Overview of the Synthesis, Characterization, and Application of Tannin-Glyoxal Adhesive for Wood-Based Composites

More than a century after its initial synthesis,urea-formaldehyde(UF)resins still have dominant applications as adhesives,paints,and coatings.However,formaldehyde in this industry produces formaldehyde emissions that are dangerous to health.Scientists have spent the last decade replacing formaldehyde and phenol with environmentally friendly substances such as glyoxal and tannin to create bio-based adhesives.This review covers recent advances in synthesizing glyoxal tannin-based resins,especially those made from sustainable raw material substitutes and changes made to synthetic processes to improve mechanical properties.The efficacy of using tannin-glyoxal adhesives in producing wood-based composites has been proven.The glyoxylate reaction forms cross-linked bridges between the aromatic sites of the tannin and glyoxal molecular structures.Glyoxal tannin adhesive with a greater percentage of glyoxal than tannin will produce an adhesive with better characteristics.The gel time reduces as the hardener concentration rises from 7.5%to 15%when glyoxal is used in adhesives.However,excessive amounts of glyoxal will result in a decrease in viscosity values.Glyoxal exhibits faster delivery degradation when it reaches a maximum temperature of approximately 130°C,although it initiates the curing process slightly slower at 110°C.Adding glyoxal to tannin-based adhesives can improve the mechanical properties of composite boards.The wet shear strength of the resulting plywood is increased by 105.4%with the addition of 5-weight percent tannin-based resin with glyoxal as a cross-linker in Soy Protein Adhesive.With glyoxal as a hardener,the panels produced showed good internal bond strengths(>0.35 MPa)and met the international standard specifications for interior-grade panels.

Valorization of Tree Bark-Derived Suberin in Applications for the Bio-Based Composites Industry–A Recent Review

Bark extracts are sustainable sources of biopolymers and hold great promise for replacing fossil fuel-based polymers,for example,in wood-based composites.In addition to primary and secondary metabolites,tree bark also contains suberin,which plays a major role in protecting the tree from environmental conditions.Suberin is a natural aliphatic-aromatic cross-linked polyester present in the cell walls of both normal and damaged external tissues,the main component of which are long-chain aliphatic acids.Its main role as a plant ingredient is to protect against microbiological factors and water loss.One of the most important suberin monomers are suberin fatty acids,known for their hydrophobic and barrier properties.Therefore,due to the diverse chemical composition of suberin,it is an attractive alternative to hydrocarbon-based materials.Although its potential is recognized,it is not widely used in biocomposites technology,including wood-based composites and the polymer industry.The article will discuss the current knowledge about the potential of suberin and its components in biocomposites technology,which will include surface finishes,composite adhesives and polymer blends.

Theoretical Analysis on Deflection and Bearing Capacity of Prestressed Bamboo-Steel Composite Beams

A theoretical analysis of upward deflection and midspan deflection of prestressed bamboo-steel composite beams is presented in this study.The deflection analysis considers the influences of interface slippage and shear deformation.Furthermore,the calculation model for flexural capacity is proposed considering the two stages of loading.The theoretical results are verified with 8 specimens considering different prestressed load levels,load schemes,and prestress schemes.The results indicate that the proposed theoretical analysis provides a feasible prediction of the deflection and bearing capacity of bamboo-steel composite beams.For deflection analysis,the method considering the slippage and shear deformation provides better accuracy.The theoretical method for bearing capacity matches well with the test results,and the relative errors in the serviceability limit state and ultimate limit state are 4.95%and 5.85%,respectively,which meet the accuracy requirements of the engineered application.

Novel wood-plastic composite fabricated via modified steel slag:Preparation,mechanical and flammability properties

A novel method was developed to enhance the utilization rate of steel slag(SS).Through treatment of SS with phosphoric acid and aminopropyl triethoxysilane(KH550),we obtained modified SS(MSS),which was used to prepare MSS/wood-plastic composites(MSS/WPCs)by replacing talcum powder(TP).The composites were fabricated through melting blending and hot pressing.Their mechanical and combustion properties,which comprise heat release,smoke release,and thermal stability,were systematically investigated.MSS can improve the mechanical strength of the composites through grafting reactions between wood powder and thermoplastics.Notably,MSS/WPC#50(16wt%MSS)with an MSS-to-TP mass ratio of 1:1 exhibited optimal comprehensive performance.Compared with those of WPC#0 without MSS,the tensile,flexural,and impact strengths of MSS/WPC#50 were increased by 18.5%,12.8%,and 18.0%,respectively.Moreover,the MSS/WPC#50 sample achieved the highest limited oxygen index of 22.5%,the highest vertical burning rating at the V-1 level,and the lowest horizontal burning rate at 44.2 mm/min.The formation of a dense and stable char layer led to improved thermal stability and a considerable reduction in heat and smoke releases of MSS/WPC#50.However,the partial replacement of TP with MSS slightly compromised the mechanical and flame-retardant properties,possibly due to the weak grafting caused by SS powder agglomeration.These findings suggest the suitability of MSS/WPCs for high-value-added applications as decorative panels indoors or outdoors.

Elevated Temperature Properties of Bamboo Shaving Reinforced Geopolymer Composites

Geopolymer is a new alternative cement binder to produce concrete.In the present study,a novel geopolymer composites containing bamboo shaving(0–2 wt.%)were fabricated and exposed to the temperatures of 200℃,400℃,600℃and 800℃.Physical properties,micro-structure,and mechanical strengths of the geopolymer composites were evaluated before and after heating in order to understand their thermal properties,which are essential for the use as building materials.As the temperature rises,the drying shrinkage and apparent porosity of the composites increase,while the compressive and bending strengths decrease.At the temperature range of 200℃–800℃,the residual compressive strength rates of the geopolymer composite containning 2 wt.%bamboo shaving were respective 73.8%,61.47%,56.16%,and 29.56%,meanwhile,the residual flexural strength rates were respective 46.69%,8.68%,2.52%,and 2.33%.Correspondingly,the residual compressive strength rates of pure geopolymer were respective 72.81%,61.99%,54.55%,and 14.64%;the residual flexural strength rates were 48.87%,5.69%,3.22%,and 2.47%,respectively.Scanning electron microscope(SEM),optical microscope,and X-ray diffractometry(XRD)were applied to find the microscopic changes.The strength loss in the geopolymer composites was mainly because of the thermal degradation of bamboo shaving and shrinkage of geopolymer matrix.Bamboo shaving has great potential as reinforcer in developing low-cost geopolymer composites and may be used for applications up to 400℃.

Effects of Hydrothermal Environment on the Deformation of the Thin Bamboo Bundle Veneer Laminated Composites

To overcome warping in thin bamboo bundle veneer laminated composites(TBLC),their hydrothermal deformation characteristics were systematically investigated in this study.It was found that TBLCs accelerated the release of internal stress in the thickness direction in a hydrothermal environment,which increased their warpage.TBLCs showed increased warpage in the width and diagonal directions upon increasing the temperature.The warpage of Type E increased by 155.88%and 66.67%in the width and diagonal directions,respectively,when the temperature increased from 25
C to 100
C.The symmetrical TBLC with cross-lay-up and odd layers displayed better hydrothermal stability.We revealed that the deformation of the TBLCs could be regulated under the synergistic effect of water and temperature.These results provide a scientific basis for improving the uniformity of bamboo bundle composite materials and for developing thin bamboo bundle fiber composite materials with designable structures and controllable performance.

Physicomechanical Properties of Sustainable Wood Plastic Composites of Tropical Sawdust and Thermoplastic Waste for Possible Utilization in the Wood Industry

This work investigated and quantified the physicomechanical properties of flat-pressed wood plastic composites produced with recycled polyethylene terephthalate, recycled polyethylene and sawdust derived from selected tropical timbers, namely, Nauclea diderrichii, Brachystegia eurycoma, Erythrophleum suaveolens and Prosopis africana, for possible utilization in the wood industry. The compounding of the polymer blends of the precursor plastics, namely recycled PET (rPET) and recycled PE (rPE) with the sawdust (SD) from the selected timbers to produce the desired wood rPET/rPE composites was carried out via the flat press method. The characterization of the physicomechanical properties of the wood plastic composites (WPCs) produced, such as the density, hardness, flexural strength, ultimate tensile strength, elongation %, thickness swelling and water absorption capacity was carried out using methods based mainly on the European Committee for Standardization (CEN) and the American Society for Testing Materials (ASTM) standards. The results of the investigation on the resultant composites indicated that changes in the SD content affected the density of flat-pressed WPCs in line with literature. Generally, it was observed that as wood dust increased and PET content decreased, the density of composites decreased with some deviations as expected probably due to the anisotropic nature of the wood fillers. The analysis of variance (ANOVA) revealed that there was a statistically significant variation in the wood composites of Nuclea diderichii based on the physicomechanical values as the p-value (0.020) obtained was less than the critical level of α = 0.05. It was also observed that the composite, Wood 1 Sample 5 (W1S5) which was composed of 40% rPE, 40% rPET and 20% SD (derived from Nuclea diderichii), had the highest percentage elongation (26.84%);the highest flexural strength (14.995 N/mm2) and possibly the least carbon footprint in the environment. These properties of W1S5 suggest that it could therefore be the best option for the production of building materials like ceiling boards or floor skirting in the wood plastic composite industry. The results of these investigations have therefore indicated that the fabrication of WPCs from sawdust and rPET/rPE was technically feasible and had prospects for large scale production in the wood industry.

Engineered Wood/Bamboo Laminated Composites for Outdoor Hydrophilic Platforms:Structural Design and Performance

Landscape designers increasingly prefer to use wood/bamboo-based composites for outdoor hydrophilic platforms owing to their natural surface texture,high performance,and sustainability to facilitate extensive interaction between people and water and enable the full range of ecological functions of water resources.In this study,four laminated composite(LC)structures were designed and manufactured using fluffed bamboo and wood veneers.Their surface textures,profile densities,water resistances,and mechanical properties were then evaluated.The type of fluffed veneer of the surface layer determined the texture of the LC surface.The specific structures of fluffed bamboo and wood veneer laminations were found to affect the LC profile density variability,water resistance,and mechanical properties owing to the differences in the strength and interfacial properties of bamboo and wood fibers.Finally,the water resistance and mechanical properties of all four LCs were found to be much higher than the highest level specified in GB/T 20241-2006 for“laminated veneer lumber”and GB/T 30364-2013 for“bamboo scrimber flooring”,indicating that they are promising materials for structures and flooring,particularly for outdoor hydrophilic platforms.

Rheological and mechanical properties of wood fiber-PP/PE blend composites

For evaluation of the rheological and mechanical properties of highly filled wood plastic composites （WPCs）, polypropylene/polyethylene （PP/PE） blends were grafted with maleic anhydride （MAH） to enhance the interfacial adhesion between wood fiber and matrix. WPCs were prepared from wood fiber up to 60 wt.% and modified PP/PE was blended by extrusion. The rheological properties were studied by using dynamic measurement. According to the strain sweep test, the linear viscoelastic region of composites in the melt was determined. The result showed that the storage modulus was independent of the strain at low strain region （〈0.1%）. The frequency sweep resuits indicated that all composites exhibited shear thinning behavior, and both the storage modulus and complex viscosity of MAH modified composites were decreased comparing to those unmodified. Flexural properties and impact strength of the prepared WPCs were measured according to the relevant standard specifications. The flexural and impact strength of the manufactured composites significantly increased and reached a maximum when MAH dosage was 1.0 wt%, whereas the flexural modulus after an initial decreased, also increased with MAH dosage. The increase in mechanical properties indicated that the presence of anhydride groups enhanced the interracial adhesion between wood fiber and PP/PE blends.

Effects of different modifiers on the properties of wood-polymer composites

Wood-polymer composites (WPC) were prepared from wood fiber and four kinds of plastics such as PE, PS, ABS, and SAN. The effects of different modifiers on the mechanical properties of the composites were studied. The results showed modifiers could raise the bonding strength of wood fiber with polymer and improve the mechanical properties of the composites. Different modifiers had different effects on the properties of wood-polymer composites, and comparatively the modifier of isocyanate produced a better result. Wood-polymer composite takes not only the advantages of both wood fiber and polymer, but waterproof, dimensional stability and dynamic strength are also significantly improved. Key word Wood fiber - Thermoplastic polyester - Wood-polymer composites - Modifier - Mechanical properties CLC number TB332 Document code A Foundation item: This study was supported by the Harbin Technology Tackle Key Plan (Development Research of Wood-Polymer Composites with High Wood Matrix) and by Heilongjing Nature Science Fund (Composite Mechanism Study of the Wood Polymer).Biography: XU Min (1963-), Female, Associate professor in Material Science and Engineering College, Northeast Forestry University, Harbin 150040, P. R. China.Responsible editor: Chai Ruihai

Effects of two modification methods on the mechanical properties of wood flour/recycled plastic blends composites: addition of thermoplastic elastomer SEBS-g-MAH and in-situ grafting MAH

The effect of maleic anhydride grafted styrene-ethylene- buty-lene-styrene block copolymer （SEBS-g-MAH） and in-situ grafting MAH on mechanical, dynamic mechanical properties of wood flour/recycled plastic blends composites was investigated. Recycled plastic polypro-pylene （PP）, high-density polyethylene （HDPE） and polystyrene （PS）, were mixed with wood flour in a high speed blender and then extruded by a twin/single screw tandem extruder system to form wood flour/recycled plastic blends composites. Results show that the impact properties of the composites were improved more significantly by using SEBS-g-MAH compatibilizer than by using the mixtures of MAH and DCP via reactive blending in situ. However, contrary results were ob-served on the tensile and flexural properties of the corresponding com-posites. In General, the mechanical properties of composites made from recycled plastic blends were inferior to those made from virgin plastic blends, especially in elongation break. The morphological study verified that the interfacial adhesion or the compatibility of plastic blends with wood flour was improved by adding SEBS-g-MAH or in-situ grafting MAH. A better interfacial bonding between PP, HDPE, PS and wood flour was obtained by in-situ grafting MAH than the addition of SEBS-g-MAH. In-situ grafting MAH can be considered as a potential way of increasing the interfacial compatibility between plastic blends and wood flour. The storage modulus and damping factor of composites were also characterized through dynamic mechanical analysis （DMA）.

Development and Characterization of Eco-Friendly Non-Isocyanate Urethane Monomer from Jatropha curcas Oil for Wood Composite Applications

The aim of this research work was to evaluate the potential of using renewable natural feedstock,i.e.,Jatropha curcas oil(JCO)for the synthesis of non-isocyanate polyurethane(NIPU)resin for wood composite applications.Commercial polyurethane(PU)is synthesized through a polycondensation reaction between isocyanate and poly-ol.However,utilizing toxic and unsustainable isocyanates for obtaining PU could contribute to negative impacts on the environment and human health.Therefore,the development of PU from eco-friendly and sustainable resources without the isocyanate route is required.In this work,tetra-n-butyl ammonium bromide was used as the activator to open the epoxy ring with 3-Aminopropyltriethoxisylane as a catalyst to yield urethane of JCO(UJCO).The UJCO were characterized by Fourier Transform Infra-Red spectroscopy(FTIR)and their oxirane,and hydroxyl values were measured.The result showed that a decrease in oxirane value was found while the hydroxyl value was increased during the time,confirming that the urethane group was formed.The presence of functional groups in FTIR spectra at wave numbers 1732.08,1562.34,and 3348.42 cm^(−1) indicates the functional groups of C=O(urethane carbonyl),–NH,and–OH,respectively confirmed this finding.The potential applications of NIPU in the wood composite were also outlined.

Environmentally Friendly Chitosan-Based Wood/Wood Composite Adhesive: Review

Due to the world’s energy issues and dependency on petroleum resources, focus has switched to finding new, sustainable raw material sources for wood adhesives. Renewable biopolymers would gradually replace petroleum and natural gas as the primary raw materials used in wood adhesives. Chitosan is a biomass substance having a lot of reserves. Chitosan is one of the most fascinating biopolymers in the adhesive sector because of its potential qualities for adhesive applications, such as biodegradability, biocompatibility, and non-toxicity. Chitosan and its derivatives have so garnered considerable interest in a wide range of adhesive applications. However, its adhesive strength is insufficient to glue wood under normal, humid conditions. There has been a lot of study done on how to make chitosan-based adhesives more cohesive and water resistant. In order to effectively use chitosan-based wood glue in wood/wood composite adhesive that gives comparable performance to synthetic adhesives, numerous new ways have been developed. It has been modified by the addition of various cross-linkers, including aldehydes like glyoxal glutaraldehyde etc., epoxy compounds, blended with other polymers, different acids and chitosan grafted onto vinyl acetate. In the production of wood composites, chitosan can also scavenge formaldehyde. This review of chitosan-based adhesives focuses on various cross-linkers for chitosan modification in order to improve the properties of chitosan-based wood adhesives.

Reinforcing effects of modified Kevlar~ fiber on the mechanical properties of wood-flour/polypropylene composites

Kevlar fiber （KF） is a synthesized product with strong mechanical properties. We used KF as a reinforcement to improve the mechanical properties of wood-flour/polypropylene （WF/PP） composites. KF was pretreated with NaOH to improve its compatibility with the thermoplastic matrix. Maleated polypropylene （MAPP） was used as a coupling agent to improve the interfacial adhesion between KF, WF, and PP. Incorporation of KF improved the mechanical properties of WF/PP composites. Treatment of KF with NaOH resulted in further improvement in mechanical strength. Addition of 3% MAPP and 2% hydrolyzed KF （HKF） led to an increment of 93.8% in unnotched impact strength, 17.7% in notched impact strength, 86.8% in flexure strength, 50.8% in flexure modulus, and 94.1% in tensile strength compared to traditional WF/PP composites. Scanning electron microscopy of the cryo-fractured section of WF/PP showed that the HKF surface was rougher than the virgin KF, and the KF was randomly distributed in the composites, which might cause a mechanical interlocking between KF and polypropylene molecules in the composites.

Evaluation of statistical strength of bamboo fiber and mechanical properties of fiber reinforced green composites

Green composites made from bamboo fibers and biodegradable resins were fabricated with press molding.On the basis of the Weibull distribution and the weakest-link theory,the statistical strength and distribution of bamboo fiber were analyzed,and the tensile strength of green composites was also investigated.The result confirms that the tensile statistical strength of fiber fits well with two-parameter Weibull distribution.In addition,the tensile strength of bamboo fiber reinforced composites is about 330 MPa with the fiber volume fraction of 70%.This value is close to or higher than that of other natural fiber reinforced green composites.

Creep Behaviour of Wood Flour/Poly(vinyl chloride) Composites

The experimental creep data were focused on wood-flour （WF）/poly vinyl chloride （PVC） composites with the variations in additive concentrations of wood flour, silane coupling agent, organomodified montmorillonite （OMMT） and nano-cacium carbonate （nano-CaCO3）. Their effects were analyzed using the Four-element Burger Model incorporating microscopic mechanisms. Total creep strain was low with increasing WF while elastic strain was high and plastic flow strain was low in modeling. Modification of WF with silane was beneficial to creep resistance, so did adding low ratio of OMMT （1.5 wt%） and nano-CaCO3 in composites. Thus, it was effective in reducing creep either by stiffening the PVC matrix using rigid nano-particles or by improving their adhesion with resin. However, superfluous quantity of any additament did not benefit the improvement owing to either earlier destruction of their agglomerates or stress-concentrated cracks in the over-incrassated interface.

The sampling apparatus of volatile organic compounds for wood composites

Terpenes, aldehydes, ketones, benzene, and toluene are the important volatileorganic compounds (VOCs) emitted from wood composites. A sampling apparatus of VOCs for woodcomposites was designed and manufactured by Northeast Forestry University in China. Theconcentration of VOCs derived from wood based materials, such as flooring, panel wall, finishing,and furniture can be sampled in a small stainless steel chambers. A protocol is also developed inthis study to sample and measure the new and representative specimens. Preliminary research showedthat the properties of the equipment have good stability. The sort and the amount of differentcomponents can be detected from it. The apparatus is practicable.

Microwave Irradiation Treatment of Wood Flour and Its Application in PVC-Wood Flour Composites

The technique of microwave irradiation induced free radical bulk- polyaddition reactions in porous wood flour was used to modify wood flour. The behaviors of the modified wood flour under microwave irradiation, such as thermal stability and moisture sorption properties, were studied. A kind of semiinterpenetrating polymer network wood four （Semi-IPN-WF） can be formed through polymerization of MMA in the porous wood flour by microwave irradiation, and the thermal decomposition temperature of the semi-IPN-WF is considerably increased. PVC/Semi-IPN-WF composites were prepared by melt mixing in double rolls, which exhibit improved rheological properties, lower water sorption properties and outstanding mechanical performances.

Properties of paper mill sludge–wood fiber–HDPE composites after exposure to xenon-arc weathering

We used paper mill sludge（PMS） to substitute for part of the wood fibers（WF） used to reinforce high density polyethylene（HDPE）.The resulting composites were subjected to xenon-arc weathering.The composite filled with limited PMS（under 10 %） had mechanical properties and aging resistance similar to those without PMS.The composites containing more PMS faded and cracked more readily than those without PMS.Based on the carbonyl index,crystallinity,and wood index,PMS appeared to accelerate the degradation of composites during weathering.Adding PMS to WF–HDPE composites reduced the weathering resistance,and this reduction was not significant if the PMS content did not exceed 20 % of the wood fibers.Therefore,PMS could be used as a reinforcement in wood-plastic composites at levels less than20 % of the wood fiber content.

Research advance in wood composites in China

Wood composites can generally be classified in three parts: laminated composites, mixed composites and penetrated composites. Every part has its own characteristic and can be further divided. This paper introduces the history and the state of development of wood composites in China. The research about glue-laminated timber is rare and the industry hardly comes to being. A great of achievements have been obtained in mixed composites and it is well industrialized. Many studies on scrimber have been done and the Chinese researchers are looking for a feasible way to develop the scrimber industry in China. Chinese researchers also spent so much energy in studying wood plastic composites (WPC), but it has not been industrialized due to the high cost.