NiFe2O4-10NiO-based cermet inert anodes for aluminium electrolysis were prepared and their properties were investigated in a lab-scale electrolysis cell. The results show that the inert anodes exhibit good performance...NiFe2O4-10NiO-based cermet inert anodes for aluminium electrolysis were prepared and their properties were investigated in a lab-scale electrolysis cell. The results show that the inert anodes exhibit good performance during electrolysis in molten salt cryolite at 960 °C, but according to the analyses of phase compositions and microstructures through XRD, SEM/EDX and metallographic analysis, the metal in the anodes is preferentially corroded and many pores are produced on the anode surface after electrolysis. The preferential dissolution of Fe in the NiFe2O4 phase may lead to the non-uniform corrosion of NiFe2O4 grains. Moreover, a dense protective layer of NiFe2O4-NiAl2O4-FeAl2O4 is formed on the anode surface, which originates from the reaction of Al2O3 dissolved in the electrolyte with NiO or FeO, the annexation of NiFe2O4-NiAl2O4-FeAl2O4 to NiO and volume expansion. Thus, the dense NiFe2O4-NiAl2O4-FeAl2O4 layer inhibits the metal loss and ceramic-phase corrosion on the surface of the cermet inert anodes.展开更多
Al Sr master alloy was prepared by using liquid aluminum cathode and a mixture of Na 3AlF 6 - SrCO 3 as the basic molten salt electrolyte in a laboratory electrolysis cell.The effects of electrolyte compositi...Al Sr master alloy was prepared by using liquid aluminum cathode and a mixture of Na 3AlF 6 - SrCO 3 as the basic molten salt electrolyte in a laboratory electrolysis cell.The effects of electrolyte composition,electrolysis temperature,cathodic current density and the electrolytic duration on Sr content of Al Sr alloy were studied.Through laboratory experiments,the parameters for smooth electrolytic reaction were proposed.展开更多
Polycrystalline 3Y-TZP/Al2O3 tetragonal zirconia fiber was obtained by the pyrolysis of gel fibers using zirconium oxychloride octahydrate（ZOC） as the raw material. The spinnable zirconia sol was prepared by electro...Polycrystalline 3Y-TZP/Al2O3 tetragonal zirconia fiber was obtained by the pyrolysis of gel fibers using zirconium oxychloride octahydrate（ZOC） as the raw material. The spinnable zirconia sol was prepared by electrolyzing the zirco-nium oxychloride octahydrate（ZOC） solution in the presence of acetic acid and sugar（ sucrose, glucrose or fructose） , in which the molar ratios of CH3 COOH/ZOC and sugar/ZOC were 1.0-4.0 and 0.2-0.4, respectively. The pre- pared tetragonal zireonia fibers sintered at different temperatures showed smooth and crack-free surfaces with diame, ters of 5-10 μm. The addition of Al2O3 enhanced the sintering process and prevented the crystals from growing. Thermogravimetric analysis（TG）, X-ray diffraction （ XRD ）, Fourier transform infrared spectroscopy（FTIR）, and scanning electron microscope（SEM） techniques were used to characterize the prepared fibers.展开更多
Multiple regression equations of liquidus temperature, electrical conductivity and bath density of the Na_3AlF_6-AlF_3-BaC1_2-NaCl system were obtained from experiments by using orthogonal regression method. The exper...Multiple regression equations of liquidus temperature, electrical conductivity and bath density of the Na_3AlF_6-AlF_3-BaC1_2-NaCl system were obtained from experiments by using orthogonal regression method. The experiments were carried out in 100A cell with low melting point electrolyte, the influences of cathodic current density, electrolytic temperature, density differences of bath and liquid aluminum on current efficiency (CE) were studied; when the electrolyte cryolite ratio was 2.5, w(BaC1_2) and w(NaCl) were 48% and 10%, respectively, CE reached 90% and specific energy consumption was 10.97k Wb/kg/kg. Because of the fact that aluminum metal obtained floated on the surface of molten electrolyte, this electrolysis method was then defined as low temperature aluminum floating electrolysis. The results showed that the new low temperature aluminum electrolysis process in the Na_3AlF_6-AlF_3-BaC1_2-NaCl bath system was practical and promising.展开更多
The physicochemical properties of the system, such as density, surface tension, specific conductance and melting point were measured. The results were discussed.
The CaO-doped Cu/（NiFe2O4-10NiO） cermet inert anodes were prepared by the cold isostatie pressing-sintering process, and their corrosion resistance to Na3AlF6-K3AlF6-Al203 melt was studied. The results show that the...The CaO-doped Cu/（NiFe2O4-10NiO） cermet inert anodes were prepared by the cold isostatie pressing-sintering process, and their corrosion resistance to Na3AlF6-K3AlF6-Al203 melt was studied. The results show that the relative density of 5Cu/（NiFe2O4-10NiO） cermet sintered at 1 200 ℃ increases from 82.83% to 97.63% when 2% CaO （mass fraction） is added. During the electrolysis, the relative density of cermet inert anode descends owing to the chemical dissolution of additive CaO at ceramic grain boundary, which accelerates the penetration of electrolyte. Thus, the corrosion resistance to melts of Cu/（NiFe2O4-10NiO） cermet inert anode is reduced. To improve the corrosion resistance of the cermet inert anode, the content of CaO doped should be decreased and the technology of cleaning the ceramic grain boundary should be applied.展开更多
Many researchers have studied on perovskite oxide for its unique structure.Perovskite oxides,ABO3-δ,with different A and B metals have shown wide applications in many fields,in particular solid oxide electrolysers.Sr...Many researchers have studied on perovskite oxide for its unique structure.Perovskite oxides,ABO3-δ,with different A and B metals have shown wide applications in many fields,in particular solid oxide electrolysers.SrFeO3-δ,typical perovskite oxides,in which iron is the mixed-valence cation with the capacity to change the chemical valence,have a wide range of oxygen nonstoichiometry.In this study,Sr（0.9）Fe（0.9）Zr（0.1）O3-δ（SFZO） is synthesized and then treated in 5%H2/Ar and air at high temperature,exhibiting excellent redox stability.Redox-stable structure,oxygen vacancy and electrical properties of SFZO are investigated.Steam electrolysis is then performed with SFZO cathode under 5%H2O/5%H2/Ar and 5%H2O/Ar atmospheres,respectively.The present results indicate that the SFZO is a novel promising cathode material for solid oxide steam electrolyser.展开更多
The possibility of co-deposition of Li(Ⅰ)and RE(Ⅲ)has been estimated by both theoretical analysis and experimental study on the influences of temperature and concen- tration of chloride on the deposition potential.B...The possibility of co-deposition of Li(Ⅰ)and RE(Ⅲ)has been estimated by both theoretical analysis and experimental study on the influences of temperature and concen- tration of chloride on the deposition potential.Both the electrochemical and electrolytic results clearly show that Li(Ⅰ)and RE(Ⅲ)can co-deposit on the Al-Cu electrode under selected conditions.展开更多
Nickel was deposited by ac electrolysis deposition in the pores of the porous oxide film of Al produced by anodizing in phosphoric acid. Ultrafine rod-shaped Ni particles were formed in the pores. At the same time a f...Nickel was deposited by ac electrolysis deposition in the pores of the porous oxide film of Al produced by anodizing in phosphoric acid. Ultrafine rod-shaped Ni particles were formed in the pores. At the same time a film of Ni oxide precursor was developed on the surface of the porous oxide film. The Ni particles and the Ni oxide precursor were examined by SEM, TEM and X-ray diffraction. The thickness of the barrier layer of the porous oxide film was thin and it attributed to the formation of the metal particles, while the formation of the oxide precursor was associated with the surface pits which were developed in the pretreatment of Al.展开更多
基金Project (2012FJ6123) supported by the Project of Science and Technology of Hunan Province,ChinaProject supported by Post-Doctoral Foundation of Central South University,China+1 种基金Project (CL12100) supported the Undergraduate Innovative Training of Central South University,ChinaProject (2282013bkso13) supported by Free Exploration Plan of Central South University,China
文摘NiFe2O4-10NiO-based cermet inert anodes for aluminium electrolysis were prepared and their properties were investigated in a lab-scale electrolysis cell. The results show that the inert anodes exhibit good performance during electrolysis in molten salt cryolite at 960 °C, but according to the analyses of phase compositions and microstructures through XRD, SEM/EDX and metallographic analysis, the metal in the anodes is preferentially corroded and many pores are produced on the anode surface after electrolysis. The preferential dissolution of Fe in the NiFe2O4 phase may lead to the non-uniform corrosion of NiFe2O4 grains. Moreover, a dense protective layer of NiFe2O4-NiAl2O4-FeAl2O4 is formed on the anode surface, which originates from the reaction of Al2O3 dissolved in the electrolyte with NiO or FeO, the annexation of NiFe2O4-NiAl2O4-FeAl2O4 to NiO and volume expansion. Thus, the dense NiFe2O4-NiAl2O4-FeAl2O4 layer inhibits the metal loss and ceramic-phase corrosion on the surface of the cermet inert anodes.
文摘Al Sr master alloy was prepared by using liquid aluminum cathode and a mixture of Na 3AlF 6 - SrCO 3 as the basic molten salt electrolyte in a laboratory electrolysis cell.The effects of electrolyte composition,electrolysis temperature,cathodic current density and the electrolytic duration on Sr content of Al Sr alloy were studied.Through laboratory experiments,the parameters for smooth electrolytic reaction were proposed.
基金Supported by National High Technology Research and Development Program of China(No.2002AA2040).
文摘Polycrystalline 3Y-TZP/Al2O3 tetragonal zirconia fiber was obtained by the pyrolysis of gel fibers using zirconium oxychloride octahydrate（ZOC） as the raw material. The spinnable zirconia sol was prepared by electrolyzing the zirco-nium oxychloride octahydrate（ZOC） solution in the presence of acetic acid and sugar（ sucrose, glucrose or fructose） , in which the molar ratios of CH3 COOH/ZOC and sugar/ZOC were 1.0-4.0 and 0.2-0.4, respectively. The pre- pared tetragonal zireonia fibers sintered at different temperatures showed smooth and crack-free surfaces with diame, ters of 5-10 μm. The addition of Al2O3 enhanced the sintering process and prevented the crystals from growing. Thermogravimetric analysis（TG）, X-ray diffraction （ XRD ）, Fourier transform infrared spectroscopy（FTIR）, and scanning electron microscope（SEM） techniques were used to characterize the prepared fibers.
基金The project was financially supported by the National Natural Science Foundation of China! (Gmnt No.59574018)China Postdocto
文摘Multiple regression equations of liquidus temperature, electrical conductivity and bath density of the Na_3AlF_6-AlF_3-BaC1_2-NaCl system were obtained from experiments by using orthogonal regression method. The experiments were carried out in 100A cell with low melting point electrolyte, the influences of cathodic current density, electrolytic temperature, density differences of bath and liquid aluminum on current efficiency (CE) were studied; when the electrolyte cryolite ratio was 2.5, w(BaC1_2) and w(NaCl) were 48% and 10%, respectively, CE reached 90% and specific energy consumption was 10.97k Wb/kg/kg. Because of the fact that aluminum metal obtained floated on the surface of molten electrolyte, this electrolysis method was then defined as low temperature aluminum floating electrolysis. The results showed that the new low temperature aluminum electrolysis process in the Na_3AlF_6-AlF_3-BaC1_2-NaCl bath system was practical and promising.
文摘The physicochemical properties of the system, such as density, surface tension, specific conductance and melting point were measured. The results were discussed.
基金Project(2005CB623703) supported by the Major State Basic Research and Development Program of ChinaProject(2008AA030503) supported by Hi-Tech Research and Development Program of China
文摘The CaO-doped Cu/（NiFe2O4-10NiO） cermet inert anodes were prepared by the cold isostatie pressing-sintering process, and their corrosion resistance to Na3AlF6-K3AlF6-Al203 melt was studied. The results show that the relative density of 5Cu/（NiFe2O4-10NiO） cermet sintered at 1 200 ℃ increases from 82.83% to 97.63% when 2% CaO （mass fraction） is added. During the electrolysis, the relative density of cermet inert anode descends owing to the chemical dissolution of additive CaO at ceramic grain boundary, which accelerates the penetration of electrolyte. Thus, the corrosion resistance to melts of Cu/（NiFe2O4-10NiO） cermet inert anode is reduced. To improve the corrosion resistance of the cermet inert anode, the content of CaO doped should be decreased and the technology of cleaning the ceramic grain boundary should be applied.
基金Supported by the National Natural Science Foundation of China(91545123)and the Natural Science Foundation of Fujian Province(2016J01275)
文摘Many researchers have studied on perovskite oxide for its unique structure.Perovskite oxides,ABO3-δ,with different A and B metals have shown wide applications in many fields,in particular solid oxide electrolysers.SrFeO3-δ,typical perovskite oxides,in which iron is the mixed-valence cation with the capacity to change the chemical valence,have a wide range of oxygen nonstoichiometry.In this study,Sr（0.9）Fe（0.9）Zr（0.1）O3-δ（SFZO） is synthesized and then treated in 5%H2/Ar and air at high temperature,exhibiting excellent redox stability.Redox-stable structure,oxygen vacancy and electrical properties of SFZO are investigated.Steam electrolysis is then performed with SFZO cathode under 5%H2O/5%H2/Ar and 5%H2O/Ar atmospheres,respectively.The present results indicate that the SFZO is a novel promising cathode material for solid oxide steam electrolyser.
文摘The possibility of co-deposition of Li(Ⅰ)and RE(Ⅲ)has been estimated by both theoretical analysis and experimental study on the influences of temperature and concen- tration of chloride on the deposition potential.Both the electrochemical and electrolytic results clearly show that Li(Ⅰ)and RE(Ⅲ)can co-deposit on the Al-Cu electrode under selected conditions.
基金National Natural Science Foundation of China!No. 59774031
文摘Nickel was deposited by ac electrolysis deposition in the pores of the porous oxide film of Al produced by anodizing in phosphoric acid. Ultrafine rod-shaped Ni particles were formed in the pores. At the same time a film of Ni oxide precursor was developed on the surface of the porous oxide film. The Ni particles and the Ni oxide precursor were examined by SEM, TEM and X-ray diffraction. The thickness of the barrier layer of the porous oxide film was thin and it attributed to the formation of the metal particles, while the formation of the oxide precursor was associated with the surface pits which were developed in the pretreatment of Al.
