Finite Element Method Analysis of Effect of Blade Clearance on Plate Shearing Process

Blade clearance is an important technical parameter of the shear, which determines the shear quality of plate. The finite element method was used to simulate shearing process which is in the different specifications and blade clearances, and the impact on blade section and shearing force of blade clearance was analyzed. Comparing with traditional experience formulas and measured values, the limitations of the experience formulas were proved. And by contrasting with the shearing force data collected from Linfen Iron and Steel Company, the reliability of the finite element method was further proved. The simulated results show that the simulated values controlled by ductile fracture criterion and measured values are very close, and the deviation value is in the range of 4.8%-20.8%. For the same steel, if the plate is thicker, the blade clearance will be greater, and thickness and blade clearance are approximately linear. The difference between numerical simulation of the maximum shearing force and the measured results is 7.7% to 12.0%, and the simulation results are close to facts. With the increase of blade clearance and the thickness, the shearing force was increased to some degree.

Establishment of Optimal Blade Clearance of Stainless Steel Rolling-Cut Shear and Test of Shearing Force Parameters

The purpose aims to improve the plate shearing section quality and metal yield by means of optimal blade clearance adjustment model of rolling-cut shear and accurate calculation of the maximum shearing force , as well as for the system optimization design , structure optimization design to provide important basis.A 3 500mm rolling shear of a large stainless steel factory was taken as the test object , and the blade clearance under different influence factors of the clearance value and the shearing section were tested.The optimized production accumulated data regression analysis and the rolling shear process of stainless steel shear test.The test results show that the optimal blade clearance adjustment module is a comprehensive function , which include steel plate thickness , material , temperature and shear plate volume.The shear stress at starting stage with the relative penetration depth increases affected by the above factors , and the fracture peak decreases rapidly after being cut into the roll phase constant.

Topology and Vortex Structures of Turbine Cascade with Different Tip Clearances

This paper uses the topology theory to analyze the surface flowspectrums of straight, positively curved and negatively curvedcascades with relative tip clearances of 0.023 and 0.036, findsapparent differences of topology and vortex structures in the bladetip and the suction side wall corner of single type of cascade withthis two clearances, and studies the mechanism of the differenceformation as well as their effects o the energy loss.

Mechanical Properties of New Type Negative Offset Structure During Shearing Process of Heavy Steel Plate

According to the revised Cailikefu＇s rolling shear force formula, motion path equation of spatial seven-bar path was built, and a mechanical model, with the new structural feature of negative offset, was thus successfully established for 2 800 mm heavy shear of some iron and steel company. Shear and bar forces of steel plate, before and after the adoption of negative offset structure, were analyzed, as well as horizontal force component of mechanism that influences pure rolling shear and back-wall push force that keeps blade clearance. It was found that the back-wall push force keeps large even at the time that the maximum rolling shear was obtained; meanwhile, back-wall push force is the most approximate to side forces when 60--100 mm of offset was adopted. Both theoretical results and onsite shear quality show that the negative offset plays an important role in ensuring the stability of pure rolling shear and keeping blade clearance constant.

Experimental study of the effect of blade tip clearance and blade angle error on the performance of mixed-flow pump

The hydraulic performance test of the mixed-flow pump has been carried out through selecting different blade tip clearances and various blade angle errors.The ratio of the mixed-flow pump efficiency reduction and the blade tip clearance variation(η/δ) varies with the flow rate coefficient revealing a parabolic trend.An empirical equation has been developed for the mixed-flow pump model by parabolic fitting.For the same blade tip clearance variation δ,the mixed-flow pump efficiency reduction η increases rapidly as the flow rate rises.For any given flow rate,the efficiency,the head and the shaft power of the mixed-flow pump all decrease with the increase of the blade tip clearance.Among them,the efficiency reduction η varies approximately linearly with the blade tip clearance variation δ.When the angle of an individual blade of the mixed-flow pump has a deviation,the performance curves will move and change.These curves have consistent change directions with the performance curves under the condition of all the blades rotated at the same time,but have smaller offset and lower range of variation.When an individual blade angle error changes to ±2°,the optimal efficiency of the mixed-flow pump will have no significant difference.When the individual blade angle error increases to ±4°,the optimal efficiency will decrease by 1%.