ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation (PEO) on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.: The results show that...ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation (PEO) on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.: The results show that adding an appropriate amount of yttrium ion can improve the growing rate of ceramic coating at different oxidation stages and decrease arc voltage. The thickness of ZrO2-Y2O3 coating is 16 μn thicker than that of ZrO2 coating and the maximum oxidation rate improves by 0.6 μm/min. In addition, the arc voltage decreases from 227 to 172 V. It can be seen that the rate of oxidation firstly increases to some extent and then decreases with the content of yttrium ion increasing. The growth rate reaches the maximum while the content of yttrium ion is 0.05 g-L-1The maximum thickness is 90 μm.Compared to ZrO2 coating, the micropores of ZrO2-Y2O3 coating are less and the ceramic layer is repeatedly deposited by ZrO2 and Y2O3 ceramic particles. Meanwhile, the binding force between coating and substrate is better and the coating is uniform and compact. The ceramic layer is mainly composed of c-Y0.15Zr0.85O1.93□0.07, m-ZrO2, α-Al2O3, ,γ-Al2O3 and Y2O3. It is indicated that ZrO2 has beert fully stabilized by yttrium ion through the formation of solid solution.展开更多
In the present study, the effects of mold temperature, superheat, mold thickness, and Mg_2Si amount on the fluidity of the Al-Mg_2Si as-cast in-situ composites were investigated using the mathematical models. Composit...In the present study, the effects of mold temperature, superheat, mold thickness, and Mg_2Si amount on the fluidity of the Al-Mg_2Si as-cast in-situ composites were investigated using the mathematical models. Composites with different amounts of Mg_2Si were fabricated, and the fluidity and microstructure of each were then analyzed. For this purpose, the experiments were designed using a central composite rotatable design, and the relationship between parameters and fluidity were developed using the response surface method. In addition, optical and scanning electron microscopes were used for microstructural observation. The ANOVA shows that the mathematical models can predict the fluidity accurately. The results show that by increasing the mold temperature from 25℃ to 200℃, superheat from 50℃ to 250℃, and thickness from 3 mm to 12 mm, the fluidity of the composites decreases, where the mold thickness is more effective than other factors. In addition, the higher amounts of Mg_2Si in the range from 15 wt.% to 25 wt.% lead to the lower fluidity of the composites. For example, when the mold temperature, superheat, and thickness are respectively 100℃, 150℃, and 7 mm, the fluidity length is changed in the range of 11.9 cm to 15.3 cm. By increasing the amount of Mg_2Si, the morphology of the primary Mg_2Si becomes irregular and the size of primary Mg_2Si is increased. Moreover, the change of solidification mode from skin to pasty mode is the most noticeable microstructural effect on the fluidity.展开更多
The halide-activated pack cementation method is utilized to codeposit aluminum and silicon on Mo substrate. Emphasis is placed on the microstructure and elevated-temperature oxidation resistance of coatings. The resul...The halide-activated pack cementation method is utilized to codeposit aluminum and silicon on Mo substrate. Emphasis is placed on the microstructure and elevated-temperature oxidation resistance of coatings. The results show that hexagonal Mo(Si, Al)2 as a main phase and a little amount of the lower disilicide Mo5Si3 was formed on Mo substrate through the halide-activated pack cementation method. The resultant Si-Al coating on Mo substrate exhibits excellent cyclic oxidation resistance. The excellent cyclic oxidation resistance of the coatings is attributed to the formation of alumina on the coatings during the oxidation.展开更多
Ti-Ni-Mo-Si composite coating was fabricated on mild steel by reactive braze coating process with Ti61. 9Ni24. 6Si4. 411409.1 ( wt. % ) powders as the raw materials. Microstr^cture of the coating was characterized b...Ti-Ni-Mo-Si composite coating was fabricated on mild steel by reactive braze coating process with Ti61. 9Ni24. 6Si4. 411409.1 ( wt. % ) powders as the raw materials. Microstr^cture of the coating was characterized by optical microscopy, scanning electron microscopy, X-ray diffraction and energy dispersive spectroscopy and micro-hardness tester. Results indicate that the Ti-Ni-Mo-Si composite coating is metallurgically bonded to the mild steel substrate and has high hardness. The microstructure of the coating consists of the reinforcement of Ti5 Si3 and Mo9 Ti4 particles and the matrix of eutectic NiTi2. Due to the poor wettability of NiTi2 liquid at low temperature, TisSi3 and Mo9 Ti4 do not uniformly distribute in the NiTi2 matrix.展开更多
基金Funded by the National Natural Science Foundation of China(No.51401155)the School Foundation(No.XAGDXJJ1012)The Open Fund of Shaanxi Key Laboratory of Photoelectric Functional Materials and Devices(No.ZSKJ201416)
文摘ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation (PEO) on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.: The results show that adding an appropriate amount of yttrium ion can improve the growing rate of ceramic coating at different oxidation stages and decrease arc voltage. The thickness of ZrO2-Y2O3 coating is 16 μn thicker than that of ZrO2 coating and the maximum oxidation rate improves by 0.6 μm/min. In addition, the arc voltage decreases from 227 to 172 V. It can be seen that the rate of oxidation firstly increases to some extent and then decreases with the content of yttrium ion increasing. The growth rate reaches the maximum while the content of yttrium ion is 0.05 g-L-1The maximum thickness is 90 μm.Compared to ZrO2 coating, the micropores of ZrO2-Y2O3 coating are less and the ceramic layer is repeatedly deposited by ZrO2 and Y2O3 ceramic particles. Meanwhile, the binding force between coating and substrate is better and the coating is uniform and compact. The ceramic layer is mainly composed of c-Y0.15Zr0.85O1.93□0.07, m-ZrO2, α-Al2O3, ,γ-Al2O3 and Y2O3. It is indicated that ZrO2 has beert fully stabilized by yttrium ion through the formation of solid solution.
文摘In the present study, the effects of mold temperature, superheat, mold thickness, and Mg_2Si amount on the fluidity of the Al-Mg_2Si as-cast in-situ composites were investigated using the mathematical models. Composites with different amounts of Mg_2Si were fabricated, and the fluidity and microstructure of each were then analyzed. For this purpose, the experiments were designed using a central composite rotatable design, and the relationship between parameters and fluidity were developed using the response surface method. In addition, optical and scanning electron microscopes were used for microstructural observation. The ANOVA shows that the mathematical models can predict the fluidity accurately. The results show that by increasing the mold temperature from 25℃ to 200℃, superheat from 50℃ to 250℃, and thickness from 3 mm to 12 mm, the fluidity of the composites decreases, where the mold thickness is more effective than other factors. In addition, the higher amounts of Mg_2Si in the range from 15 wt.% to 25 wt.% lead to the lower fluidity of the composites. For example, when the mold temperature, superheat, and thickness are respectively 100℃, 150℃, and 7 mm, the fluidity length is changed in the range of 11.9 cm to 15.3 cm. By increasing the amount of Mg_2Si, the morphology of the primary Mg_2Si becomes irregular and the size of primary Mg_2Si is increased. Moreover, the change of solidification mode from skin to pasty mode is the most noticeable microstructural effect on the fluidity.
文摘The halide-activated pack cementation method is utilized to codeposit aluminum and silicon on Mo substrate. Emphasis is placed on the microstructure and elevated-temperature oxidation resistance of coatings. The results show that hexagonal Mo(Si, Al)2 as a main phase and a little amount of the lower disilicide Mo5Si3 was formed on Mo substrate through the halide-activated pack cementation method. The resultant Si-Al coating on Mo substrate exhibits excellent cyclic oxidation resistance. The excellent cyclic oxidation resistance of the coatings is attributed to the formation of alumina on the coatings during the oxidation.
文摘Ti-Ni-Mo-Si composite coating was fabricated on mild steel by reactive braze coating process with Ti61. 9Ni24. 6Si4. 411409.1 ( wt. % ) powders as the raw materials. Microstr^cture of the coating was characterized by optical microscopy, scanning electron microscopy, X-ray diffraction and energy dispersive spectroscopy and micro-hardness tester. Results indicate that the Ti-Ni-Mo-Si composite coating is metallurgically bonded to the mild steel substrate and has high hardness. The microstructure of the coating consists of the reinforcement of Ti5 Si3 and Mo9 Ti4 particles and the matrix of eutectic NiTi2. Due to the poor wettability of NiTi2 liquid at low temperature, TisSi3 and Mo9 Ti4 do not uniformly distribute in the NiTi2 matrix.