Microstructure and strength of brazed joints of TiB_2 cermet to TiAl-based alloys

In this study, TiB 2 cermet and TiAl based alloy are vacuum brazed successfully by using Ag Cu Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al) 2 and Ag based solid solution (Ag(s.s)), are present in the brazing seam, and the interface structure of the brazed joint is TiB 2/TiB 2+ Ag(s.s) /Ag(s.s)+Ti(Cu, Al) 2/Ti(Cu, Al) 2/TiAl. The experimental results show that the shear strength of the brazed TiB 2/TiAl joints decreases as the brazing time increases at a definite brazing temperature. When the joint is brazed at 1 223 K for 5 min , a joint strength up to 173 MPa is achieved.

Laser powder bed fusion of a Ni3Al-based intermetallic alloy with tailored microstructure and superior mechanical performance

Ni3Al-based alloys are excellent candidates for the structural materials used for turbine engines due to their excellent high-temperature properties.This study aims at laser powder bed fusion and post-hot isostatic pressing(HIP)treatment of Ni3Al-based IC^(-2)21 M alloy with a highγ0 volume fraction.The as-built samples exhibits unavoidable solidification cracking and ductility dip cracking,and the laser parameter optimization can reduce the crack density to 1.34 mm/mm^(2).Transmission electron microscope(TEM)analysis reveals ultra-fine nanoscaleγ0 phases in the as-built samples due to the high cooling rate during rapid solidification.After HIP treatment,a fully dense structure without cracking defects is achieved,which exhibits an equiaxed structure with grain size~120-180μm and irregularly shapedγ0 precipitates~1-3μm with a prominently high fraction of 86%.The room-temperature tensile test of as-built samples shows a high ultimate tensile strength(σUTS)of 1039.7 MPa and low fracture elongation of 6.4%.After HIP treatment,a significant improvement in ductility(15.7%)and a slight loss of strength(σUTS of 831.7 MPa)are obtained by eliminating the crack defects.Both the as-built and HIP samples exhibit retained highσUTS values of 589.8 MPa and 786.2 MPa,respectively,at 900C.The HIP samples exhibita slight decrease in ductility to~12.9%,indicating excellent high-temperature mechanical performance.Moreover,the abnormal increase in strength and decrease in ductility suggest the critical role of a highγ0 fraction in cracking formation.The intrinsic heat treatment during repeating thermal cycles can induce brittleness and trigger cracking initiation in the heat-affected zone with notable deteriorating ductility.The results indicate that the combination of LPBF and HIP can effectively reduce the crack density and enhance the mechanical properties of Ni_(3)Al-based alloy,making it a promising material for high-temperature applications.

A review of Al-based material dopants for high-performance solid state lithium metal batteries

As the world transitions to green energy, there is a growing focus among many researchers on the requirement for high-efficient and safe batteries. Solid-state lithium metal batteries(SSLMBs) have emerged as a promising alternative to traditional liquid lithium-ion batteries(LIBs), offering higher energy density, enhanced safety, and longer lifespan. The rise of SSLMBs has brought about a transformation in energy storage, with aluminum(Al)-based material dopants playing a crucial role in advancing the next generation of batteries. The review highlights the significance of Al-based material dopants in SSLMBs applications, particularly its contributions to solid-state electrolytes(SSEs), cathodes, anodes,and other components of SSLMBs. Some studies have also shown that Al-based material dopants effectively enhance SSE ion conductivity, stabilize electrode and SSE interfaces, and suppress lithium dendrite growth, thereby enhancing the electrochemical performance of SSLMBs. Despite the above mentioned progresses, there are still problems and challenges need to be addressed. The review offers a comprehensive insight into the important role of Al in SSLMBs and addresses some of the issues related to its applications, endowing valuable support for the practical implementation of SSLMBs.

Brazeability evaluation of Ti-Zr-Cu-Ni-Co-Mo filler for vacuum brazing TiAl-based alloy

Ti-47Al-2Nb-2Cr-0.15B(mole fraction,%)alloy was vacuum brazed with amorphous and crystalline Ti.25Zr-12.5Cu-12.5Ni-3.0Co-2.0Mo(mass fraction,%)filler alloys,and the melting,spreading and gap filling behaviors of the amorphous and crystalline filler alloys as well as the joints brazed with them were investigated in details.Results showed that the amorphous filler alloy possessed narrower melting temperature interval,lower liquidus temperature and melting active energy compared with the crystalline filler alloy,and it also exhibited better brazeability on the surface of the Ti.47Al.2Nb.2Cr.0.15B alloy.The TiAl joints brazed with crystalline and amorphous filler alloys were composed of two interfacial reaction layers and a central brazed layer.Under the same conditions,the tensile strength of the joint brazed with the amorphous filler alloy was always higher than that with the crystalline filler alloy.The maxmium tensile strength of the joint brazed at 1273 K with the amorphous filler alloy reached 254 MPa.

Correlation between pre-peak in structure factor and physical properties in Al-based amorphous alloys

To study the influence of Fe addition on the Al-based amorphous alloys,the structure and properties of Al84Ni10La6 and Al84Ni9Fe1La6 alloys were investigated through various techniques.The results show that 1% Fe（molar fraction） addition increases the area of the pre-peak in the structure factor and decreases the thermal expansion coefficient difference between the crystalline and amorphous states.1% Fe addition also improves the glass forming ability（GFA）,micro-hardness,fracture toughness,electric resistivity,absolute diamagnetism and corrosion resistance of Al-Ni-La alloys,which is related to the changes of medium-range order and quench-in free volume caused by 1% Fe addition.

TEM Specimen Preparation for Al-based Amorphous Alloys

Transmission electron microscopy （TEM） is usually used to identify the amorphicity. However, some artifacts may be introduced due to improper TEM foil preparation. In this paper, three Al-rich metallic glasses with and without a glass transition were selected for characterizing the effect of the electropolishing condition on the as-quenched structure during TEM specimen preparation. It is shown that the occurrence of the modulated bright-dark structure under TEM observation is closely sensitive to the electropolishing condition, which suggests us being careful about the possible artifacts induced by specimen preparation when examining amorphous alloys under TEM.

Hot corrosion of modified Ti_3Al-based alloy coated with thin Na_2SO_4 film at 910 and 950℃ in air

The hot corrosion behaviour of a modified Ti3Al-based alloy under thin Na2SO4deposit film was investigated at910and950°C in air.The corrosion product was identified by XRD and its morphologies on the surface and cross-section were observed bySEM.The alloy suffered from considerable hot corrosion attack.The mass gain versus time curves obtained by TGA exhibited tworegions of different kinetics.The whole corroded layer consisted of loose and porous mixture oxides of TiO2,Nb2O5and Al2O3.Numerous small nodules of corrosion product were observed.An illustrative schematic was established to describe the formationprocess of such nodules.It seemed that the refractory oxides played a significantly important role in determining the development ofhot corrosion attack.

Evolution of V-containing phases during preparation of Al-based Al−V master alloys

Al-based Al−V master alloys were prepared by both the stepwise heating melting experiment and stepwise melting cooling experiment with rapid solidification to investigate the transformation of V-containing phases which gave different effects on microstructures and properties of commercial Al alloys and Ti alloys,as both melting and solidification processes affect the evolution of V-containing phases largely.The results showed that the raw Al−50wt.%V alloy consisted of needle-like Al_(3)V phase and Al8V5 phase(matrix),while petal-like Al_(3)V,needle-like Al_(7)V and plate-like Al_(10)V phase were present in the Al−V master alloys.The metastable Al_(7)V phase was evolved from Al_(3)V phase and then evolved into Al_(10)V phase during melting process.The number of Al_(10)V phase increased with the decrease of temperature in the range of 800−1000℃.Petal-like Al_(3)V phases could be transformed from Al_(8)V_(5) phase,pre-precipitated from Al−V molten liquid during melting process and precipitated directly during rapid solidification,respectively.

Rare Earth Application in Sealing Anodized Al-Based Metal Matrix Composites

A new method for corrosion protection of Al-based metal matrix composites (MMC) was developed using two-step process, which involves anodizing in H2SO4 solution and sealing in rare earth solution. Corrosion resistance of the treated surface was evaluated with polarization curves. The results showed that the effect of the protection using rare earth sealing is equivalent to that using chromate sealing for Al6061/SiCp. The rare earth metal salt can be an alternative to the toxic chromate for sealing anodized Al MMC.

Brazing of directionally solidified TiAl-based alloy with Ti-Zr-Ni-Cu filler metal

Brazing of directionally solidified TiAl-based alloy with Ti-Zr-Ni-Cu filler metal was investigated.For brazing,according to the experiments,the relationship between brazing parameters and the joints strength was analyzed and the optimum brazing parameters were obtained.The maximum shear strength is 248 MPa for the joint brazed at 1050 ℃ for 10 min,and the interface structure is TiAl/the diffusion layer of base metal and the filler metal+Ti3Al/the residual filler metal+Ti3Al/the diffusion layer of base metal and the filler metal+Ti3Al/TiAl.

Performance and microstructure of Al-based grinding wheel

Diamond grinding wheel were prepared with Al-based bonding agent.The microstructure of Al-based diamond grinding wheel was observed by SEM.The fracture morphology,interface between bonding agent and diamond,and the elemental distribution in bonding agent were studied.The results showed that there were some Al-based agents retained on the diamond surface.Ti,Ni formed intermetallurgy phase with Al in the agent and reduced the plasticity of bonding agent.The service life of this Al-based diamond grinding wheel is proved by the grinding experiments to be three times as long as that of resin-bonded grinding wheel.

EFFECT OF ELONGATED GRAIN STRUCTURE ON THEMECHANICAL PROPERTIES OF AN Fe_3Al-BASEDALLOY

The effect of hot-rolling processing on microstructure as well as the relationship between the elongated grain structure and tensile properties are investigated. The results indicate that the elongated grain structure influences the tensile properties and creep rupture life of Fe3Al alloy significantly. For the better strength and ductility at RT,a thinner elongated grain structure is desirable. When the elongated grain size is increased, the tensile properties will be decreased. On the other hand, the creeP rupture life at 600℃ is increased with the increase of elongated grain size.

The Kinetics of Hydrogen Diffusion in Ti_3Al-Based Alloy

The Proccss of gascous hydrogcn charging into a Ti_3Al- based alloy in the temperature range of 500-650℃isinvcstigatcd. The rcsnlls snoxvc that in rclatiollshil, between the average hydrogen concentration at constant tempreature and charging time reveals a parabolie rate law Applying the theory of lattice constant tcnlpcralurc and hrgillg tin rcvcals a parabolic riltc laiv. Applyillg tbcthcoly oftatticc dillbsio to allalyzc the hydrogcll diethesioll they andthat cncrgy of hydrogcn diffusion is 90.40 kJ/mol. and the equilibrium hydrogen content in the alloy depends on the temperature of the gaseous hydrogen charging process

Al-based Assistants

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Effect of brazing temperature on microstructure and tensile strength ofγ-TiAl joint vacuum brazed with micro-nano Ti−Cu−Ni−Nb−Al−Hf filler

A novel micro-nano Ti−10Cu−10Ni−8Al−8Nb−4Zr−1.5Hf filler was used to vacuum braze Ti−47Al−2Nb−2Cr−0.15B alloy at 1160−1220℃ for 30 min.The interfacial microstructure and formation mechanism of TiAl joints and the relationships among brazing temperature,interfacial microstructure and joint strength were emphatically investigated.Results show that the TiAl joints brazed at 1160 and 1180℃ possess three interfacial layers and mainly consist of α_(2)-Ti_(3)Al,τ_(3)-Al_(3)NiTi_(2) and Ti_(2)Ni,but the brazing seams are no longer layered and Ti_(2)Ni is completely replaced by the uniformly distributed τ_(3)-Al_(3)NiTi_(2) at 1200 and 1220℃ due to the destruction of α_(2)-Ti_(3)Al barrier layer.This transformation at 1200℃ obviously improves the tensile strength of the joint and obtains a maximum of 343 MPa.Notably,the outward diffusion of Al atoms from the dissolution of TiAl substrate dominates the microstructure evolution and tensile strength of the TiAl joint at different brazing temperatures.

PERFORMANCE OF BRAZED DIAMOND CUP-TYPE WHEELS WITH DEFINED GRAIN PATTERN IN GRINDING CEMENTED CARBIDE

A new cup-type grinding wheel of the brazed monolayer diamond is developed with a defined grain pattern on the wheel surface. Grinding performance of the brazed wheel in the surface grinding of cemented carbide is studied. Experimental results show that when continuous dry grinding is employed, grits of the brazed diamond grinding wheel fail mainly in attritious wear and fracture modes and no pull-out ones are found in conventional electroplated and sintered diamond wheels. It indicates the strong retention of brazing alloy to diamond grits and the longer service life of the wheel. In addition, the ground surface has good roughness. The theoretical surface roughness agrees well with experimental results.

BONDING INTERFACE AND WEAR BEHAVIOR OF CBN GRAINS BRAZED USING NANO-TiC POWDER MODIFIED FILLER

A new kind of composite fillers,composed of Ag-Cu-Ti alloy and nano-TiC powders,is utilized to braze cubic boron nitride （CBN） grains and tool substrate. The bonding system,including the interfacial microstructure and reactive products between CBN grains and filler layer,is observed by optical microscope and scanning electron microscope （SEM）. Resistant-to-wear experiments of the brazed grains are performed. Results show that the nano-TiC powders evenly distribute in the filler layer so that the resultants grow compactly and uniformly on the surface of CBN grain. This indicates that the chemical bond is established between CBN grains and nano-TiC modified filler. Accordingly,the bonding strength of the grains is ensured. The CBN grains are worn smoothly without grain pull-out.

Microstructure and properties of Cu/Al joints brazed with Zn-Al filler metals

The mechanical properties and microstructural distribution of the Cu/A1 brazing joints formed by torch-brazing with different Zn-A1 filler metals were investigated. The microstructure of the Zn-A1 alloys was studied by optical microscopy and scanning electron microscopy, and the phase constitution of the Cu/A1 joints was analyzed by energy dispersion spectrometry. The results show that the spreading area of the Zn-A1 filler metals on the Cu and A1 substrates increases as the A1 content increases. The mechanical results indicate that the shear strength reaches a peak value of 88 MPa when A1 and Cu are brazed with Zn-15AI filler metal. Microhardness levels from HV122 to HV515 were produced in the three brazing seam regions corresponding to various microstructure features. The Zn- and Al-rich phases exist in the middle brazing seam regions. However, two interface layers, CuZn3 and A12Cu are formed on the Cu side when the A1 content in the filler metals is 2% and more than 15%, respectively. The relationship between intermetallic compounds on Cu side and Zn-xA1 filler metals was investigated.

铜和陶瓷低温钎焊接头研究

通过在陶瓷表面镀铜将陶瓷表面金属化,然后在温度227℃、压强0.04MPa、保温2min条件下,使用Sn99Ag0.3Cu0.7焊锡膏将镀铜陶瓷与铜进行钎焊,并通过光学显微镜、扫描电镜对钎焊接头进行观察分析。试验结果表明:铜合金和陶瓷在低温下钎焊能够形成金属化合物层,实现有效焊接,钎焊接头强度可达13.2MPa。

Sawing Performance Comparison of Brazed and Sintered Diamond Wires

Great attention has been paid on fabricating diamond wire by using the brazing diamond because of its strong chemical bonding strength and controllability of grits distribution. Although several serving performances of brazed diamond wire have been reported, seldom do these studies refer to its process characteristics. Sawing performances of a brazed diamond wire are investigated and compared with those of a sintered diamond wire on a wire saw machine. The surface topographies of beads selected from the two wires are micro observed before sawing. The sawing tests are carried out in constant feed rate feeding（CFF） and constant normal force feeding（CNFF）. In CFF test, sawing force, power, and the cut depths of positions on contact curve are measured. Then, coupled with the observations of beads topographies, sawing force and its ratio, relations of power against material removal rate, and contact curve linearity are compared and discussed. In CNFF test, the sawing rates of the two wires are investigated. The results indicate that the brazed wire performs with lower sawing force（less 16% of tangential force and 28% of normal force）, more energy efficiency（nearly one-fifth of sawing power is saved）, at a higher sawing rate （the rate is doubled） and with better contact curve linearity as compared with the sintered wire. This proposed research experimentally evaluates the sawing performances of brazed diamond wire from the aspect of process parameters, which can provide a basis for popularizing the brazed diamond wire.