Analysis and Inverse Substructuring Computation on Dynamic Quality of Mechanical Assembly

Mechanical assembly has its own dynamic quality directly affecting the dynamic quality of whole product and should be considered in quality inspection and estimation of mechanical assembly. Based on functional relations between dynamic characteristics involved in mechanical assembly, the effects of assembling process on dynamic characteristics of substructural components of an assembly system are investigated by substructuring analysis. Assembly-coupling dynamic stiffness is clarified as the dominant factor of the effects and can be used as a quantitative measure of assembly dynamic quality. Two computational schemes using frequency response functions（FRFs） to determine the stiffness are provided and discussed by inverse substructuring analysis, including their applicable conditions and implementation procedure in application. Eigenvalue analysis on matrix-ratios of FRFs before and after assembling is employed and well validates the analytical outcomes and the schemes via both a lumped-parameter model and its analogic experimental counterpart. Applying the two schemes to inspect the dynamic quality provides the message of dynamic performance of the assembly system, and therefore improves conventional quality inspection and estimation of mechanical assembly in completeness.

Digital assembly technology based on augmented reality and digital twins: a review

Product assembly simulation is considered as one of the key technologies in the process of complex product design and manufacturing.Virtual assembly realizes the assembly process design,verification,and optimization of complex products in the virtual environment,which plays an active and effective role in improving the assembly quality and efficiency of complex products.In recent years,augmented reality(AR)and digital twin(DT)technology have brought new opportunities and challenges to the digital assembly of complex products owing to their characteristics of virtual reality fusion and interactive control.This paper expounds the concept and connotation of AR,enumerates a typical AR assembly system structure,analyzes the key technologies and applications of AR in digital assembly,and notes that DT technology is the future development trend of intelligent assembly research.

Assembly variation analysis of flexible curved surfaces based on Bézier curves

Assembly variation analysis of parts that have flexible curved surfaces is much more difficult than that of solid bodies, because of structural deformations in the assembly process. Most of the current variation analysis methods either neglect the relationships among feature points on part surfaces or regard the distribution of all feature points as the same. In this study, the problem of flexible curved surface assembly is simplified to the matching of side lines. A methodology based on Bézier curves is proposed to represent the side lines of surfaces. It solves the variation analysis problem of flexible curved surface assembly when considering surface continuity through the relations between control points and data points. The deviations of feature points on side lines are obtained through control point distribution and are then regarded as inputs in commercial finite element analysis software to calculate the final product deformations. Finally, the proposed method is illustrated in two cases of antenna surface assembly.

Analysis and Testing of Microvibrations Produced by Momentum Wheel Assemblies

The microvibrations produced by momentum wheel assemblies（MWA） can degrade the performance of instruments with high pointing precision and stability on spacecraft.This paper concentrates on analyzing and testing the microvibrations produced by MWA.We analyze the disturbance sources produced by mass imbalance,structural mode,bearing irregularity and nonlinear stiffness,and random noise;then,test a well-balanced MWA by a highly sensitive measurement system consisting of a Kistler table and an optical tabletop.The results show that the test system has a resolution of less than 0.003 N in the frequency range of 3-300 Hz.The dynamic imbalance of the MWA cannot excite the radial rocking mode,but there are dynamic amplifications when the poly-harmonic disturbances intersect with the structural modes.Especially at high rotational speed（〉3 000 rev/min）,the main disturbance sources of the MWA come from the bearing irregularity interacting with radial translation mode in the high frequency range.Thus,bearing noise deserves more attention for the well-balanced MWA,and alternative of high quality bearings are proposed to reduce the microvibrations.

Research on uncertainty in measurement assisted alignment in aircraft assembly

Operations in assembling and joining large size aircraft components are changed to novel digital and flexible ways by digital measurement assisted alignment.Positions and orientations（P＆O）of aligned components are critical characters which assure geometrical positions and relationships of those components.Therefore,evaluating the P＆O of a component is considered necessary and critical for ensuring accuracy in aircraft assembly.Uncertainty of position and orientation（U-P＆O）,as a part of the evaluating result of P＆O,needs to be given for ensuring the integrity and credibility of the result;furthermore,U-P＆O is necessary for error tracing and quality evaluating of measurement assisted aircraft assembly.However,current research mainly focuses on the process integration of measurement with assembly,and usually ignores the uncertainty of measured result and its influence on quality evaluation.This paper focuses on the expression,analysis,and application of U-P＆O in measurement assisted alignment.The geometrical and algebraical connotations of U-P＆O are presented.Then,an analytical algorithm for evaluating the multi-dimensional U-P＆O is given,and the effect factors and characteristics of U-P＆O are discussed.Finally,U-P＆O is used to evaluate alignment in aircraft assembly for quality evaluating and improving.Cases are introduced with the methodology.