PEO ceramic coatings including ZrO_2-Al_2O_3-SiO_2 in three phases were prepared on an Al-12.5%Si alloy in electrolyte solutions containing ZrO_2 nanoparticles. The microstructures and phases of the coatings were anal...PEO ceramic coatings including ZrO_2-Al_2O_3-SiO_2 in three phases were prepared on an Al-12.5%Si alloy in electrolyte solutions containing ZrO_2 nanoparticles. The microstructures and phases of the coatings were analyzed by SEM and XRD, and the heat insulation performance and the thermal shock resistance of the coatings were investigated. The compactness of the coating increased significantly and the hindrance of the Si element on plasma electrolytic oxidation process was effectively weakened. The growth rate of the coating was improved substantially with the addition of ZrO_2 nanoparticles. The PEO ceramic coatings are primarily composed of SiO_2 and high temperature steady phases such as a-Al_2O_3 and c-ZrO_2. Both the content of c-ZrO_2 and the heat-insulating property of the coating increased significantly. The ceramic coatings with special microstructure and composition formed in the solutions containing ZrO_2 nanoparticles possess excellent heat insulation performance and thermal shock resistance.展开更多
Macrosegregations and microstructures of Al-7%Si alloy solidified under complex of fects of magnetic field and centrifugal forces are studied by means of a set of selfdesigned electromagnetic centrifugal casting (EMC...Macrosegregations and microstructures of Al-7%Si alloy solidified under complex of fects of magnetic field and centrifugal forces are studied by means of a set of selfdesigned electromagnetic centrifugal casting (EMCC) device. It is shown that electromagnetic field (EMF) has an important effect on the macrosegregation of centrifugal casting specimen of Al-7%Si alloy in two respects: one is that there exists always a kind of convection in the liquid in front of the S/L interface caused by effect ofthe electromagnetic force; the other is that different atomic clusters of solidparticles with different physical characteristics are subjected to quite different electromagnetic (Lorentz) force. Therefore, their movements get changed. In addition, the formation process of a complex band structure consisting of primary α-Al dendrites and (α-Al+β-Si) eutectics in hypoeutectic Al-Si alloys during EMCC and the effect of EMF are discussed.展开更多
The grain growth behavior of spray-formed Al-70wt.%Si alloys was studied in the semi-solid state. The specimens were isothermally heat-treated at various temperatures between the solidus and liquidus of Al-Si alloys a...The grain growth behavior of spray-formed Al-70wt.%Si alloys was studied in the semi-solid state. The specimens were isothermally heat-treated at various temperatures between the solidus and liquidus of Al-Si alloys and then quenched in water. The microstructure of reheated specimens was characterized using optical and scanning electron microscopies. The isothermal holding experiment was carried out to investigate grain growth behavior as a function of holding time and temperature in the semi-solid state. The coarsening mechanism and the effect of porosity on microstructure were also studied.展开更多
In this research, the changing rules of billet forged Ti-22 Al-24 Nb alloy with various solution time were studied, and the mechanical properties of different microstructure were tested at the room temperature. The re...In this research, the changing rules of billet forged Ti-22 Al-24 Nb alloy with various solution time were studied, and the mechanical properties of different microstructure were tested at the room temperature. The results indicate that the(α2+O+B2) three-phase microstructure with equiaxed grains was acquired by Ti-22 Al-24 Nb alloy billet forging, and the average size of the grains was about 300 μm. With the increase of solution time, the primary lath-shaped O phase began to dissolve, and then the equiaxial α2 phase started to dissolve, but the undissolved α2/O phase began to be equiaxial and grow. The grains of original B2 phase recrystallized and grew. After the 2 h solution treatment, the recrystallization of grains was completed basically and the average size of the grains was about 100 μm. After the 2.5 h solution treatment, the strength of the alloy decreased, and the plasticity increased. However, when the solution treatment increased to 3 h, the plasticity decreased but the strength increased. The optimal solution parameters of Ti-22 Al-24 Nb alloy were the holding time of 2 h, the solution temperature of 1 000 ?C, and water cooling. Excellent comprehensive mechanical properties can be accquired under these parameters. The tensile strength, the yield strength, the elasticity modulus, the elongation, and the section shrinkage were 950 MPa, 915 MPa, 90 GPa, 15.69% and 42.28%, respectively.展开更多
The mechanical behaviours of Ti-24Al-11Nb alloy in the brittle-ductile transition (BOT) have been investigated by using three-point bending tests. The temperature dependence of the fractal dimensions and fractal chara...The mechanical behaviours of Ti-24Al-11Nb alloy in the brittle-ductile transition (BOT) have been investigated by using three-point bending tests. The temperature dependence of the fractal dimensions and fractal characterization of fracture surfaces are presented. The probable mechanism controlling BDT of intermetallic alloys are proposed according to fractal geometry.Additionally. it is found that there is a positive relationship between the fractal dimension and fracture toughness in BDT for Ti-24Al-11Nb展开更多
Superplastic properties and microstructural evolution of a Ti-24Al-14Nb-3V-0.5Mo (at. pct) intermetallic alloy were studied. Optimum superplastic properties were obtained for temperatures in the interval 960℃≤5 T≤5...Superplastic properties and microstructural evolution of a Ti-24Al-14Nb-3V-0.5Mo (at. pct) intermetallic alloy were studied. Optimum superplastic properties were obtained for temperatures in the interval 960℃≤5 T≤5980℃. The apparent activation energy in the superplastic regime was determined and the deformation mechanism was also discussed. Based on the studies, a curve panel with three sheets sandwich structure was fabricated successfully. The microstructures corresponding to different strain in the part were also studied.展开更多
In the present study, the tested hypereutectic Al-21wt.%Si alloys were prepared by modifying the melt using different proportions of P and Ce, and then applying T6 heat treatment. The modification effects and mechanis...In the present study, the tested hypereutectic Al-21wt.%Si alloys were prepared by modifying the melt using different proportions of P and Ce, and then applying T6 heat treatment. The modification effects and mechanism of P+Ce complex modifier on the Si phase of hypereutectic Al-21wt.%Si alloy were studied, and the aging precipitation behavior after modification was characterized by means of tensile strength measurement, OM, SEM and TEM analysis. The results show that the massive primary silicon phase particles are significantly refined after modification, while the needle-like eutectic silicon crystals become fibrous and short. It was found that the mechanism of phosphorus modification on the primary silicon can be attributed to heterogeneous nucleation of AlP, while the modification mechanism of Ce can be explained by adsorbing-twinning theory. In the aged microstructure of the modified hypereutectic Al-21wt.%Si alloy, there existed some strengthening phases such as AI4Cu9, Al2Cu, AlCu3, and Al57Mn12. The P+Ce complex modifier not only affected the size of primary silicon and eutectic silicon, but also the aging behavior of alloys under the heat treatment process. When Al-21wt.%Si alloy was modified using 0.08%wt.P + 0.6wt.% Ce, the aging precipitates were dispersed uniformly in the alloy, and its mechanical properties at room and elevated temperatures are optimized (Rm = 287.6 MPa at RT, Rm = 210 MPa at 300 ℃).展开更多
The processing maps were used to identify the optimal forging parameters of Ti-24A1- 17Nb-0.5Mo alloy by evaluating the flow data according to the DMM model. The actual local strain rate and strain distribution in the...The processing maps were used to identify the optimal forging parameters of Ti-24A1- 17Nb-0.5Mo alloy by evaluating the flow data according to the DMM model. The actual local strain rate and strain distribution in the samples were obtained by finite element calculations. The local microstructures of the deformed samples were related to the local deformation parameters and correlated with the processing maps at 0.3, 0.4, 0.5 and 0.6 of logarithmic strain. Flow regimes predicted by DMM analysis were then correlated with the local microstructural observations. Five domains of efficient coefficient could be distinguished. Unstable regions were microstructurally related to shear band formation within the (~2~B2 phase deformation field, and to flow localiza- tion at grain boundaries of B2 phase in the near B2 phase deformation field. Stable flow regimes were shown to be associated with dynamic globularization of the plate- like a2 in the a2+B2 phase deformation zone, and with dynamic recrystallization of B2 in the near B2 phase deformation zone.展开更多
In this work, hot isostatic pressing (HIPing) technique was used to densify the Ti2AINb pre-alloyed powder. The influence of HIPing loading route parameters (temperature and rates of heating and pressurizing) on m...In this work, hot isostatic pressing (HIPing) technique was used to densify the Ti2AINb pre-alloyed powder. The influence of HIPing loading route parameters (temperature and rates of heating and pressurizing) on microstructure and properties of PM Ti2AINb alloys was studied. The results showed that HIPing loading route parameters affected the densification process and mechanical properties (especially high temper- ature rupture lifetime) of PM Ti2AINb alloys in the present work. A finite element method (FEM) model for predicting the final densification was developed and was used to optimize the HIPing procedure.展开更多
Ti2 AlNb-based alloy powder metallurgy(PM)compacts were prepared via hot isostatic pressing(HIP)under relatively low temperature(920 and 980℃)and at certain pressure(130 MPa).The microstructure,composition and orient...Ti2 AlNb-based alloy powder metallurgy(PM)compacts were prepared via hot isostatic pressing(HIP)under relatively low temperature(920 and 980℃)and at certain pressure(130 MPa).The microstructure,composition and orientation of B2,α2 and O phases in the compacts were characterized and analyzed with an aim to investigate the effect of unsuitable HIPping parameters on the appearance of prior particle boundary(PPB),which seriously affects the mechanical properties of the alloy.The results show that moreα2 phase is the characteristics of the PPB in Ti2AlNb-based alloy when HIPped at relatively low temperature.Increasing HIPping temperature to the upper part of the two-phase region can effectively inhibit the formation of PPB.Electron backscatter diffraction measurements show the specific orientation relationship between phases,which helps us understand the origin of a2 and O phase and the corresponding transformation path.The HIPping at a higher temperature can weaken the micro-texture intensity of theα2 and O phase due to the increase of misorientation in B2 phase.Theα2 phase at cell wall keeps the Burgers orientation relationship(BOR)with the grain on one side,and does not satisfy the BOR with the other.It is found that some O phase variants inside the cell HIPped at 980℃can only maintainα2-O OR withα2 owing to theα2→O phase transformation forming the O phase,while these O variants deviate from B2-O OR with B2 phase.展开更多
基金Funded by the National Natural Science Foundation of China(Nos.51401155 and 51771140)Key Research and Development Plan in Shaanxi(No.2018GY-111)+1 种基金Shaanxi Provincial Department of Education Industrialization Cultivation Project(No.17JF009)Yulin Science and Technology Project(No.2016-16-4)and Shaanxi Science and Technology Co-ordination Innovation Project(No.2016KTZDGY-04-01)
文摘PEO ceramic coatings including ZrO_2-Al_2O_3-SiO_2 in three phases were prepared on an Al-12.5%Si alloy in electrolyte solutions containing ZrO_2 nanoparticles. The microstructures and phases of the coatings were analyzed by SEM and XRD, and the heat insulation performance and the thermal shock resistance of the coatings were investigated. The compactness of the coating increased significantly and the hindrance of the Si element on plasma electrolytic oxidation process was effectively weakened. The growth rate of the coating was improved substantially with the addition of ZrO_2 nanoparticles. The PEO ceramic coatings are primarily composed of SiO_2 and high temperature steady phases such as a-Al_2O_3 and c-ZrO_2. Both the content of c-ZrO_2 and the heat-insulating property of the coating increased significantly. The ceramic coatings with special microstructure and composition formed in the solutions containing ZrO_2 nanoparticles possess excellent heat insulation performance and thermal shock resistance.
文摘Macrosegregations and microstructures of Al-7%Si alloy solidified under complex of fects of magnetic field and centrifugal forces are studied by means of a set of selfdesigned electromagnetic centrifugal casting (EMCC) device. It is shown that electromagnetic field (EMF) has an important effect on the macrosegregation of centrifugal casting specimen of Al-7%Si alloy in two respects: one is that there exists always a kind of convection in the liquid in front of the S/L interface caused by effect ofthe electromagnetic force; the other is that different atomic clusters of solidparticles with different physical characteristics are subjected to quite different electromagnetic (Lorentz) force. Therefore, their movements get changed. In addition, the formation process of a complex band structure consisting of primary α-Al dendrites and (α-Al+β-Si) eutectics in hypoeutectic Al-Si alloys during EMCC and the effect of EMF are discussed.
文摘The grain growth behavior of spray-formed Al-70wt.%Si alloys was studied in the semi-solid state. The specimens were isothermally heat-treated at various temperatures between the solidus and liquidus of Al-Si alloys and then quenched in water. The microstructure of reheated specimens was characterized using optical and scanning electron microscopies. The isothermal holding experiment was carried out to investigate grain growth behavior as a function of holding time and temperature in the semi-solid state. The coarsening mechanism and the effect of porosity on microstructure were also studied.
基金Funded by the National Natural Science Foundation of China(No.51464035)
文摘In this research, the changing rules of billet forged Ti-22 Al-24 Nb alloy with various solution time were studied, and the mechanical properties of different microstructure were tested at the room temperature. The results indicate that the(α2+O+B2) three-phase microstructure with equiaxed grains was acquired by Ti-22 Al-24 Nb alloy billet forging, and the average size of the grains was about 300 μm. With the increase of solution time, the primary lath-shaped O phase began to dissolve, and then the equiaxial α2 phase started to dissolve, but the undissolved α2/O phase began to be equiaxial and grow. The grains of original B2 phase recrystallized and grew. After the 2 h solution treatment, the recrystallization of grains was completed basically and the average size of the grains was about 100 μm. After the 2.5 h solution treatment, the strength of the alloy decreased, and the plasticity increased. However, when the solution treatment increased to 3 h, the plasticity decreased but the strength increased. The optimal solution parameters of Ti-22 Al-24 Nb alloy were the holding time of 2 h, the solution temperature of 1 000 ?C, and water cooling. Excellent comprehensive mechanical properties can be accquired under these parameters. The tensile strength, the yield strength, the elasticity modulus, the elongation, and the section shrinkage were 950 MPa, 915 MPa, 90 GPa, 15.69% and 42.28%, respectively.
文摘The mechanical behaviours of Ti-24Al-11Nb alloy in the brittle-ductile transition (BOT) have been investigated by using three-point bending tests. The temperature dependence of the fractal dimensions and fractal characterization of fracture surfaces are presented. The probable mechanism controlling BDT of intermetallic alloys are proposed according to fractal geometry.Additionally. it is found that there is a positive relationship between the fractal dimension and fracture toughness in BDT for Ti-24Al-11Nb
文摘Superplastic properties and microstructural evolution of a Ti-24Al-14Nb-3V-0.5Mo (at. pct) intermetallic alloy were studied. Optimum superplastic properties were obtained for temperatures in the interval 960℃≤5 T≤5980℃. The apparent activation energy in the superplastic regime was determined and the deformation mechanism was also discussed. Based on the studies, a curve panel with three sheets sandwich structure was fabricated successfully. The microstructures corresponding to different strain in the part were also studied.
基金funded by the National Natural Science Foundation of China(51371077)
文摘In the present study, the tested hypereutectic Al-21wt.%Si alloys were prepared by modifying the melt using different proportions of P and Ce, and then applying T6 heat treatment. The modification effects and mechanism of P+Ce complex modifier on the Si phase of hypereutectic Al-21wt.%Si alloy were studied, and the aging precipitation behavior after modification was characterized by means of tensile strength measurement, OM, SEM and TEM analysis. The results show that the massive primary silicon phase particles are significantly refined after modification, while the needle-like eutectic silicon crystals become fibrous and short. It was found that the mechanism of phosphorus modification on the primary silicon can be attributed to heterogeneous nucleation of AlP, while the modification mechanism of Ce can be explained by adsorbing-twinning theory. In the aged microstructure of the modified hypereutectic Al-21wt.%Si alloy, there existed some strengthening phases such as AI4Cu9, Al2Cu, AlCu3, and Al57Mn12. The P+Ce complex modifier not only affected the size of primary silicon and eutectic silicon, but also the aging behavior of alloys under the heat treatment process. When Al-21wt.%Si alloy was modified using 0.08%wt.P + 0.6wt.% Ce, the aging precipitates were dispersed uniformly in the alloy, and its mechanical properties at room and elevated temperatures are optimized (Rm = 287.6 MPa at RT, Rm = 210 MPa at 300 ℃).
文摘The processing maps were used to identify the optimal forging parameters of Ti-24A1- 17Nb-0.5Mo alloy by evaluating the flow data according to the DMM model. The actual local strain rate and strain distribution in the samples were obtained by finite element calculations. The local microstructures of the deformed samples were related to the local deformation parameters and correlated with the processing maps at 0.3, 0.4, 0.5 and 0.6 of logarithmic strain. Flow regimes predicted by DMM analysis were then correlated with the local microstructural observations. Five domains of efficient coefficient could be distinguished. Unstable regions were microstructurally related to shear band formation within the (~2~B2 phase deformation field, and to flow localiza- tion at grain boundaries of B2 phase in the near B2 phase deformation field. Stable flow regimes were shown to be associated with dynamic globularization of the plate- like a2 in the a2+B2 phase deformation zone, and with dynamic recrystallization of B2 in the near B2 phase deformation zone.
文摘In this work, hot isostatic pressing (HIPing) technique was used to densify the Ti2AINb pre-alloyed powder. The influence of HIPing loading route parameters (temperature and rates of heating and pressurizing) on microstructure and properties of PM Ti2AINb alloys was studied. The results showed that HIPing loading route parameters affected the densification process and mechanical properties (especially high temper- ature rupture lifetime) of PM Ti2AINb alloys in the present work. A finite element method (FEM) model for predicting the final densification was developed and was used to optimize the HIPing procedure.
基金The supports from the National Key Research and Development Program of China (No.2016YFB0701304)the CAS Informatization Project (No.XXH13506-304)the Doctoral Scientific Research Foundation of Liaoning Province (No.20180540133)
文摘Ti2 AlNb-based alloy powder metallurgy(PM)compacts were prepared via hot isostatic pressing(HIP)under relatively low temperature(920 and 980℃)and at certain pressure(130 MPa).The microstructure,composition and orientation of B2,α2 and O phases in the compacts were characterized and analyzed with an aim to investigate the effect of unsuitable HIPping parameters on the appearance of prior particle boundary(PPB),which seriously affects the mechanical properties of the alloy.The results show that moreα2 phase is the characteristics of the PPB in Ti2AlNb-based alloy when HIPped at relatively low temperature.Increasing HIPping temperature to the upper part of the two-phase region can effectively inhibit the formation of PPB.Electron backscatter diffraction measurements show the specific orientation relationship between phases,which helps us understand the origin of a2 and O phase and the corresponding transformation path.The HIPping at a higher temperature can weaken the micro-texture intensity of theα2 and O phase due to the increase of misorientation in B2 phase.Theα2 phase at cell wall keeps the Burgers orientation relationship(BOR)with the grain on one side,and does not satisfy the BOR with the other.It is found that some O phase variants inside the cell HIPped at 980℃can only maintainα2-O OR withα2 owing to theα2→O phase transformation forming the O phase,while these O variants deviate from B2-O OR with B2 phase.