Preparation of a new animal glue binder for foundry use

A new casting binder was prepared based on an animal bone glue. In order to overcome the disadvantages of the animal glue agglomeration at room temperature, an alkaline decomposition process was used, with acrylic acid, ammonium persulfate, and glucose as modifiers of the animal glue to obtain a high strength of binding. In the process of alkaline decomposition, Na OH was used as the catalyst with the addition of 3, 4, 5, 6, 7, 8wt.%, respectively, into 100 g of animal glue and the alkaline decomposition temperature was set for 30, 40, 50, 60, and 70 °C, with an identical decomposition time of 30 min, in order to reduce viscosity of the animal glue and maintain a liquid state at room temperature. The added acrylic acid, ammonium persulfate and glucose were determined through an orthogonal experiment. The experimental results are as fol ows: the optimal amount of NaOH addition is 5wt.%; alkaline decomposition temperature is 50 °C; the optimal weight ratio of three kinds of modifiers to animal glue is acrylic acid : ammonium persulfate : glucose : animal glue = 30:3:15:100; the modification reaction should be performed at 75 °C with a reaction time of 90 min. With the addition of 3% binder to sand, a final tensile strength of about 3.36 MPa and surface tension value of about 25.387 m N·m^(-1) are achieved; the gas evolution at 850 °C is 19 ml·g^(-1) and the residual strength after high temperature(700 ■× 10 min) is 0 MPa. Finally, the new binder was characterized and analyzed by means of element analysis and an IR infrared spectrum.

Allyl Glycidyl Ether-modified Animal Glue Binder for Improved Water Resistance and Bonding Strength in Sand Casting

This paper aims to develop a modified animal glue sand binder for foundry casting with improved water resistance and bonding strength.An efficient method is reported by using sodium hydroxide as the catalyst to improve the operability of animal glue binder and allyl glycidyl ether as the modifier to improve the water resistance and bonding strength.Sand specimens prepared using allyl glycidyl ether-modified animal glue binder were cured by compressed air at room temperature.The proposed method saves energy and is environmentally friendly and inexpensive.Compared with unmodified animal glue binder,standard dog bone sand specimens with allyl glycidyl ether-modified animal glue binder had higher tensile strength of 2.58 MPa,flowability of 1.95 g,better water resistance(a lower decrease in tensile strength at 25°C and relative humidity of 60%),and good collapsibility.This allyl glycidyl ether-modified animal glue binder is suitable for practical application in the foundry industry.

Optimization of a new animal glue binder system cured by CO_2 for use in foundry

A new sand binder system cured by CO2 was prepared based on the animal bone glue.To overcome the disadvantages of animal glue such as agglomeration at room temperature,high energy consumption and low efficiency,an alkaline decomposition process was selected,and certain modifier was used to modify the performance of the animal glue binder.For the alkaline decomposition,NaOH was used as the catalyst with an addition of 4wt.% to the animal glue.A modifier was determined through the orthogonal experiment with a weight ratio of glycerin:glycol:dextrin:animal glue = 9:16:15:100,and the optimal modification reaction should be performed at 75 ℃ with a reaction time of 90 min.Ca(OH)2 was used as a promoter;the optimal CO2 gas flux blowing into the sand was 0.7 m3.h-1 for a duration of 60s under the experimental conditions.Results show that an original strength above 0.7 MPa and a final strength about 4.2 MPa can be achieved,which could meet the requirement of rapid moulding and core-making for foundry.The new binder was characterized and analyzed by means of IR,and the modification and CO2-cured mechanisms of this animal glue binder were also discussed.

Optimization of Animal-Glue Binders for Casting Applications

In typical metal foundry applications,sand casting is still the most used technology.The related binder plays a very important role as its performances can directly influence the quality of castings.Among many binders,glues of animal origin have attracted much attention in recent years due to their reduced environmental impact.How-ever,they display some drawbacks such as the tendency to coagulate easily at room temperature and a relatively low strength.In this study,a novel gas-hardening casting binder was prepared using an animal glue and anhy-drous potassium carbonate as a hydrolyzing agent to avoid undesired agglomeration.Moreover,sodium pyropho-sphate and furfuryl alcohol were exploited as modifiers to obtain a binder with a high compressive strength.The best modification conditions,determined by means of an orthogonal design matrix approach,were 4 g of Na2CO3,sodium pyrophosphate,furfuryl alcohol and animal glue with a ratio of 4:12:100,at 85°C and with a duration of 115 min,respectively.The viscosity of the mixture obtained under these optimized conditions was 1250 mPa⋅s.The compressive strength of the binder,hardened by CO_(2) gas,was 4.00 MPa.Its gas evolution at 850°C was 15 ml⋅g-1,and its residual strength after 10 min calculation at 800°C was 0.01 MPa,which is high enough to meet the requirement of core-making in foundry.Moreover,after hydrolysis and further modification,animal glue and modifiers displayed a grafting reaction and an esterification reaction,respectively,which made the adhesive network denser and improved its thermal stability.