigated.Results showed that Zr exhibits good deoxidation and desulfurization abilities.The scanning electron microscope was used to examine the inclusions in the ingots.The main inclusions in the alloys were Zr–Ta–O,Zr–O,and Zr–O–S.However,some blocky Zr-rich inclusions appeared in Zr-2 and Zr-3 alloys.Typical martensitic structures were observed in the alloys,and average prior austenite grain sizes of 21.1,15.7,and 14.8µm were obtained for Zr-1,Zr-2,and Zr-3 steels,respectively.However,increasing Zr content of the steels deteriorated their mechanical property,owing to the blocky inclusions.The alloy with 0.01%Zr resulted in excellent mechanical properties due to the fine inclusions and the precipitation of Zr3V3C carbides.Values of 576 and 682 MPa were obtained for the yield strength and ultimate tensile strength of Zr-1 alloy,respectively.Furthermore,the ductile–brittle transition temperature of the alloy decreased to−85℃.

Experimental and theoretical analysis of equilibrium segregation and radiation-induced segregation of Cr at grain boundariesin a reduced activation ferritic/martensitic(RAFM)steel

Helium ion irradiation at 350℃was performed to study equilibrium segregation and radiation-induced segregation(RIS)of Cr at grain boundaries in reduced activation ferritic/martensitic steels.Cr concentration at grain boundary was measured by scanning transmission electron microscopy with an energy-dispersive spectrometer.The measured Cr concentration at grain boundaries in heat treated zone was 11.7 and 12.8 wt.%in irradiated zone,respectively,which matched well to the calculated results from Mclean and modified Perk model.Equilibrium segregation and RIS of Cr mechanisms were theoretically analysed.The analysis indicates that as temperature rises,equilibrium Cr segregation decreases monotoni-cally,while RIS of Cr has a bell-shape profile,which increases first and then decreases.It is also shown that at low and high temperatures,equilibrium segregation of Cr is higher than that of RIS;at intermediate temperatures,equilibrium Cr segregation is lower than RIS.

Morphology of Oxide Scale and Oxidation Kinetics of Low Carbon Steel

The oxidation kinetics and composition of oxide scales on low carbon steel （SPHC） were studied during i- sothermal oxidation. Thermogravimetric analyzer （TGA） was used to simulate isothermal oxidation process of SPHC for 240 min under air condition, and the temperature range was from 500 to 900 ℃. Scanning electron microscope （SEM） was used to observe cross-sectional scale morphology and analyze composition distribution of oxide scales. The morphology of oxide scale was classical three-layer structure. Fe2 03 developed as whiskers at the outermost lay- er, and interlayer was perforated-plate Fe3 04 while innermost layer was pyramidal FeO. From the oxidation curves, the oxidation mass gain per unit area with time was of parabolic relation and oxidation rate slowed down. On the ba- sis of experimental data, the isothermal oxidation kinetics model was derived and oxidation activation energy of SPHC steel was 127. 416 kJ/mol calculated from kinetics data.

Hot Deformation Behavior of a Novel Ni-Cr-Mo-B Ultra-heavy Plate Steel by Hot Compression Test

Hot deformation behavior of a novel Ni-Cr-Mo-B heavy plate steel was studied by hot compression tests,which were conducted on a Gleeble-3800thermo-mechanical simulator corresponding to the temperature range of850-1 150℃ with the strain rates of 0.01-10s-1 and the true strain of 0.8.The results suggest that the majority of flow curves exhibit a typical dynamic recrystallization（DRX）behavior with an apparent single peak stress followed by agradual fall towards a steady-state stress.Important characteristic parameters of flow behavior as critical stress/strain for initiation of DRX and peak and steady-state stress/strain were derived from curves of strain hardening rate versus stress and stress versus strain,respectively.Material constants of the investigated steel were determined based on Arrhenius-type constitutive equation,and then the peak stress was predicted by the equation with the hot deformation activation energy of 379 139J/mol,and the predicted values agree well with the experimental values.Furthermore,the effect of Zener-Hollomon parameter on the characteristic points of flow curves was studied using the power law relation,and the ratio of critical stress and strain to peak stress and strain were found to be 0.91and0.46,respectively.