Numerical analysis of residence time distribution of solids in a bubbling fluidized bed based on the modified structure-based drag model

The residence time distribution （RTD） of solids and the fluidized structure of a bubbling fluidized bed were investigated numerically using computational fluid dynamics simulations coupled with the modified structure-based drag model. A general comparison of the simulated results with theoretical values shows reasonable agreement. As the mean residence time is increased, the RTD initial peak intensity decreases and the RTD curve tail extends farther. Numerous small peaks on the RTD curve are induced by the back- mixing and aggregation of particles, which attests to the non-uniform flow structure of the bubbling fluidized bed. The low value of t50 results in poor contact between phases, and the complete exit age of the overflow particles is much longer for back-mixed solids and those caught in dead regions. The formation of a gulf-stream flow and back-mixing for solids induces an even wider spread of RTD.

Flow structure and phosphorus adsorption in bed sediment at a 90° channel confluence

The distribution of the phosphorus（P） adsorption in a bed sediment at channel confluences is an important issue for understanding the transport of contaminants in channel networks. In this study, the flow structure and its effect on the P distribution in the bed sediment were investigated in a 90° confluence flume. It is shown that the P adsorption amount in the sediment varies significantly in different hydrodynamic zones. The P adsorption amount is high in the flow separation zone where the horizontal velocity of the flow is very small, and it is low in the maximum velocity zone where the flow velocity reaches a maximum. The low P adsorption amount is observed in the downstream portion of the distorted shear layer, while the P enrichment is found in the upstream portion, as is related to the significant downwelling flow in this zone. Thus, the flow structure, especially, the flow velocity, has a significant effect on the distribution of the P adsorption in the bed sediment at the channel confluences.

Experimental investigation of hydrodynamics of liquid-solid mini-fluidized beds

Expanded fluidization behavior in liquid-solid mini-fluidized beds （MFBs） was experimentally investigated using visual measurements. Wall effects in the liquid-solid MFBs were identified and explained. The measured incipient]minimum fluidization liquid velocity （Umf） in the MFBs was 1.67 to 5.25 times higher than that calculated using the Ergun equation when the ratio of solid particle diameter to bed diameter varied from 0.017 to 0.091. The ratio of the Richardson-Zaki （R-Z） exponent obtained by fitting with experimental data to that calculated using the R-Z correlation varied from 0.92 to 0.55. A wider solid particle size distribution resulted in a smaller R-Z exponent. The influence of the solid particle material on Umf and R-Z exponent was negligible.

Modelling the bed characteristics in fluidised-beds for top-spray coating processes

A particle sub-model describing the bed characteristics of a bubbling fluidised bed is presented. Atomisation air, applied at high pressures via a nozzle positioned above the bed for spray formation, is incorporated in the model since its presence has a profound influence on the bed characteristics, though the spray itself is not yet considered. A particle sub-model is developed using well-known empirical relations for particle drag force, bubble growth and velocity and particle distribution above the fluidised-bed surface. Simple but effective assumptions and abstractions were made concerning bubble distribution, particle ejection at the bed surface and the behaviour of atomisation air flow upon impacting the surface of a bubbling fluidised bed, The model was shown to be capable of predicting the fluidised bed characteristics in terms of bed heights, voidage distributions and solids volume fractions with good accuracy in less than 5 min of calculation time on a regular desktop PC. It is therefore suitable for incorporation into general process control models aimed at dynamic control for process efficiency and product quality in top-spray fluidised bed coating processes.

Experimental study and modeling of particle drying in a continuously-operated horizontal fluidized bed

Multistage fluidized beds are frequently used for product drying in industry. One advantage of these fluidized beds is that they can achieve a high throughput, when operated continuously. In this study, γ- A1203 particles were dried in a pilot-scale horizontal fluidized bed, without considering any comminution effects. For each experiment, the particle moisture content distribution and residence time distribution were determined. To take into account particle back mixing in our experiments, a one-dimensional pop- ulation balance model that considers particle residence time was introduced into a fluidized bed-drying model. Experimental particle residence time distributions were reproduced using a tank-in-series model. Subsequently, the moisture content distribution was implemented, as a second dimension to the popu- lation balance in this model. These two-dimensional simulations were able to describe the experimental data, especially the spread in the residual particle moisture distribution, much more accurately than one-dimensional simulations. Using this novel two-dimensional model, the effects of different operating parameters （process gas temperature, solid feed rate, superficial air velocity） on the particle moisture content distribution were systematically studied.

Experimental and numerical study of pseudo-2D circulating fluidized beds

We present experimental investigations and numerical simulations of a pseudo-2D riser. Experiments were performed for various airflow rates, particle types/diameters, and particle size distributions. Pres- sure distributions along the wall of the riser were measured, Additional measurements from a smaller pseudo-2D riser （Kallio et al., 2009; Shah et al., 2012） were used to analyze horizontal solids volume fraction profiles. The experimental data were compared with simulation results carried out using an Euler-Euler approach, A mesh sensitivity study was conducted for numerical simulations and effects associated with simplifying real 3D geometry to a 2D model were examined. In addition, the effect of using an algebraic equation to represent the granular temperature versus a full partial differential equation also was examined for numerical simulations. Results showed small but significant near-wall sensitivity of the flow variables to mesh size. Substantial differences in mean pressure, solids distribution, and solid velocities were obtained, when 2D and 3D simulation results were compared. Finally, applying the simplified granular temperature equation for turbulent fluidization and for dilute-phase transport can lead to incorrect predictions in models,