Residual stress is one of the factors affecting the machining deformation of monolithic structure parts in the aviation industry. Thus, the studies on machining deformation rules induced by residual stresses largely d...Residual stress is one of the factors affecting the machining deformation of monolithic structure parts in the aviation industry. Thus, the studies on machining deformation rules induced by residual stresses largely depend on correctly and efficiently measuring the residual stresses of workpieccs. A modified layer-removal method is proposed to measure residual stress by analysing the characteristics of a traditional, layer-removal method. The coefficients of strain release are then deduced according to the simulation results using the finite element method （FEM）. Moreover, the residual stress in a 7075T651 aluminium alloy plate is measured using the proposed method, and the results are then analyzed and compared with the data obtained by the traditional methods. The analysis indicates that the modified layer-removal method is effective and practical for measuring the residual stress distribution in pre-stretched aluminium alloy plates.展开更多
Residual stresses of the ordinarily cured and pre-stressed unidirectionallaminate are analyzed quantitatively. In order to examine the analyzing formulations,strain gages were embedded in the uni-directional aramid al...Residual stresses of the ordinarily cured and pre-stressed unidirectionallaminate are analyzed quantitatively. In order to examine the analyzing formulations,strain gages were embedded in the uni-directional aramid aluminium laminates (ordi-narily cured and pre-stressed) to determine the residual stresses in the aluminiumlayers. The calculated residual stresses are in good agreement with the experimental val-ues in the longitudinal direction. Therefore, the work in this paper can be used to calcu-late, determine and design the longitudinal residual stresses according to the manufac-ture and application demands.展开更多
The main objective of this research was to examine the suitability of aluminium alloy to design a piston of an internal combustion engine for improvement in weight and cost reduction. The piston was modelled using Aut...The main objective of this research was to examine the suitability of aluminium alloy to design a piston of an internal combustion engine for improvement in weight and cost reduction. The piston was modelled using Autodesk Inventor 2017 software. The modelled piston was then imported into Ansys for further analysis. Static structural and thermal analysis were carried out on the pistons of the four different materials namely: Al 413 alloy, Al 384 alloy, Al 390 alloy and Al332 alloy to determine the total deformation, equivalent Von Mises stress, maximum shear stress, and the safety factor. The results of the study revealed that, aluminium 332 alloy piston deformed less compared to the deformations of aluminium 390 alloy piston, aluminium 384 alloy piston and aluminium 413 alloy piston. The induced Von Mises stresses in the pistons of the four different materials were found to be far lower than the yield strengths of all the materials. Hence, all the selected materials including the implementing material have equal properties to withstand the maximum gas load. All the selected materials were observed to have high thermal conductivity enough to be able to withstand the operating temperature in the engine cylinders.展开更多
Circular holes are commonly employed in engineering designs;however, they often serve as locations where cracks initiate and propagate. This paper explores a novel approach to structural repair by utilizing piezoelect...Circular holes are commonly employed in engineering designs;however, they often serve as locations where cracks initiate and propagate. This paper explores a novel approach to structural repair by utilizing piezoelectric actuators. The primary focus of this study is to investigate the influence of an adhesively bonded piezoelectric actuator patch placed above a circular hole on the stress intensity factor (SIF) in an aluminium plate. The plate is subjected to uniaxial tensile stress, while the piezoelectric actuator is excited with varying voltage levels. The analysis is conducted using the finite element method (FEM), a powerful numerical technique for simulating complex structures. The study assesses the stress distribution and employs the SIF as an adequate criterion for evaluating the impact of different patch configurations. The results indicate a strong correlation between the applied voltage and the SIF. Whether the SIF increases or decreases depends on the polarization of the piezoelectric actuator. Particularly noteworthy is the finding that rectangular patches in a horizontal orientation significantly reduce the SIF compared to other patch geometries. Moreover, double-sided patches exhibit a pronounced decrease in the SIF compared to single-sided patches. In summary, this research underscores the potential of piezoelectric actuators in mitigating stress intensity in structures with circular hole with crack initiation. It offers valuable insights into the influence of applied voltage, patch geometry, and patch placement on the SIF, thereby contributing to developing effective strategies for enhancing structural integrity.展开更多
The effect of stress aging on the nucleation and growth of precipitates in Al-3 .88%Cu and Al-3.87%Cu-0.56%Mg-0.56%Ag alloys was investigated by electric res istivity measurement and transmission electron microscopy o...The effect of stress aging on the nucleation and growth of precipitates in Al-3 .88%Cu and Al-3.87%Cu-0.56%Mg-0.56%Ag alloys was investigated by electric res istivity measurement and transmission electron microscopy observation. The resul ts indicate that external stress promotes the formation of clusters of solute at oms or GP zones,but retards the growth of θ′ and Ω phases. A critica l phenomenon that the microstructural evolution will be modified at a certain ex ternal extress value is found in Al-Cu-Mg-Ag alloy. The applied external stre ss during aging induces preferentially oriented precipitations of θ′ and Ω in Al-Cu and Al-Cu-Mg-Ag alloys,respectively. The origin of stress- induced orientation effect is understood by analyzing interaction between extern al stress and misfit strain by Eshelby elastic inclusion theory.展开更多
The hot deformation behavior of AA6063 aluminium alloy has been investigated by means of compression tests at temperatures between 400 and 520℃, and strain rates ranging from 2.5 to 10 s^-1. Owing to the barreling, t...The hot deformation behavior of AA6063 aluminium alloy has been investigated by means of compression tests at temperatures between 400 and 520℃, and strain rates ranging from 2.5 to 10 s^-1. Owing to the barreling, the theoretical model on the basis of Hills general method is used to calculate the flow stress of a cylindrical specimen under uniaxial simple compression so as to consider the friction effect at the die-specimen interface. A method of evaluating the friction coefficient by combining compression tests with the finite element method is presented. The real flow behavior of AA6063 aluminium alloy can be described with sinh-Arrhenius equation. The hot deformation activation energy Q derived from the corrected stress and strain data is 232. 350 kJ/mol.展开更多
The residual stresses distribution of 7075 aluminum alloy in vacuum electron beam welding joint was numerically simulated using nonlinear finite element method. The result shows that the longitudinal residual stress i...The residual stresses distribution of 7075 aluminum alloy in vacuum electron beam welding joint was numerically simulated using nonlinear finite element method. The result shows that the longitudinal residual stress is tension stress along weld center and the stress peak value appears in the middle of the welded seam; the transversal residual stress is compression stress ; the residual stress in thickness direction is very small.展开更多
High-density AlN ceramics were fabricated without sintering additives at high pressure(5.0 GPa) and temperature(1300～1800℃).The sintered bodies were characterized by XRD,SEM and micro-Raman spectroscopy(MRS).Control...High-density AlN ceramics were fabricated without sintering additives at high pressure(5.0 GPa) and temperature(1300～1800℃).The sintered bodies were characterized by XRD,SEM and micro-Raman spectroscopy(MRS).Controlling fracture mode was intragranular when the sintering temperature was as low as 1400℃under 5.0 GPa.The values of residual stresses due to the distortion of the AlN lattice were assessed using the Micro-Raman Spectroscopy(MRS).The residual compression stress of the AlN ceramics sintered at 5.0 GPaand 1700℃for 125 min is 2.0 GPa.The residual compression stress is increased according to the extension of the sintering time.展开更多
In this work, a recently developed method based on the change of distance between collinear indents is used to evaluate different states of residual stress, which were generated in samples of AA 6082-T6 and AA 7075-T6...In this work, a recently developed method based on the change of distance between collinear indents is used to evaluate different states of residual stress, which were generated in samples of AA 6082-T6 and AA 7075-T6 aluminium alloys milled at high speed. One of the advantages of this method, which needs a universal measuring machine, is not requiring neither the use of specific equipment nor highly skilled operators. Also, by integrating an indentation device to the mentioned machine, the absolute error of measurement can be reduced. In results obtained in samples subjected to different cutting conditions it is observed a correlation between the stress values and the depth of cut, showing the AA 6082-T6 alloy higher susceptibility to be stressed. Furthermore, the high sensitivity of the method allowed detecting very small differences in the values reached by different normal components in the zones corresponding to climb and conventional cutting. It is important to note that these differences were similar for both evaluated alloys. Finally, the directions associated with the principal components of residual stress, where maximum local plastic stretching occurs, were found to be strongly dependent on the rolling direction prior to machining.展开更多
基金Sponsored by the National Science and Technology Major Project(Grant No.2014ZX04001011)
文摘Residual stress is one of the factors affecting the machining deformation of monolithic structure parts in the aviation industry. Thus, the studies on machining deformation rules induced by residual stresses largely depend on correctly and efficiently measuring the residual stresses of workpieccs. A modified layer-removal method is proposed to measure residual stress by analysing the characteristics of a traditional, layer-removal method. The coefficients of strain release are then deduced according to the simulation results using the finite element method （FEM）. Moreover, the residual stress in a 7075T651 aluminium alloy plate is measured using the proposed method, and the results are then analyzed and compared with the data obtained by the traditional methods. The analysis indicates that the modified layer-removal method is effective and practical for measuring the residual stress distribution in pre-stretched aluminium alloy plates.
文摘Residual stresses of the ordinarily cured and pre-stressed unidirectionallaminate are analyzed quantitatively. In order to examine the analyzing formulations,strain gages were embedded in the uni-directional aramid aluminium laminates (ordi-narily cured and pre-stressed) to determine the residual stresses in the aluminiumlayers. The calculated residual stresses are in good agreement with the experimental val-ues in the longitudinal direction. Therefore, the work in this paper can be used to calcu-late, determine and design the longitudinal residual stresses according to the manufac-ture and application demands.
文摘The main objective of this research was to examine the suitability of aluminium alloy to design a piston of an internal combustion engine for improvement in weight and cost reduction. The piston was modelled using Autodesk Inventor 2017 software. The modelled piston was then imported into Ansys for further analysis. Static structural and thermal analysis were carried out on the pistons of the four different materials namely: Al 413 alloy, Al 384 alloy, Al 390 alloy and Al332 alloy to determine the total deformation, equivalent Von Mises stress, maximum shear stress, and the safety factor. The results of the study revealed that, aluminium 332 alloy piston deformed less compared to the deformations of aluminium 390 alloy piston, aluminium 384 alloy piston and aluminium 413 alloy piston. The induced Von Mises stresses in the pistons of the four different materials were found to be far lower than the yield strengths of all the materials. Hence, all the selected materials including the implementing material have equal properties to withstand the maximum gas load. All the selected materials were observed to have high thermal conductivity enough to be able to withstand the operating temperature in the engine cylinders.
文摘Circular holes are commonly employed in engineering designs;however, they often serve as locations where cracks initiate and propagate. This paper explores a novel approach to structural repair by utilizing piezoelectric actuators. The primary focus of this study is to investigate the influence of an adhesively bonded piezoelectric actuator patch placed above a circular hole on the stress intensity factor (SIF) in an aluminium plate. The plate is subjected to uniaxial tensile stress, while the piezoelectric actuator is excited with varying voltage levels. The analysis is conducted using the finite element method (FEM), a powerful numerical technique for simulating complex structures. The study assesses the stress distribution and employs the SIF as an adequate criterion for evaluating the impact of different patch configurations. The results indicate a strong correlation between the applied voltage and the SIF. Whether the SIF increases or decreases depends on the polarization of the piezoelectric actuator. Particularly noteworthy is the finding that rectangular patches in a horizontal orientation significantly reduce the SIF compared to other patch geometries. Moreover, double-sided patches exhibit a pronounced decrease in the SIF compared to single-sided patches. In summary, this research underscores the potential of piezoelectric actuators in mitigating stress intensity in structures with circular hole with crack initiation. It offers valuable insights into the influence of applied voltage, patch geometry, and patch placement on the SIF, thereby contributing to developing effective strategies for enhancing structural integrity.
文摘The effect of stress aging on the nucleation and growth of precipitates in Al-3 .88%Cu and Al-3.87%Cu-0.56%Mg-0.56%Ag alloys was investigated by electric res istivity measurement and transmission electron microscopy observation. The resul ts indicate that external stress promotes the formation of clusters of solute at oms or GP zones,but retards the growth of θ′ and Ω phases. A critica l phenomenon that the microstructural evolution will be modified at a certain ex ternal extress value is found in Al-Cu-Mg-Ag alloy. The applied external stre ss during aging induces preferentially oriented precipitations of θ′ and Ω in Al-Cu and Al-Cu-Mg-Ag alloys,respectively. The origin of stress- induced orientation effect is understood by analyzing interaction between extern al stress and misfit strain by Eshelby elastic inclusion theory.
基金supported by the Scientific Research Foundation for the Returned Overseas Chinese Scholars of Shanxi Province of China (No.9835).
文摘The hot deformation behavior of AA6063 aluminium alloy has been investigated by means of compression tests at temperatures between 400 and 520℃, and strain rates ranging from 2.5 to 10 s^-1. Owing to the barreling, the theoretical model on the basis of Hills general method is used to calculate the flow stress of a cylindrical specimen under uniaxial simple compression so as to consider the friction effect at the die-specimen interface. A method of evaluating the friction coefficient by combining compression tests with the finite element method is presented. The real flow behavior of AA6063 aluminium alloy can be described with sinh-Arrhenius equation. The hot deformation activation energy Q derived from the corrected stress and strain data is 232. 350 kJ/mol.
基金The project is supported by the Found of Key Fields Project of Inner Mongolia Education Department (No ZL02021)
文摘The residual stresses distribution of 7075 aluminum alloy in vacuum electron beam welding joint was numerically simulated using nonlinear finite element method. The result shows that the longitudinal residual stress is tension stress along weld center and the stress peak value appears in the middle of the welded seam; the transversal residual stress is compression stress ; the residual stress in thickness direction is very small.
基金Supported by the National Natural Science Foundation of China(50572032)
文摘High-density AlN ceramics were fabricated without sintering additives at high pressure(5.0 GPa) and temperature(1300～1800℃).The sintered bodies were characterized by XRD,SEM and micro-Raman spectroscopy(MRS).Controlling fracture mode was intragranular when the sintering temperature was as low as 1400℃under 5.0 GPa.The values of residual stresses due to the distortion of the AlN lattice were assessed using the Micro-Raman Spectroscopy(MRS).The residual compression stress of the AlN ceramics sintered at 5.0 GPaand 1700℃for 125 min is 2.0 GPa.The residual compression stress is increased according to the extension of the sintering time.
文摘In this work, a recently developed method based on the change of distance between collinear indents is used to evaluate different states of residual stress, which were generated in samples of AA 6082-T6 and AA 7075-T6 aluminium alloys milled at high speed. One of the advantages of this method, which needs a universal measuring machine, is not requiring neither the use of specific equipment nor highly skilled operators. Also, by integrating an indentation device to the mentioned machine, the absolute error of measurement can be reduced. In results obtained in samples subjected to different cutting conditions it is observed a correlation between the stress values and the depth of cut, showing the AA 6082-T6 alloy higher susceptibility to be stressed. Furthermore, the high sensitivity of the method allowed detecting very small differences in the values reached by different normal components in the zones corresponding to climb and conventional cutting. It is important to note that these differences were similar for both evaluated alloys. Finally, the directions associated with the principal components of residual stress, where maximum local plastic stretching occurs, were found to be strongly dependent on the rolling direction prior to machining.
