Mechanism and Kinetics of Phase Transformation in Two-phase TiAl-based Alloys

The aged and quenched microstructures of both alloys, Ti-42at-%Al and Ti-45at -%Al,homogenized in the disordered single phase field. were investigated And the results show that the quinched microstructure is a supersaturated single phase of ordered 22. When the supersaturated phase is aged in the two phase range at 1273 and 1373 K, it will transform to a lamellar microstructure of γ+α2. with a discontinuous decomposition mechanism in Ti-42at-%Al alloy and a semicontinuous decomposition mechanism in T1-45at-%Al alloy. With the methods of quantitative metallograph examination and X-ray diffraction analysis. the relationship between the amount of γ, phase precipitation and the time of isothermal transformation is agreed

Crystal Nucleation and Growth of Al-based Alloys Produced by Electrolysis

The nucleation and growth of grains in a series of Al-based alloys produced by electrolysis are observed under SEM. The atomic Ti/AI ratios of the nuclei and the distribution of Ti at certain points are analyzed by point EDS. The particles in different atomic Ti/AI ratios might act as the nuclei of α-Al. At the early stage of growth, the spherical Ti-enriched regions might form around these particles within very limited temperature ranges in which the reactions such as the peritectic reactions etc occur. At the latter stage of growth, the dendrites freely develop in the radial orientations, and the concentration of Ti decreases linearly along the dendrite arm and becomes negligible in the region near the periphery of the dendrite. It is believed that the nucleation is closely related with the number and dispersion of primary spherical areas in the melts, and the segregation of Ti leads to the free growth of dendrite, which is necessary for the formation of equiaxial grains.

MICROSTRUCTURE AND TENSILE PROPERTIES OF Fe_3Al-BASED ALLOYS WITH VC AND TiC ADDITIONS

Microstructure and tensile properties of Fe3 Al-based alloys with the additions of TiC and VC particles have been investigated. Results show that the formation of TiC particles results in the refinement of the macrostructure of as-cast ingots. Although the addition of VC particles does not cause any significant change of the as-cast microstructure, the microstructure of the alloy after hot-working and recrystallization has been found to be refined. The formation of both VC and TiC particles results in the increase of yield strength, especially at the high temperature of 600°C.

Macro-microscopic morphology and phase analysis of TiAl-based alloys sheet fabricated by EB-PVD method

TiAl-based alloys sheet with thickness of 0.3-0.4 mm as well as dimension of 150 mm×100 mm was fabricated successfully by using electron beam-physical vapor deposition(EB-PVD) method. The microscopic morphology and phase composition of specimens in various states were analyzed by atomic force microscope(AFM), scanning electron microscope(SEM) and X-ray diffractometer(XRD), respectively. The results indicate that the as-deposited TiAl-based alloys sheet has good surface quality and is composed of γ, α2 and τ phase. There is natural delamination inside the sheet, of which the microstructure is columnar crystal, and the component shows a gradient change along the normal direction of substrate. After the vacuum hot pressing treatment and subsequent homogenization treatment, the columnar crystal transforms into the coarse fully lamellar microstructure, the delamination phenomenon and τ phase disappear, α2 phase decreases obviously, and the composition tends to uniformization.

TEM Specimen Preparation for Al-based Amorphous Alloys

Transmission electron microscopy （TEM） is usually used to identify the amorphicity. However, some artifacts may be introduced due to improper TEM foil preparation. In this paper, three Al-rich metallic glasses with and without a glass transition were selected for characterizing the effect of the electropolishing condition on the as-quenched structure during TEM specimen preparation. It is shown that the occurrence of the modulated bright-dark structure under TEM observation is closely sensitive to the electropolishing condition, which suggests us being careful about the possible artifacts induced by specimen preparation when examining amorphous alloys under TEM.

Relationship between the unique microstructures and behaviors of high-entropy alloys

High-entropy alloys(HEAs),which were introduced as a pioneering concept in 2004,have captured the keen interest of nu-merous researchers.Entropy,in this context,can be perceived as representing disorder and randomness.By contrast,elemental composi-tions within alloy systems occupy specific structural sites in space,a concept referred to as structure.In accordance with Shannon entropy,structure is analogous to information.Generally,the arrangement of atoms within a material,termed its structure,plays a pivotal role in dictating its properties.In addition to expanding the array of options for alloy composites,HEAs afford ample opportunities for diverse structural designs.The profound influence of distinct structural features on the exceptional behaviors of alloys is underscored by numer-ous examples.These features include remarkably high fracture strength with excellent ductility,antiballistic capability,exceptional radi-ation resistance,and corrosion resistance.In this paper,we delve into various unique material structures and properties while elucidating the intricate relationship between structure and performance.

The behavior of 3d electrons and defects in TiAl-based alloys containing V and Cu studied by positron annihilation

Information of defects and 3d electrons in transition metals (Ti,V,Cu) and TiAl-based alloys (Ti50Al50,Ti50Al48V2,Ti50Al48Cu2) can be extracted from the positron lifetime and coincidence Doppler broadening spectra. The results show that the 3d electron signals for the transition metals Ti,V and Cu increase with the number of 3d electrons. The 3d electron signal and the electron density for binary TiAl alloy are relatively low due to the (Ti)3d-(Al)3p interactions. The addition of V and Cu atoms to TiAl alloy leads to the increase in the electron densities in bulk and the defects on grain boundaries simultaneously,as well as the enhancement of the 3d electron signal. The 3d electron signal in the spectrum of Ti50Al48Cu2 alloy is higher than that of Ti50Al48V2 alloy.

Microstructure and damping properties of LPSO phase dominant Mg-Ni-Y and Mg-Zn-Ni-Y alloys

This work studied the microstructure,mechanical properties and damping properties of Mg_(95.34)Ni_(2)Y_(2.66) and Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloys systematically.The difference in the evolution of the long-period stacked ordered(LPSO)phase in the two alloys during heat treatment was the focus.The morphology of the as-cast Mg_(95.34)Ni_(2)Y_(2.66)presented a disordered network.After heat treatment at 773 K for 2 hours,the eutectic phase was integrated into the matrix,and the LPSO phase maintained the 18R structure.As Zn partially replaced Ni,the crystal grains became rounded in the cast alloy,and lamellar LPSO phases and more solid solution atoms were contained in the matrix after heat treatment of the Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloy.Both Zn and the heat treatment had a significant effect on damping.Obvious dislocation internal friction peaks and grain boundary internal friction peaks were found after temperature-dependent damping of the Mg_(95.34)Ni_(2)Y_(2.66)and Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloys.After heat treatment,the dislocation peak was significantly increased,especially in the alloy Mg_(95.34)Ni_(2)Y_(2).66.The annealed Mg_(95.34)Ni_(2)Y_(2.66)alloy with a rod-shaped LPSO phase exhibited a good damping performance of 0.14 atε=10^(−3),which was due to the difference between the second phase and solid solution atom content.These factors also affected the dynamic modulus of the alloy.The results of this study will help in further development of high-damping magnesium alloys.

EFFECTS OF Ca ADDITIONON TiAl-BASED ALLOYS

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Prediction of the thermal conductivity of Mg–Al–La alloys by CALPHAD method

Mg-Al alloys have excellent strength and ductility but relatively low thermal conductivity due to Al addition.The accurate prediction of thermal conductivity is a prerequisite for designing Mg-Al alloys with high thermal conductivity.Thus,databases for predicting temperature-and composition-dependent thermal conductivities must be established.In this study,Mg-Al-La alloys with different contents of Al2La,Al3La,and Al11La3phases and solid solubility of Al in the α-Mg phase were designed.The influence of the second phase(s) and Al solid solubility on thermal conductivity was investigated.Experimental results revealed a second phase transformation from Al_(2)La to Al_(3)La and further to Al_(11)La_(3)with the increasing Al content at a constant La amount.The degree of the negative effect of the second phase(s) on thermal diffusivity followed the sequence of Al2La>Al3La>Al_(11)La_(3).Compared with the second phase,an increase in the solid solubility of Al in α-Mg remarkably reduced the thermal conductivity.On the basis of the experimental data,a database of the reciprocal thermal diffusivity of the Mg-Al-La system was established by calculation of the phase diagram (CALPHAD)method.With a standard error of±1.2 W/(m·K),the predicted results were in good agreement with the experimental data.The established database can be used to design Mg-Al alloys with high thermal conductivity and provide valuable guidance for expanding their application prospects.

Microstructure and thermal properties of dissimilar M300–CuCr1Zr alloys by multi-material laser-based powder bed fusion

Multi-material laser-based powder bed fusion (PBF-LB) allows manufacturing of parts with 3-dimensional gradient and additional functionality in a single step. This research focuses on the combination of thermally-conductive CuCr1Zr with hard M300 tool steel.Two interface configurations of M300 on CuCr1Zr and CuCr1Zr on M300 were investigated. Ultra-fine grains form at the interface due to the low mutual solubility of Cu and steel. The material mixing zone size is dependent on the configurations and tunable in the range of0.1–0.3 mm by introducing a separate set of parameters for the interface layers. Microcracks and pores mainly occur in the transition zone.Regardless of these defects, the thermal diffusivity of bimetallic parts with 50vol% of CuCr1Zr significantly increases by 70%–150%compared to pure M300. The thermal diffusivity of CuCr1Zr and the hardness of M300 steel can be enhanced simultaneously by applying the aging heat treatment.

New insights on the high-corrosion resistance of UHP Mg-Ge alloys tested in a simulated physiological environment

UHP Mg-Ge alloys was recently found to provide excellent corrosion resistance.This paper provides new insights on the mechanism of improved corrosion resistance of UHP Mg-Ge alloys in Hanks’solution.The studied UHP Mg-0.5Ge and UHP Mg-1Ge alloys showed superior corrosion resistance compared to UHP Mg and WE43,with the Mg-1Ge exhibiting the best corrosion performance.The exceptional corrosion resistance of the UHP alloy is attributed to(i)Mg_(2)Ge’s ability to suppress cathodic kinetics,(ii)Ge’s capability to accelerate the formation of a highly passive layer,and the(iii)low amounts of corrosion-accelerating impurities.

Investigation of Portevin–Le Chatelier Band Strain and Elastic Shrinkage in Al-Based Alloys Associated with Mg Contents

The Portevin–Le Chatelier（PLC） effect in Al–2.30wt%Mg, Al–4.57wt%Mg and Al–6.91wt%Mg alloys has been investigated at various applied strain rates at room temperature in this study. Three-dimensional digital image correlation（3D-DIC） technique was applied to obtaining the further insight into the spatiotemporal characteristics, in particular the influence of Mg content on deformation behaviors. Mg content has a pronounced effect on serration characteristics, including the serration type and amplitude; Mg content tends to weaken the spatial correlation of the propagative bands. Additionally, the serration amplitude linearly increases with the maximum PLC band strain; high Mg content generates a higher PLC band strain at a given serration amplitude compared with low Mg content. Mg content is found to be effective to enhance the serration amplitude, the maximum PLC band strain and also the amount of elastic shrinkage outside PLC bands.

Structure and electrochemical hydrogen storage behaviors of Mg-Ce-Ni-Al-based alloys prepared by mechanical milling

The influences of milling time and Ce content on the electrochemical property and micro structure of asmilled Mg1-xCexNi0.9Al0.1(x=0,0.02,0.04,0.06,0.08)+50 wt%Ni alloys were investigated systematically.The as-milled alloys have an outstanding activation property.The cycle stability conspicuously grows up with milling time and Ce proportion increasing.The capacity retention rate at 100 th cycle of x=0.02 alloy augments from 47% to 63% when prolonging milling time from 5 to 30 h and it grows from55% to 82% for the 30 h milled alloy with Ce content growing from 0 to 0.08.The discharge capacity of x=0.02 alloy grows up invariably with milling time prolonging,while that of the 30 h milled alloys has the maximal value of 578.4 mAh/g with Ce content increasing.Moreover,the electrochemical kinetic properties of alloys significantly improve with milling duration extending,while they have the maximal values with Ce proportion varying.

Review on laser directed energy deposited aluminum alloys

Lightweight aluminum(Al)alloys have been widely used in frontier fields like aerospace and automotive industries,which attracts great interest in additive manufacturing(AM)to process high-value Al parts.As a mainstream AM technique,laser-directed energy deposition(LDED)shows good scalability to meet the requirements for large-format component manufacturing and repair.However,LDED Al alloys are highly challenging due to their inherent poor printability(e.g.low laser absorption,high oxidation sensitivity and cracking tendency).To further promote the development of LDED high-performance Al alloys,this review offers a deep understanding of the challenges and strategies to improve printability in LDED Al alloys.The porosity,cracking,distortion,inclusions,element evaporation and resultant inferior mechanical properties(worse than laser powder bed fusion)are the key challenges in LDED Al alloys.Processing parameter optimizations,in-situ alloy design,reinforcing particle addition and field assistance are the efficient approaches to improving the printability and performance of LDED Al alloys.The underlying correlations between processes,alloy innovation,characteristic microstructures,and achievable performances in LDED Al alloys are discussed.The benchmark mechanical properties and primary strengthening mechanism of LDED Al alloys are summarized.This review aims to provide a critical and in-depth evaluation of current progress in LDED Al alloys.Future opportunities and perspectives in LDED high-performance Al alloys are also outlined.

Modeling antiphase boundary energies of Ni_(3)Al-based alloys using automated density functional theory and machine learning

Antiphase boundaries(APBs)are planar defects that play a critical role in strengthening Ni-based superalloys,and their sensitivity to alloy composition offers a flexible tuning parameter for alloy design.Here,we report a computational workflow to enable the development of sufficient data to train machine-learning(ML)models to automate the study of the effect of composition on the(111)APB energy in Ni_(3)Al-based alloys.We employ ML to leverage this wealth of data and identify several physical properties that are used to build predictive models for the APB energy that achieve a cross-validation error of 0.033 J m^(−2).We demonstrate the transferability of these models by predicting APB energies in commercial superalloys.Moreover,our use of physically motivated features such as the ordering energy and stoichiometry-based features opens the way to using existing materials properties databases to guide superalloy design strategies to maximize the APB energy.

Structure and Electrochemical Hydrogen Storage Properties of as-Milled Mg-Ce-Ni-Al-Based Alloys

At room temperature,crystalline Mg-based alloys,including Mg2 Ni,MgNi,REMg12 and La2 Mg17,have been proved with weak electrochemical hydrogen storage performances.For improving their electrochemical property,the Mg is partially substituted by Ce in Mg-Ni-based alloys and the surface modification treatment is performed by mechanical coating Ni.Mechanical milling is utilized to synthesize the amorphous and nanocrystalline Mg1-xCexNi0.9Al0.1(x=0,0.02,0.04,0.06,0.08)+50 wt%Ni hydrogen storage alloys.The effects made by Ce substitution and mechanical milling on the electrochemical hydrogen storage property and structure have been analyzed.It shows that the as-milled alloys electrochemically absorb and desorb hydrogen well at room temperature.The as-milled alloys,without any activation,can reach their maximal discharge capacities during first cycling.The maximal value of the 30-h-milled alloy depending on Ce content is 578.4 mAh/g,while that of the x=0.08 alloy always grows when prolonging milling duration.The maximal discharge capacity augments from337.4 to 521.2 mAh/g when milling duration grows from 5 to 30 h.The cycle stability grows with increasing Ce content and milling duration.Concretely,the S100 value augments from 55 to 82%for the alloy milled for 30 h with Ce content rising from 0 to 0.08 and from 66 to 82%when milling the x=0.08 alloy mechanically from 5 to 30 h.The alloys’electrochemical dynamics parameters were measured as well which have maximum values depending on Ce content and keep growing up with milling duration extending.

Effect of hafnium and molybdenum addition on inclusion characteristics in Co-based dual-phase high-entropy alloys

Specific grades of high-entropy alloys(HEAs)can provide opportunities for optimizing properties toward high-temperature applications.In this work,the Co-based HEA with a chemical composition of Co_(47.5)Cr_(30)Fe_(7.5)Mn_(7.5)Ni_(7.5)(at%)was chosen.The refractory metallic elements hafnium(Hf)and molybdenum(Mo)were added in small amounts(1.5at%)because of their well-known positive effects on high-temperature properties.Inclusion characteristics were comprehensively explored by using a two-dimensional cross-sectional method and extracted by using a three-dimensional electrolytic extraction method.The results revealed that the addition of Hf can reduce Al_(2)O_(3)inclusions and lead to the formation of more stable Hf-rich inclusions as the main phase.Mo addition cannot influence the inclusion type but could influence the inclusion characteristics by affecting the physical parameters of the HEA melt.The calculated coagulation coefficient and collision rate of Al_(2)O_(3)inclusions were higher than those of HfO_(2)inclusions,but the inclusion amount played a larger role in the agglomeration behavior of HfO_(2)and Al_(2)O_(3)inclusions.The impurity level and active elements in HEAs were the crucial factors affecting inclusion formation.

Effect of niobium content on irradiation microstructure and hardening in FeCrAl-based alloys

Iron-chromium-aluminum(FeCrAl)alloys with different content of niobium(Nb)—0,0.4 wt%,0.8 wt%,and 1.2 wt%—were designed and prepared.All samples were then irradiated with 2.4 MeV Fe^(2+)ion to the dose of 1 and 15 displacements per atom(dpa)at 400℃.The formations of dislocation loops induced by self-ion irradiation in these alloys were investigated by transmission electron microscopy(TEM).Nano-indentation tests were used to assess the hardness and irradiation hardening of samples.For the samples before irradiation,the(Fe,Cr)_(2)(Nb,Mo)Laves phases density and the nano-indentation hardness increased with increasing Nb content of the samples.After irradiation to 1 and 15 dpa,both of a/2<111>and a<100>dislocation loops were produced but no voids orα’phase were found in all samples.With increasing Nb content of the samples,the size of dislocation loops increased first and then decreased,while the total volume number density decreased and then increased.The fraction of a<100>dislocation loops increased first and then decreased with increasing Nb content,and increased with increasing irradiation dose.Dislocation networks and the amorphization of the Laves phases were observed in the samples with irradiation dose of 15 dpa.Irradiation hardening of Nb free samples was two to four times that of Nb containing samples,and the irradiation hardening increased with increasing Nb content of Nb containing samples.The experimental results indicate that the increase of Nb content in Fe Cr Al alloys can increase the density of Laves phases,leading to the decrease of Mo content and increase of Cr content in the matrix.The competition between the two types of solutes affects the nucleation and growth of the dislocation loops.

Microstructure and mechanical properties stability of pre-hardening treatment in Al-Cu alloys for pre-hardening forming process

The stability of the microstructure and mechanical properties of the pre-hardened sheets during the pre-hardening forming(PHF)process directly determines the quality of the formed components.The microstructure stability of the pre-hardened sheets was in-vestigated by differential scanning calorimetry(DSC),transmission electron microscopy(TEM),and small angle X-ray scattering(SAXS),while the mechanical properties and formability were analyzed through uniaxial tensile tests and formability tests.The results in-dicate that the mechanical properties of the pre-hardened alloys exhibited negligible changes after experiencing 1-month natural aging(NA).The deviations of ultimate tensile strength(UTS),yield strength(YS),and sheet formability(Erichsen value)are all less than 2%.Also,after different NA time(from 48 h to 1 month)is applied to alloys before pre-hardening treatment,the pre-hardened alloys possess stable microstructure and mechanical properties as well.Interestingly,with the extension of NA time before pre-hardening treatment from 48 h to 1 month,the contribution of NA to the pre-hardening treatment is limited.Only a yield strength increment of 20 MPa is achieved,with no loss in elongation.The limited enhancement is mainly attributed to the fact that only a limited number of clusters are transformed into Guinier-Preston(GP)zones at the early stage of pre-hardening treatment,and the formation ofθ''phase inhibits the nucleation and growth of GP zones as the precipitated phase evolves.