Influence Mechanism of Cerium on the Threshold of Short Fatigue Crack for Aluminum-lithium Alloy 2090

The thresholds of short fatigue cracks for aluminum-lithium alloys 2090 and 2090+Ce are quantitatively evaluated. The essential reason resulting in stronger short crack effect has been ascertained. Influence of cerium on the threshold of short fatigue cracks for aluminum-lithium alloy 2090 was investigated. The results show that, by adding Ce into this alloy, DeltaK(i) and DeltaK(Cl.th) are increased. The influence mechanism of Ce on the threshold of short fatigue crack for alloy 2090 was explored fi om the bound energy, T, phase, the energy of anti-phase boundary, the energy of super-lattice intrinsic stacking fault and the electron bonds. By adding Ce into alloy 2090, the bound energy of Cu atom in this alloy is increased; the effect of thinning and dispersing T, phase is obtained; the effect of increasing the energy of anti-phase boundary and decreasing the energy of super-lattice intrinsic stacking fault for delta ' phase can be achieved.

Machine Learning Design of Aluminum-Lithium Alloys with High Strength

Due to the large unexplored compositional space,long development cycle,and high cost of traditional trial-anderror experiments,designing high strength aluminum-lithium alloys is a great challenge.This work establishes a performance-oriented machine learning design strategy for aluminum-lithium alloys to simplify and shorten the development cycle.The calculation results indicate that radial basis function(RBF)neural networks exhibit better predictive ability than back propagation(BP)neural networks.The RBF neural network predicted tensile and yield strengths with determination coefficients of 0.90 and 0.96,root mean square errors of 30.68 and 25.30,and mean absolute errors of 28.15 and 19.08,respectively.In the validation experiment,the comparison between experimental data and predicted data demonstrated the robustness of the two neural network models.The tensile and yield strengths of Al-2Li-1Cu-3Mg-0.2Zr(wt.%)alloy are 17.8 and 3.5 MPa higher than those of the Al-1Li4.5Cu-0.2Zr(wt.%)alloy,which has the best overall performance,respectively.It demonstrates the reliability of the neural network model in designing high strength aluminum-lithium alloys,which provides a way to improve research and development efficiency.

Effects of RRA Treatments on Microstructures and Properties of a New High-strength Aluminum-Lithium Alloy-2A97

A new high strength 2A97 Al-Cu-Li-X alloy was subjected to triple-aging of retrogression and re-aging treatments （RRA）. Transmission electron microscopy （TEM）, differential scanning calorimetry （DSC）, and tensile tests were used to investigate the effects of RRA treatment on the microstructures and properties. DSC test reveals the reversion temperature range of the strengthening δ＇ （Al3Li） phase. The results show that the microstructure consists of δ＇ （Al3Li） phase, T1 （Al2CuLi） phase and θ″/θ′（Al2Cu） phase for 2A97 alloy treated by a triple-aging of a retrogression and re-aging treatment in the following order： （1） at 165℃×30 min, （2） at 220 ℃ or 240℃ × 15 min, （3） at 165℃×24 h. The plastic deformation, incorporated into the treatment after secondary high temperature aging, promotes the T1 precipitation during final re-aging. The tensile properties of the alloy treated by the retrogression and re-aging treatment reach the peak level of alloy single-aged at 165℃ in T6 temper.

Microstructure evolution of aluminum-lithium alloy 2195 undergoing commercial production

Microstructures of three kinds of typical product states for commercially fabricated alloy 2195 were observed.It is found that the hot-rolled plate is characterized by a fibrous structure containing fine,polygonized substructures;and the cold-rolled sheet was characterized by a "pan-caked" grain structure containing high density dislocation cells.The product under near peak-aging temper is proved to contain a large amount of dispersive,plate-shaped T1(Al2CuLi) precipitates,together with a small fraction of θ'(Al2Cu) plates,exhibiting a desirable combination of mechanical properties.Analyses using scanning electron microscopy reveal that many coarse,irregular-shaped Al7Cu2Fe constituent particles exist in all product states,which indicates that intermediate heat treatments have little influence on this iron-caused,detrimental phase.The formation and evolution of microstructures for different product states of alloy 2195 were discussed in view point of the commercial production condition.

Investigation on Behavior of Rare Earth Element Cerium in Aluminum-Lithium Alloys by Internal Friction Method

The behavior of rare earth element Ce in 2090 Al Li alloys was studied by the method of low frequency internal friction.The results showed that rare earth element Ce can increase the activation energy of grain boundary and improve the grain boundary strength of alloys.Rare earth element Ce can decrease the tendency of softening of elastic modulus of 2090 Al Li alloys after heat cycle and keep high elastic modulus of initial state.

Preparation of FeCoNi medium entropy alloy from Fe^(3+)-Co^(2+)-Ni^(2+)solution system

In recent years,medium entropy alloys have become a research hotspot due to their excellent physical and chemical performances.By controlling reasonable elemental composition and processing parameters,the medium entropy alloys can exhibit similar properties to high entropy alloys and have lower costs.In this paper,a FeCoNi medium entropy alloy precursor was prepared via sol-gel and coprecipitation methods,respectively,and FeCoNi medium entropy alloys were prepared by carbothermal and hydrogen reduction.The phases and magnetic properties of FeCoNi medium entropy alloy were investigated.Results showed that FeCoNi medium entropy alloy was produced by carbothermal and hydrogen reduction at 1500℃.Some carbon was detected in the FeCoNi medium entropy alloy prepared by carbothermal reduction.The alloy prepared by hydrogen reduction was uniform and showed a relatively high purity.Moreover,the hydrogen reduction product exhibited better saturation magnetization and lower coercivity.

Influence of introducing Zr,Ti,Nb and Ce elements on externally solidified crystals and mechanical properties of high-pressure die-casting Al–Si alloy

High pressure die casting(HPDC)AlSi10Mn Mg alloy castings are widely used in the automobile industry.Mg can optimize the mechanical properties of castings through heat treatment,while the release of thermal stress arouses the deformation of large integrated die-castings.Herein,the development of non-heat treatment Al alloys is becoming the hot topic.In addition,HPDC contains externally solidified crystals(ESCs),which are detrimental to the mechanical properties of castings.To achieve high strength and toughness of non-heat treatment die-casting Al-Si alloy,we used AlSi9Mn alloy as matrix with the introduction of Zr,Ti,Nb,and Ce.Their influences on ESCs and mechanical properties were systematically investigated through three-dimensional reconstruction and thermodynamic simulation.Our results reveal that the addition of Ti increased ESCs'size and porosity,while the introduction of Nb refined ESCs and decreased porosity.Meanwhile,large-sized Al_3(Zr,Ti)phases formed and degraded the mechanical properties.Subsequent introduction of Ce resulted in the poisoning effect and reduced mechanical properties.

Effects of the extrusion parameters on microstructure,texture and room temperature mechanical properties of extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy

Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.

Study on the hydrogen absorption properties of a YGdTbDyHo rare-earth high-entropy alloy

This study investigated the microstructure and hydrogen absorption properties of a rare-earth high-entropy alloy(HEA),YGdTbDyHo.Results indicated that the YGdTbDyHo alloy had a microstructure of equiaxed grains,with the alloy elements distributed homogeneously.Upon hydrogen absorption,the phase structure of the HEA changed from a solid solution with an hexagonal-close-packed(HCP)structure to a high-entropy hydride with an faced-centered-cubic(FCC)structure without any secondary phase precipitated.The alloy demonstrated a maximum hydrogen storage capacity of 2.33 H/M(hydrogen atom/metal atom)at 723 K,with an enthalpy change(ΔH)of-141.09 kJ·mol^(-1)and an entropy change(ΔS)of-119.14 J·mol^(-1)·K^(-1).The kinetic mechanism of hydrogen absorption was hydride nucleation and growth,with an apparent activation energy(E_(a))of 20.90 kJ·mol^(-1).Without any activation,the YGdTbDyHo alloy could absorb hydrogen quickly(180 s at 923 K)with nearly no incubation period observed.The reason for the obtained value of 2.33 H/M was that the hydrogen atoms occupied both tetrahedral and octahedral interstices.These results demonstrate the potential application of HEAs as a high-capacity hydrogen storage material with a large H/M ratio,which can be used in the deuterium storage field.

Low Frequency Electromagnetic Casting of 2195 Aluminum-Lithium Alloy and Its Effects on Microstructure and Mechanical Properties

In this study,the low frequency electromagnetic casting(LFEC) technology was adopted to fabricate 2195 Al-Li alloy.The microstructure and solid solubility of as-cast 2195 alloys,as well as the second phase precipitation and tensile properties after aging,were investiagated and compared with the counterpart direct chill casting 2195 alloy.Our results indicate that LFEC can significantly improve the microstructure and metallurgical quality of as-cast alloy,and increase the number density of θ’(Al2Cu) and T1(Al2CuLi) phases during aging treatment due to the enhanced solubilities of alloying elements.The tensile properties of 2195 aged alloy cast by LFEC were hence improved evidently.

Characteristics of 5A90 Aluminum-lithium Alloy by YAG-MIG Hybrid Welding

The characteristics of 5A90 Aluminum-Lithium alloy by YAG laser and MIG arc hybrid welding (Hybrid welding) were studied.Compared with the laser beam welding (LBW),the hybrid welding could not only improve the weld appearance significantly,but also have better engineering compatibility.The obvious microstructure characteristics of joint by the hybrid welding are fine-grained layer near fusion-line and the equiaxed grain in most area of welded seam.The subgrains of the equiaxed grains,located in the weld center,tend to coarse from bottom to top of weld joint.The microhardness of welded seam by the hybrid welding (83.57HV0.2) is lower than that by LBW (95.65HV0.2),but the uniformity of the former is better than that of the latter.The ultimate strength and the elongations after fracture of the joint by the hybrid welding are lower than that by LBW.The tensile fracture always occurs in HAZ or weld centerline,and the fractography presents mixture rupture.Therefore,if the combined mechanical properties of joint by the hybrid welding meet the operation requirements,it should be improved by reasonable artificial aging or heat treatment after welding,and it also should develop a better filler wire matched with the base metal.

Strength-ductility Combination in Aluminum-lithium Alloy 2090 Containing Rare Earth Element

The influence of grain structure and Ce on the strength ductility combination for aluminum lithium alloy was investigated. The strength ductility combination of pancake shape unrecrystallized grains is superior to that of recrystallized grains. A significant improvement in strength ductility combination can be achieved by adding Ce to alloy 2090. According to the research results about fracture and properties of monotonic tension for Al Li alloys 2090 and 2090+Ce, the relationship among grain structure, strength differences between grain within and grain boundary, stress localization degree at grain boundary and extrinsic strengthening effect was researched. The method and mechanisms of optimizing strength ductility were discussed, including grain structure, subgrain, T 1 phase, rare earth element Ce and aging procedure.

Microstructure and Texture Characterization in Nd:YAG Laser Welds of 5A90 Aluminum-Lithium Alloys

Microstructure and texture characterization in Nd:YAG laser welds of 5A90 Aluminum-Lithium (Al-Li) alloys were studied by means of optical microscope (OM),electron back scattered diffraction (EBSD) and transmission electron microscope (TEM).The solidification structure,misorientation angle,dislocation density and microtexture of the welds in 5A90 Al-Li alloys were investigated and compared with the unaffected base metal.The results show that microstructure and texture changes of the 5A90 Al-Li alloy after laser welding.The solidification structure results show that a zone of equiaxed grains (EQZ) along the fusion boundary is formed and the weld metal exhibits entirely equiaxed dendritic grains for 5A90 Al-Li alloy.EBSD study clearly shows the high angle boundaries (>15°) and microtexture changes for 5A90 Al-Li alloy after laser welding.TEM images indicate that the laser welding has no influence on the dislocation density.

Accelerated design of high-performance Mg-Mn-based magnesium alloys based on novel bayesian optimization

Magnesium(Mg),being the lightest structural metal,holds immense potential for widespread applications in various fields.The development of high-performance and cost-effective Mg alloys is crucial to further advancing their commercial utilization.With the rapid advancement of machine learning(ML)technology in recent years,the“data-driven''approach for alloy design has provided new perspectives and opportunities for enhancing the performance of Mg alloys.This paper introduces a novel regression-based Bayesian optimization active learning model(RBOALM)for the development of high-performance Mg-Mn-based wrought alloys.RBOALM employs active learning to automatically explore optimal alloy compositions and process parameters within predefined ranges,facilitating the discovery of superior alloy combinations.This model further integrates pre-established regression models as surrogate functions in Bayesian optimization,significantly enhancing the precision of the design process.Leveraging RBOALM,several new high-performance alloys have been successfully designed and prepared.Notably,after mechanical property testing of the designed alloys,the Mg-2.1Zn-2.0Mn-0.5Sn-0.1Ca alloy demonstrates exceptional mechanical properties,including an ultimate tensile strength of 406 MPa,a yield strength of 287 MPa,and a 23%fracture elongation.Furthermore,the Mg-2.7Mn-0.5Al-0.1Ca alloy exhibits an ultimate tensile strength of 211 MPa,coupled with a remarkable 41%fracture elongation.

Relationship between the unique microstructures and behaviors of high-entropy alloys

High-entropy alloys(HEAs),which were introduced as a pioneering concept in 2004,have captured the keen interest of nu-merous researchers.Entropy,in this context,can be perceived as representing disorder and randomness.By contrast,elemental composi-tions within alloy systems occupy specific structural sites in space,a concept referred to as structure.In accordance with Shannon entropy,structure is analogous to information.Generally,the arrangement of atoms within a material,termed its structure,plays a pivotal role in dictating its properties.In addition to expanding the array of options for alloy composites,HEAs afford ample opportunities for diverse structural designs.The profound influence of distinct structural features on the exceptional behaviors of alloys is underscored by numer-ous examples.These features include remarkably high fracture strength with excellent ductility,antiballistic capability,exceptional radi-ation resistance,and corrosion resistance.In this paper,we delve into various unique material structures and properties while elucidating the intricate relationship between structure and performance.

Influence of Metalloid Elements on the Magnetic Properties and Anisotropy of FeNi-based Amorphous Alloys

The magnetic properties and anisotropy of amor- phous(Fe_(80)Ni_(20))_(78)Si_xB_(22-x).alloys have been investigated systematically.The maximum permeability,coercive force and remanence have been determined for as-prepared and annealed samples,The results on the technical magnetic properties of this alloy system have been discussed and compared with Masumoto's.

Fatigue and Fracture Mechanisms of Aluminum-Lithium Alloy Containing Cerium

The influence of rare earth element Ce on fatigue properites and fracture toughness for Al Li 2090 alloy was studied, and the mechanism of extrinsic toughening and intrinsic toughening from Ce was explored. A significant improvement in ductility, fatigue life and fracture toughness can be achieved by adding minor Ce into 2090 alloy, which is basically attributed to intrinsic toughening effect from Ce, i.e., the role of thinning and dispersing T 1 phase. On the other hand, due to the role of restraining recrystallization by adding Ce, the fraction of recrystallized grains is decreased and the unrecrystallized grains are thinned. It is responsible for enhancing extrinsic toughening effect.

Microstructure and damping properties of LPSO phase dominant Mg-Ni-Y and Mg-Zn-Ni-Y alloys

This work studied the microstructure,mechanical properties and damping properties of Mg_(95.34)Ni_(2)Y_(2.66) and Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloys systematically.The difference in the evolution of the long-period stacked ordered(LPSO)phase in the two alloys during heat treatment was the focus.The morphology of the as-cast Mg_(95.34)Ni_(2)Y_(2.66)presented a disordered network.After heat treatment at 773 K for 2 hours,the eutectic phase was integrated into the matrix,and the LPSO phase maintained the 18R structure.As Zn partially replaced Ni,the crystal grains became rounded in the cast alloy,and lamellar LPSO phases and more solid solution atoms were contained in the matrix after heat treatment of the Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloy.Both Zn and the heat treatment had a significant effect on damping.Obvious dislocation internal friction peaks and grain boundary internal friction peaks were found after temperature-dependent damping of the Mg_(95.34)Ni_(2)Y_(2.66)and Mg_(95.34)Zn_(1)Ni_(1)Y_(2.66)alloys.After heat treatment,the dislocation peak was significantly increased,especially in the alloy Mg_(95.34)Ni_(2)Y_(2).66.The annealed Mg_(95.34)Ni_(2)Y_(2.66)alloy with a rod-shaped LPSO phase exhibited a good damping performance of 0.14 atε=10^(−3),which was due to the difference between the second phase and solid solution atom content.These factors also affected the dynamic modulus of the alloy.The results of this study will help in further development of high-damping magnesium alloys.

High corrosion and wear resistant electroless Ni–P gradient coatings on aviation aluminum alloy parts

A Ni–P alloy gradient coating consisting of multiple electroless Ni–P layers with various phosphorus contents was prepared on the aviation aluminum alloy. Several characterization and electrochemical techniques were used to characterize the different Ni–P coatings’ morphologies, phase structures, elemental compositions, and corrosion protection. The gradient coating showed good adhesion and high corrosion and wear resistance, enabling the application of aluminum alloy in harsh environments. The results showed that the double zinc immersion was vital in obtaining excellent adhesion (81.2 N). The optimal coating was not peeled and shredded even after bending tests with angles higher than 90°and was not corroded visually after 500 h of neutral salt spray test at 35℃. The high corrosion resistance was attributed to the misaligning of these micro defects in the three different nickel alloy layers and the amorphous structure of the high P content in the outer layer. These findings guide the exploration of functional gradient coatings that meet the high application requirement of aluminum alloy parts in complicated and harsh aviation environments.

Influence of heat treatment on microstructure,mechanical and corrosion behavior of WE43 alloy fabricated by laser-beam powder bed fusion

Magnesium(Mg)alloys are considered to be a new generation of revolutionary medical metals.Laser-beam powder bed fusion(PBF-LB)is suitable for fabricating metal implants withpersonalized and complicated structures.However,the as-built part usually exhibits undesirable microstructure and unsatisfactory performance.In this work,WE43 parts were firstly fabricated by PBF-LB and then subjected to heat treatment.Although a high densification rate of 99.91%was achieved using suitable processes,the as-built parts exhibited anisotropic and layeredmicrostructure with heterogeneously precipitated Nd-rich intermetallic.After heat treatment,fine and nano-scaled Mg24Y5particles were precipitated.Meanwhile,theα-Mg grainsunderwent recrystallization and turned coarsened slightly,which effectively weakened thetexture intensity and reduced the anisotropy.As a consequence,the yield strength and ultimate tensile strength were significantly improved to(250.2±3.5)MPa and(312±3.7)MPa,respectively,while the elongation was still maintained at a high level of 15.2%.Furthermore,the homogenized microstructure reduced the tendency of localized corrosion and favoredthe development of uniform passivation film.Thus,the degradation rate of WE43 parts was decreased by an order of magnitude.Besides,in-vitro cell experiments proved their favorable biocompatibility.