Green and low carbon promote the application and development of light-weight materials in body-in-white. Large-scale die-casting Al alloy (DCAA) and high-strength thermo-formed steel sheet (TFSS) have put forward high...Green and low carbon promote the application and development of light-weight materials in body-in-white. Large-scale die-casting Al alloy (DCAA) and high-strength thermo-formed steel sheet (TFSS) have put forward higher requirements for the application of joining technology of high-strength steel/Al dissimilar materials. Taking the new die-casting Al alloy body as an example, this paper systematically studies the progress of the latest joining methods of steel/Al dissimilar material with combination of two-layer plate and three-layer plate. By analyzing the joining technologies such as FSPR, RES, FDS and SPR, the technology and process characteristics of steel/Al dissimilar material joining are studied, and the joining technical feasibility and realization means of different material combination of the body are analyzed. The conditions of material combination, material thickness, material strength, flange height, preformed holes and joint spacing for achieving high-quality joining are given. The FSPR joining technology is developed and tested in order to meet with the joining of parts with DCAA and TFSS, especially for the joining of three-layer plates with them. It finds the method and technical basis for the realization of high quality joining of dissimilar materials, provides the early conditions for the application of large DCAA and TFSS parts in body-in-white, and meets the design requirements of new energy body. .展开更多
The purpose of this study was to prepare high-quality Al-Si-Mg-Mn alloy with a good combination of strength and ductility employing the vacuum-assisted high-pressure die cast process. An orthogonal study of heat treat...The purpose of this study was to prepare high-quality Al-Si-Mg-Mn alloy with a good combination of strength and ductility employing the vacuum-assisted high-pressure die cast process. An orthogonal study of heat treatments was conducted to design an optimized T6 heat treatment process for both Al-10%Si-0.3%Mg-Mn and Al-11%Si-0.6%Mg-Mn alloys. The results demonstrate that no obvious blisters and warpage were observed in these two alloys with solid solution treatment. After the optimal T6 heat treatment of 530°C×3 h + 165°C×6 h, Al-11%Si-0.6%Mg-Mn alloy has better mechanical properties, of which tensile strength, yield strength and elongation reached 377.3 MPa, 307.8 MPa and 9%, respectively. The improvement of mechanical properties can be attributed to the high density of needle-like β″(Mg_5Si_6) precipitation after aging treatment and the fine and spherical eutectic Si particles uniformly distributed in the α-Al matrix.展开更多
A new shape casting process,melt-conditioned high-pressure die-casting(MC-HPDC) was developed.In this process,liquid metal was conditioned under intensively forced convection provided by melt conditioning with advance...A new shape casting process,melt-conditioned high-pressure die-casting(MC-HPDC) was developed.In this process,liquid metal was conditioned under intensively forced convection provided by melt conditioning with advanced shear technology(MCAST) unit before being transferred to a conventional cold chamber high-pressure die-casting(HPDC) machine for shape casting. The effect of melt conditioning was investigated,which was carried out both above and below the liquidus of the alloy,on the microstructure and properties of a Mg-Al-Ca alloy(AZ91D+2%Ca(mass fraction) ,named as AZX912) .The results show that many coarse externally-solidified crystals(ESCs) can be observed in the centre of conventional HPDC samples,and hot tearing occurs at the inter-dendritic region because of the lack of feeding.With the melting conditioning,the MC-HPDC samples not only have considerably refined size of ESCs but also have significantly reduced cast defects,thus provide superior mechanical properties to conventional HPDC castings.The solidification behaviour of the alloy under different processing routes was also discussed.展开更多
本文研究了压力铸造条件下Al Si Cu多元合金的显微组织 ,通过与重力铸造条件下的比较发现 :压力铸造不仅能明显细化Al Si Cu合金中的共晶组织和初生相 (初生α Al或初生硅 ) ,而且可以改善Al Si Cu多元合金中金属间化合物的形态和分布 ...本文研究了压力铸造条件下Al Si Cu多元合金的显微组织 ,通过与重力铸造条件下的比较发现 :压力铸造不仅能明显细化Al Si Cu合金中的共晶组织和初生相 (初生α Al或初生硅 ) ,而且可以改善Al Si Cu多元合金中金属间化合物的形态和分布 ,甚至改变析出相的构成。展开更多
基金financially supported by the National Key Research and Development Program of China (No. 2020YFA0405903)the National Natural Science Foundation of China (Nos. 52001159, 52101141)+1 种基金the Natural Science Foundation of Jiangsu ProvinceChina (No. BK20202010)。
基金financially supported by the Fundamental Research Funds for the Central Universities,China(No.2020CDJDPT001)the Chongqing Natural Science Foundation,China(No.cstc2021jcyj-msxm X0699)。
文摘Green and low carbon promote the application and development of light-weight materials in body-in-white. Large-scale die-casting Al alloy (DCAA) and high-strength thermo-formed steel sheet (TFSS) have put forward higher requirements for the application of joining technology of high-strength steel/Al dissimilar materials. Taking the new die-casting Al alloy body as an example, this paper systematically studies the progress of the latest joining methods of steel/Al dissimilar material with combination of two-layer plate and three-layer plate. By analyzing the joining technologies such as FSPR, RES, FDS and SPR, the technology and process characteristics of steel/Al dissimilar material joining are studied, and the joining technical feasibility and realization means of different material combination of the body are analyzed. The conditions of material combination, material thickness, material strength, flange height, preformed holes and joint spacing for achieving high-quality joining are given. The FSPR joining technology is developed and tested in order to meet with the joining of parts with DCAA and TFSS, especially for the joining of three-layer plates with them. It finds the method and technical basis for the realization of high quality joining of dissimilar materials, provides the early conditions for the application of large DCAA and TFSS parts in body-in-white, and meets the design requirements of new energy body. .
基金financially supported by the Jiangsu province transformation of scientific and technological achievements program(BA2015041)the Jiangsu key laboratory for advanced metallic materials(BM2007204)
文摘The purpose of this study was to prepare high-quality Al-Si-Mg-Mn alloy with a good combination of strength and ductility employing the vacuum-assisted high-pressure die cast process. An orthogonal study of heat treatments was conducted to design an optimized T6 heat treatment process for both Al-10%Si-0.3%Mg-Mn and Al-11%Si-0.6%Mg-Mn alloys. The results demonstrate that no obvious blisters and warpage were observed in these two alloys with solid solution treatment. After the optimal T6 heat treatment of 530°C×3 h + 165°C×6 h, Al-11%Si-0.6%Mg-Mn alloy has better mechanical properties, of which tensile strength, yield strength and elongation reached 377.3 MPa, 307.8 MPa and 9%, respectively. The improvement of mechanical properties can be attributed to the high density of needle-like β″(Mg_5Si_6) precipitation after aging treatment and the fine and spherical eutectic Si particles uniformly distributed in the α-Al matrix.
基金Project(2007CB613704) supported by the National Basic Research Program of China
文摘A new shape casting process,melt-conditioned high-pressure die-casting(MC-HPDC) was developed.In this process,liquid metal was conditioned under intensively forced convection provided by melt conditioning with advanced shear technology(MCAST) unit before being transferred to a conventional cold chamber high-pressure die-casting(HPDC) machine for shape casting. The effect of melt conditioning was investigated,which was carried out both above and below the liquidus of the alloy,on the microstructure and properties of a Mg-Al-Ca alloy(AZ91D+2%Ca(mass fraction) ,named as AZX912) .The results show that many coarse externally-solidified crystals(ESCs) can be observed in the centre of conventional HPDC samples,and hot tearing occurs at the inter-dendritic region because of the lack of feeding.With the melting conditioning,the MC-HPDC samples not only have considerably refined size of ESCs but also have significantly reduced cast defects,thus provide superior mechanical properties to conventional HPDC castings.The solidification behaviour of the alloy under different processing routes was also discussed.
