The formation of Al2O3 inclusions in liquid iron has been investigated in a resistance heated tube furnace to obtain deoxidation and reoxidation related data. The formation of inclusions during the early stages of deo...The formation of Al2O3 inclusions in liquid iron has been investigated in a resistance heated tube furnace to obtain deoxidation and reoxidation related data. The formation of inclusions during the early stages of deoxidation was simulated by bringing a piece of AI in contact for a short time with liquid Fe containing different dissolved oxygen levels. Reoxidation was studied by exposing AI containing Fe melts to a CO/CO2 atmosphere, Through modeling, an estimate of the local and time-dependent growth conditions for the inclusions can be made and linked to the inclusion characteristics.展开更多
The wetting behavior between liquid aluminium and substrates made from industrial Al2O3 and SiC based ceramic foam filters （CFF） was investigated. The same CFF filters were also tested in plant scale filtration expe...The wetting behavior between liquid aluminium and substrates made from industrial Al2O3 and SiC based ceramic foam filters （CFF） was investigated. The same CFF filters were also tested in plant scale filtration experiments. The wetting experiment results show that the SiC based filter material is better wetted by liquid aluminium than the Al2O3 based filter material. This indicates that the improved wetting of aluminium on a filter material is an advantage for molten metal to infiltrate the filter during priming. Also, better wetting of Al-filter might increase the removal efficiency of inclusions during filtration due to better contact between filter and metal. Non-wetted inclusions are easier to be removed.展开更多
A phase diagram was drawn through thermodynamic calculation to understand the equilibrium conditions of 2MgO · SiO2 , MgO · Al2O3 , 3Al2O3 · 2SIO2, and 2MgO·2Al2O3 · 5SiO2 formation in Mg-AI-S...A phase diagram was drawn through thermodynamic calculation to understand the equilibrium conditions of 2MgO · SiO2 , MgO · Al2O3 , 3Al2O3 · 2SIO2, and 2MgO·2Al2O3 · 5SiO2 formation in Mg-AI-Si-O system of 430 stainless steel melts at 1873 K. Further, the thermodynamic formation and transformation conditions of MgO · Al2O3 inclusion were discussed. The following results are obtained when ws, =0.26% and wo = 1.0 × 10^-5 in molten steel. The uniphase cordierite inclusion is difficult to exist stably; MgO· At203 inclusion cannot he formed in case of wAl being less than 1× 10^- 6 ; 3Al2O3 · 2SiO2 would change to MgO· Al2O3 and 2MgO · SiO2 in turn with increasing the Mg content when wAl is above 1.7× 10^- 6 ; with the formation of MgO · Al2O3 inclusion, A1 content increases with increasing Mg content when wMg is over 1. 7 × 10^- 9. For equilibrium condition and calculated steel composition, 2MgO·SiO2 inclusion would be formed ultimately and MgO · Al2O3 is almost inexistent.展开更多
Because CaSi core wire was not fed in external refining process for 26CrMo4S/2 steel making, it was found that the molar ratio of calcium versus alumina was very low and subsequently resulted in generation of much mor...Because CaSi core wire was not fed in external refining process for 26CrMo4S/2 steel making, it was found that the molar ratio of calcium versus alumina was very low and subsequently resulted in generation of much more non-metallic inclusions. Hence, it was reasonable to sugguest feeding appropriate amount of Ca core wire. Before the performance, the thermodynamic calculation had been carried out to obtain the theoretical amount of Ca wire to be fed. According to the practical data from steel plant and the thermodynamic data, it was calculated that only when 5 2/34.97 10 [%Al]T-≥×4 2/31.38 10 [%Al] [%Ca]T T-×≥≥in molten steel the Al2O3 inclusions could be properly modified.展开更多
文摘The formation of Al2O3 inclusions in liquid iron has been investigated in a resistance heated tube furnace to obtain deoxidation and reoxidation related data. The formation of inclusions during the early stages of deoxidation was simulated by bringing a piece of AI in contact for a short time with liquid Fe containing different dissolved oxygen levels. Reoxidation was studied by exposing AI containing Fe melts to a CO/CO2 atmosphere, Through modeling, an estimate of the local and time-dependent growth conditions for the inclusions can be made and linked to the inclusion characteristics.
基金the Research Council of Norway (RCN) funded BIP Project No. 179947/I40 and BIA Project No. 219940/O30the partners: Alcoa Norway ANS, SAPA Heat Transfer AB, Hydro Aluminium AS, SINTEF MK Trondheim, and NTNUFunding by the industrial partners and RCN
文摘The wetting behavior between liquid aluminium and substrates made from industrial Al2O3 and SiC based ceramic foam filters （CFF） was investigated. The same CFF filters were also tested in plant scale filtration experiments. The wetting experiment results show that the SiC based filter material is better wetted by liquid aluminium than the Al2O3 based filter material. This indicates that the improved wetting of aluminium on a filter material is an advantage for molten metal to infiltrate the filter during priming. Also, better wetting of Al-filter might increase the removal efficiency of inclusions during filtration due to better contact between filter and metal. Non-wetted inclusions are easier to be removed.
基金Item Sponsored by National Natural Science Foundation of China (50704010)
文摘A phase diagram was drawn through thermodynamic calculation to understand the equilibrium conditions of 2MgO · SiO2 , MgO · Al2O3 , 3Al2O3 · 2SIO2, and 2MgO·2Al2O3 · 5SiO2 formation in Mg-AI-Si-O system of 430 stainless steel melts at 1873 K. Further, the thermodynamic formation and transformation conditions of MgO · Al2O3 inclusion were discussed. The following results are obtained when ws, =0.26% and wo = 1.0 × 10^-5 in molten steel. The uniphase cordierite inclusion is difficult to exist stably; MgO· At203 inclusion cannot he formed in case of wAl being less than 1× 10^- 6 ; 3Al2O3 · 2SiO2 would change to MgO· Al2O3 and 2MgO · SiO2 in turn with increasing the Mg content when wAl is above 1.7× 10^- 6 ; with the formation of MgO · Al2O3 inclusion, A1 content increases with increasing Mg content when wMg is over 1. 7 × 10^- 9. For equilibrium condition and calculated steel composition, 2MgO·SiO2 inclusion would be formed ultimately and MgO · Al2O3 is almost inexistent.
基金Item Sponsored by the National Natural Science Foundation of China(51074009,51072022,50874013)National Science and Technology Support Plan of China(2011BAB03B02,2013BAC14B07)
文摘Because CaSi core wire was not fed in external refining process for 26CrMo4S/2 steel making, it was found that the molar ratio of calcium versus alumina was very low and subsequently resulted in generation of much more non-metallic inclusions. Hence, it was reasonable to sugguest feeding appropriate amount of Ca core wire. Before the performance, the thermodynamic calculation had been carried out to obtain the theoretical amount of Ca wire to be fed. According to the practical data from steel plant and the thermodynamic data, it was calculated that only when 5 2/34.97 10 [%Al]T-≥×4 2/31.38 10 [%Al] [%Ca]T T-×≥≥in molten steel the Al2O3 inclusions could be properly modified.
