Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub&...Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-α-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al<sub>2</sub>O<sub>3</sub>.展开更多
Cr_(2)O_(3)-bearing castables bonded with reactive MgO(RM)or calcium aluminate cement(CAC)were studied to evaluate the binder effect on their performance in corrosive environments.The properties of the as-prepared cas...Cr_(2)O_(3)-bearing castables bonded with reactive MgO(RM)or calcium aluminate cement(CAC)were studied to evaluate the binder effect on their performance in corrosive environments.The properties of the as-prepared castables were compared with respect to the differences in phase composition and microstructure.The corrosion behavior of the as-prepared castables by CaO-Al_(2)O_(3)-Fe_(2)O_(3)-SiO_(2)-based slag was systematically compared viarefractory cup testing at 1600℃with respect to the differences in phase composition and microstructure.The analysis indicates that RM bonded castables show higher apparent porosity,lower bulk density and strengths after drying at 110℃and firing at 1300℃,and higher permanent linear change after firing at 1300℃,but better slag corrosion and infiltration resistance compared with CAC bonded castables.展开更多
Al2O3-SiC-C castables for iron trough with fused magnesia powder （0, 3%, 6%, 9% and 12%） were prepared with brown fused corundum particles （5-3mm, 3-1mm, ≤1mm）, white fused corundum powder （≤0.088mm）, SiC part...Al2O3-SiC-C castables for iron trough with fused magnesia powder （0, 3%, 6%, 9% and 12%） were prepared with brown fused corundum particles （5-3mm, 3-1mm, ≤1mm）, white fused corundum powder （≤0.088mm）, SiC particle （≤1mm） and powder （ ≤0.088mm）, fused magnesia powder （ ≤0. 088mm）, reactive α-Al2O3 micropowder, ultrafine SiO2 , Si powder and sphere pitch as main starting materials and calcium aluminate cement as binder. The specimens were fired at 1100℃ and 1450℃ for 3 h after vibrating moulding, curing, demoulding and drying at 110℃ for 24 h. Bulk density, apparent porosity, linear change rate, modulus of rupture, resistance to blast furnace slag, oxidation resistance, phase composition and microstructure of the specimens were analyzed. The results show that： （1） With fused magnesia addition increasing, apparent porosity increases, while bulk density, modulus of rupture and oxidation resistance decline, slag resistance varies slightly; （2） The main crystal phases in the specimens fired at 1450℃ for 3 h are 3C-SiC, 6H-SiC, corundum, periclase, reaction-synthesized spinel and mullite; the quantity of the formed spinel and mullite increases with the increase of fuzed magnesite addition; （3） Along the corroded side, spinel layer with about 80μm thickness forms at the co- rundum particles boundary.展开更多
The developed self-flowing Al2O3-SiC-C castable for troughs of blast furnace(BF) can self-flow under its own gravity,leveling,degassing,compacting and setting without vibration by aplication of external energy,The sel...The developed self-flowing Al2O3-SiC-C castable for troughs of blast furnace(BF) can self-flow under its own gravity,leveling,degassing,compacting and setting without vibration by aplication of external energy,The self-flwoing castable with high strength,improved thermal shock resistance and good resistance to molten slag and hot metal,has been used to troughs of large blast furnace,resulting in molten iron throughput of more than 100000 tons.展开更多
文摘Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-α-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al<sub>2</sub>O<sub>3</sub>.
基金the Joint Founds of R&D Program of Henan Province (222301420034)National Natural Science Foundation of China (51802287)Collaborative Innovation Major Special Project of Zhengzhou (No. 20XTZX12025) for the financial support
文摘Cr_(2)O_(3)-bearing castables bonded with reactive MgO(RM)or calcium aluminate cement(CAC)were studied to evaluate the binder effect on their performance in corrosive environments.The properties of the as-prepared castables were compared with respect to the differences in phase composition and microstructure.The corrosion behavior of the as-prepared castables by CaO-Al_(2)O_(3)-Fe_(2)O_(3)-SiO_(2)-based slag was systematically compared viarefractory cup testing at 1600℃with respect to the differences in phase composition and microstructure.The analysis indicates that RM bonded castables show higher apparent porosity,lower bulk density and strengths after drying at 110℃and firing at 1300℃,and higher permanent linear change after firing at 1300℃,but better slag corrosion and infiltration resistance compared with CAC bonded castables.
文摘Al2O3-SiC-C castables for iron trough with fused magnesia powder （0, 3%, 6%, 9% and 12%） were prepared with brown fused corundum particles （5-3mm, 3-1mm, ≤1mm）, white fused corundum powder （≤0.088mm）, SiC particle （≤1mm） and powder （ ≤0.088mm）, fused magnesia powder （ ≤0. 088mm）, reactive α-Al2O3 micropowder, ultrafine SiO2 , Si powder and sphere pitch as main starting materials and calcium aluminate cement as binder. The specimens were fired at 1100℃ and 1450℃ for 3 h after vibrating moulding, curing, demoulding and drying at 110℃ for 24 h. Bulk density, apparent porosity, linear change rate, modulus of rupture, resistance to blast furnace slag, oxidation resistance, phase composition and microstructure of the specimens were analyzed. The results show that： （1） With fused magnesia addition increasing, apparent porosity increases, while bulk density, modulus of rupture and oxidation resistance decline, slag resistance varies slightly; （2） The main crystal phases in the specimens fired at 1450℃ for 3 h are 3C-SiC, 6H-SiC, corundum, periclase, reaction-synthesized spinel and mullite; the quantity of the formed spinel and mullite increases with the increase of fuzed magnesite addition; （3） Along the corroded side, spinel layer with about 80μm thickness forms at the co- rundum particles boundary.
文摘The developed self-flowing Al2O3-SiC-C castable for troughs of blast furnace(BF) can self-flow under its own gravity,leveling,degassing,compacting and setting without vibration by aplication of external energy,The self-flwoing castable with high strength,improved thermal shock resistance and good resistance to molten slag and hot metal,has been used to troughs of large blast furnace,resulting in molten iron throughput of more than 100000 tons.
