Semi-quantitative electron probe microanalysis (EPMA) mapping, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to study the effect of one-step and two-step treatments ...Semi-quantitative electron probe microanalysis (EPMA) mapping, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to study the effect of one-step and two-step treatments on the Zr distribution and Al3Zr dispersoid characteristics in as-cast commercial AA7150 aluminum alloy. It is shown that the Zr concentration in the dendrite centre regions is higher than that near the dendrite edges in the as-cast condition, and that homogenization at 460 °C for 20 h is insufficient to remove these concentration gradients. After homogenizing at 460-480 °C, a high number density of larger dispersoids can be observed in dendrite centre regions but not near dendrite edges. Furthermore, the dispersoid size increases with increasing the temperature during both one-step and two-step homogenization treatments.展开更多
The precipitation behaviours of Al3Zr precipitate in the Al-Cu-Zr and Al-Cu-Zr-Ti-V alloys were studied by transmission electron microscopy. Metastable Al3Zr precipitates are homogeneously nucleated in dendrite centre...The precipitation behaviours of Al3Zr precipitate in the Al-Cu-Zr and Al-Cu-Zr-Ti-V alloys were studied by transmission electron microscopy. Metastable Al3Zr precipitates are homogeneously nucleated in dendrite centres resulting in homogeneous distribution. However, the precipitation in the interdendritic regions is complex and the precipitation morphologies, helical-like and stripe-like shapes, were observed, which are composed of many spherical Al3Zr precipitates. The stripe-like precipitate clusters have preferential orientations along with the -100- Al directions, which is inferred to be related to θ′(Al2Cu) and θ phases. Addition of Cu can accelerate the L12→D023 structural transformation of the Al3Zr precipitate.展开更多
Aluminum matrix composites reinforced by in situ Al2O3 and Al3Zr particles are fabricated from A356-Zr(CO3)2 system via magnetochemistry reaction,and the morphologies,sizes and distributions of the in situ particles a...Aluminum matrix composites reinforced by in situ Al2O3 and Al3Zr particles are fabricated from A356-Zr(CO3)2 system via magnetochemistry reaction,and the morphologies,sizes and distributions of the in situ particles as well as the microstructures,mechanical mechanisms of the composites are investigated by XRD,SEM,TEM and in situ tensile tests.The results indicate that with the pulsed magnetic field assistance,the morphologies of the in situ particles are mainly with ball-shape,the sizes are in nanometer scale and the distributions in the matrix are uniform.The interfaces between the in situ particles and the aluminum matrix are net and no interfacial outgrowth is observed.These are due to the strong vibration induced by the applied magnetic field in the aluminum melt,which in turn,accelerates the melt reactions.The effects of the magnetic field on the above contributions are discussed in detail.展开更多
The effect of ultrasonic treatment on the formation of primary Al3Zr was investigated by applying ultrasound to an Al?0.4Zr alloy.Three temperature ranges were selected,i.e.,830to790°C(above liquidus),790to750...The effect of ultrasonic treatment on the formation of primary Al3Zr was investigated by applying ultrasound to an Al?0.4Zr alloy.Three temperature ranges were selected,i.e.,830to790°C(above liquidus),790to750°C(cross liquidus)and750to710°C(below liquidus)for ultrasonication.Using the scanning electron microscopy,both the size and morphology of the primary Al3Zr particles were examined.It was found that the size was significantly reduced and the morphology changed from large throwing-star shape to small compact tablet shape.The mechanisms for refinement of primary Al3Zr were discussed.It is suggested that sonocrystallization theory via activation of aluminium oxide particles is responsible for the refinement of primary Al3Zr when ultrasonic melt treatment(UST)is applied within the fully liquid state.The refinement of primary Al3Zr particles when UST is applied in the slurry(growth stage)is due to the sonofragmentation.展开更多
The dynamic recrystallization behavior of 7085 aluminum alloy during hot compression at various temperatures (573?723 K) and strain rates (0.01-10 s^-1) was studied by electron back scattered diffraction (EBSD...The dynamic recrystallization behavior of 7085 aluminum alloy during hot compression at various temperatures (573?723 K) and strain rates (0.01-10 s^-1) was studied by electron back scattered diffraction (EBSD), electro-probe microanalyzer (EPMA) and transmission electron microscopy (TEM). It is shown that dynamic recovery is the dominant softening mechanism at high Zener?Hollomon (Z) values, and dynamic recrystallization tends to appear at low Z values. Hot compression with ln Z=24.01 (723 K, 0.01 s?1) gives rise to the highest fraction of recrystallization of 10.2%. EBSD results show that the recrystallized grains are present near the original grain boundaries and exhibit similar orientation to the deformed grain. Strain-induced boundary migration is likely the mechanism for dynamic recrystallization. The low density of Al3Zr dispersoids near grain boundaries can make contribution to strain-induced boundary migration.展开更多
The effect of homogenization time on quench sensitivity of a cast 7085 aluminum alloy was investigated by means of end-quenching test, optical microscope (OM), scanning electron microscope (SEM) and transmission e...The effect of homogenization time on quench sensitivity of a cast 7085 aluminum alloy was investigated by means of end-quenching test, optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM). The results show that with the increase of homogenization time from 48 h to 384 h, quench sensitivity increased slightly as the largest difference in the hardness was increased from 5.2% to 6.9% in the end-quenched and aged specimens. Prolonging homogenization had little effect on the grain structure, but improved the dissolution of soluble T phase and resulted in larger Al3Zr dispersoids with a low number density. Some small quench-induced η phase particles on Al3Zr dispersoids were observed inside grains during slow quenching, which decreased hardness after subsequent aging. The change in the character of Al3Zr dispersoids exerted slight influence on quench sensitivity.展开更多
The Al-9Zn-2.8Mg-2.5Cu-xZr-ySc alloys (x=0, 0.15%, 0.15%; y=0, 0.05%, 0.15%), produced by low-frequent electromagnetic casting technology, were subjected to homogenization treatment, hot extrusion, solution and agin...The Al-9Zn-2.8Mg-2.5Cu-xZr-ySc alloys (x=0, 0.15%, 0.15%; y=0, 0.05%, 0.15%), produced by low-frequent electromagnetic casting technology, were subjected to homogenization treatment, hot extrusion, solution and aging treatment. The effects of minor Sc and Zr addition on microstructure, recrystallization and properties of alloys were studied by optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that Sc and Zr addition can refine grains of the as-cast alloy by precipitation of primary Al3(Sc,Zr) particles formed during solidification as heterogeneous nuclei. Secondary Al3(Sc,Zr) precipitates formed during homogenization treatment strongly pin the movement of dislocation and subgrain boundaries, which can effectively inhibit the alloys recrystallization. Compared with the alloy without Sc and Zr addition, the Al-Zn-Mg-Cu-Zr alloy with 0.05%Sc and 0.15%Zr shows the increase in tensile strength and yield strength by 172 MPa and 218 MPa, respectively. Strengthening comes from the contributions of precipitation, substructure and grain refining.展开更多
文摘Semi-quantitative electron probe microanalysis (EPMA) mapping, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to study the effect of one-step and two-step treatments on the Zr distribution and Al3Zr dispersoid characteristics in as-cast commercial AA7150 aluminum alloy. It is shown that the Zr concentration in the dendrite centre regions is higher than that near the dendrite edges in the as-cast condition, and that homogenization at 460 °C for 20 h is insufficient to remove these concentration gradients. After homogenizing at 460-480 °C, a high number density of larger dispersoids can be observed in dendrite centre regions but not near dendrite edges. Furthermore, the dispersoid size increases with increasing the temperature during both one-step and two-step homogenization treatments.
基金Project (CDJZR12130048) supported by the Fundamental Research Funds for the Central Universities, ChinaProject supported by a Grant from the French Norwegian Foundation for Scientific and Technological Research and Industrial Development
文摘The precipitation behaviours of Al3Zr precipitate in the Al-Cu-Zr and Al-Cu-Zr-Ti-V alloys were studied by transmission electron microscopy. Metastable Al3Zr precipitates are homogeneously nucleated in dendrite centres resulting in homogeneous distribution. However, the precipitation in the interdendritic regions is complex and the precipitation morphologies, helical-like and stripe-like shapes, were observed, which are composed of many spherical Al3Zr precipitates. The stripe-like precipitate clusters have preferential orientations along with the -100- Al directions, which is inferred to be related to θ′(Al2Cu) and θ phases. Addition of Cu can accelerate the L12→D023 structural transformation of the Al3Zr precipitate.
基金Project(2007AA03Z548) supported by High-Tech Research and Development Program of ChinaProject(50971066) supported by the National Natural Science Foundation of ChinaProject(1283000349) supported by the Jiangsu University Research Fund for Advanced Scholars,China
文摘Aluminum matrix composites reinforced by in situ Al2O3 and Al3Zr particles are fabricated from A356-Zr(CO3)2 system via magnetochemistry reaction,and the morphologies,sizes and distributions of the in situ particles as well as the microstructures,mechanical mechanisms of the composites are investigated by XRD,SEM,TEM and in situ tensile tests.The results indicate that with the pulsed magnetic field assistance,the morphologies of the in situ particles are mainly with ball-shape,the sizes are in nanometer scale and the distributions in the matrix are uniform.The interfaces between the in situ particles and the aluminum matrix are net and no interfacial outgrowth is observed.These are due to the strong vibration induced by the applied magnetic field in the aluminum melt,which in turn,accelerates the melt reactions.The effects of the magnetic field on the above contributions are discussed in detail.
基金support from UK Engineering and Physical Science Research Council (EPSRC) for the Ultra-Cast project (grant EP/L019884/1, EP/L019825/1, EP/L019965/1)
文摘The effect of ultrasonic treatment on the formation of primary Al3Zr was investigated by applying ultrasound to an Al?0.4Zr alloy.Three temperature ranges were selected,i.e.,830to790°C(above liquidus),790to750°C(cross liquidus)and750to710°C(below liquidus)for ultrasonication.Using the scanning electron microscopy,both the size and morphology of the primary Al3Zr particles were examined.It was found that the size was significantly reduced and the morphology changed from large throwing-star shape to small compact tablet shape.The mechanisms for refinement of primary Al3Zr were discussed.It is suggested that sonocrystallization theory via activation of aluminium oxide particles is responsible for the refinement of primary Al3Zr when ultrasonic melt treatment(UST)is applied within the fully liquid state.The refinement of primary Al3Zr particles when UST is applied in the slurry(growth stage)is due to the sonofragmentation.
基金Project(2012CB619500)supported by the National Basic Research Program of China
文摘The dynamic recrystallization behavior of 7085 aluminum alloy during hot compression at various temperatures (573?723 K) and strain rates (0.01-10 s^-1) was studied by electron back scattered diffraction (EBSD), electro-probe microanalyzer (EPMA) and transmission electron microscopy (TEM). It is shown that dynamic recovery is the dominant softening mechanism at high Zener?Hollomon (Z) values, and dynamic recrystallization tends to appear at low Z values. Hot compression with ln Z=24.01 (723 K, 0.01 s?1) gives rise to the highest fraction of recrystallization of 10.2%. EBSD results show that the recrystallized grains are present near the original grain boundaries and exhibit similar orientation to the deformed grain. Strain-induced boundary migration is likely the mechanism for dynamic recrystallization. The low density of Al3Zr dispersoids near grain boundaries can make contribution to strain-induced boundary migration.
基金Project(2012CB619500)supported by the National Basic Research Program of ChinaProject supported by Yuying Project of Central South University
文摘The effect of homogenization time on quench sensitivity of a cast 7085 aluminum alloy was investigated by means of end-quenching test, optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM). The results show that with the increase of homogenization time from 48 h to 384 h, quench sensitivity increased slightly as the largest difference in the hardness was increased from 5.2% to 6.9% in the end-quenched and aged specimens. Prolonging homogenization had little effect on the grain structure, but improved the dissolution of soluble T phase and resulted in larger Al3Zr dispersoids with a low number density. Some small quench-induced η phase particles on Al3Zr dispersoids were observed inside grains during slow quenching, which decreased hardness after subsequent aging. The change in the character of Al3Zr dispersoids exerted slight influence on quench sensitivity.
基金Project(0211002605132)supported by Institute of Multipurpose Utilization of Mineral Resources,Chinese Academy of Geological Sciences,ChinaProject(0211005303101)supported by the Fundamental Research Funds for the Central Universities,China+1 种基金Project(2010BB4074)supported by Natural Science Foundation Project of CQ CSTC,ChinaProject(2010ZD-02)supported by State Key Laboratory for Advanced Metals and Materials,China
文摘The Al-9Zn-2.8Mg-2.5Cu-xZr-ySc alloys (x=0, 0.15%, 0.15%; y=0, 0.05%, 0.15%), produced by low-frequent electromagnetic casting technology, were subjected to homogenization treatment, hot extrusion, solution and aging treatment. The effects of minor Sc and Zr addition on microstructure, recrystallization and properties of alloys were studied by optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that Sc and Zr addition can refine grains of the as-cast alloy by precipitation of primary Al3(Sc,Zr) particles formed during solidification as heterogeneous nuclei. Secondary Al3(Sc,Zr) precipitates formed during homogenization treatment strongly pin the movement of dislocation and subgrain boundaries, which can effectively inhibit the alloys recrystallization. Compared with the alloy without Sc and Zr addition, the Al-Zn-Mg-Cu-Zr alloy with 0.05%Sc and 0.15%Zr shows the increase in tensile strength and yield strength by 172 MPa and 218 MPa, respectively. Strengthening comes from the contributions of precipitation, substructure and grain refining.