Interfacial Morphology and Bonding Mechanism of Explosive Weld Joints

Interfacial structure greatly affects the mechanical properties of laminated plates.However,the critical material properties that impact the interfacial morphology,appearance,and associated bonding mechanism of explosive welded plates are still unknown.In this paper,the same base plate(AZ31B alloy)and different flyer metals(aluminum alloy,copper,and stainless steel)were used to investigate interfacial morphology and structure.SEM and TEM results showed that typical sine wave,wave-like,and half-wave-like interfaces were found at the bonding interfaces of Al/Mg,Cu/Mg and SS/Mg clad plates,respectively.The different interfacial morphologies were mainly due to the differences in hardness and yield strength between the flyer and base metals.The results of the microstructural distribution at the bonding interface indicated metallurgical bonding,instead of the commonly believed solid-state bonding,in the explosive welded clad plate.In addition,the shear strength of the bonding interface of the explosive welded Al/Mg,Cu/Mg and SS/Mg clad plates can reach up to 201.2 MPa,147.8 MPa,and 128.4 MPa,respectively.The proposed research provides the design basis for laminated composite metal plates fabrication by explosive welding technology.

Effect of Mechanical Surface Treatment on the Bonding Mechanism and Properties of Cold‑Rolled Cu/Al Clad Plate

In the case of valuable cold-rolled Cu/Al clad plates,billet surface treatment before rolling is a significant process that can affect the bonding efficiency and quality.While the current studies primarily focus on the influence of rolling parameters,insufficient attention has been paid to surface treatment.In this study,the effects of mechanical surface treatment on the bonding mechanism and bonding properties of cold-rolled Cu/Al clad plates were investigated.The results showed that different mechanical surface treatments have significant effects on the surface morphology,roughness,and residual stress.In addition,the effect of surface mechanical treatment on bonding quality was also observed to be critical.When the grinding direction was consistent with the rolling direction(RD),the bonding quality of the Cu/Al clad plates was significantly improved.After surface treatment along the RD for 20 s,the Cu/Al clad plates showed the highest shear strength(78 MPa),approximately four times as high as that of the unpolished samples.Simultaneously,the peel strength of this process was also significantly higher than that achieved via the other processes.Finally,on the basis of the surface morphology,roughness,and residual stress,the effect of surface treatment on the bonding mechanism and bonding properties of Cu/Al clad plates was analyzed.This study proposes a deeper understanding of the bonding behavior and bonding mechanism for cold rolled clad plates processed via mechanical surface treatment.

Mechanism of microweld formation and breakage during Cu-Cu wire bonding investigated by molecular dynamics simulation

Currently,wire bonding is the most popular first-level interconnection technology used between the die and package terminals,but even with its long-term and excessive usage,the mechanism of wire bonding has not been completely evaluated.Therefore,fundamental research is still needed.In this study,the mechanism of microweld formation and breakage during Cu-Cu wire bonding was investigated by using molecular dynamics simulation.The contact model for the nanoindentation process between the wire and substrate was developed to simulate the contact process of the Cu wire and Cu substrate.Elastic contact and plastic instability were investigated through the loading and unloading processes.Moreover,the evolution of the indentation morphology and distributions of the atomic stress were also investigated.It was shown that the loading and unloading curves do not coincide,and the unloading curve exhibited hysteresis.For the substrate,in the loading process,the main force changed from attractive to repulsive.The maximum von Mises stress increased and shifted from the center toward the edge of the contact area.During the unloading process,the main force changed from repulsive to attractive.The Mises stress reduced first and then increased.Stress concentration occurs around dislocations in the middle area of the Cu wire.

Interface structure and formation mechanism of diffusion-bonded joints of TiAl-based alloy to titanium alloy

Vacuum diffusion bonding of a TiAl based alloy (TAD) to a titanium alloy (TC2) was carried out at 1 273 K for 15～120 min under a pressure of 25 MPa . The kinds of the reaction products and the interface structures of the joints were investigated by SEM, EPMA and XRD. Based on this, a formation mechanism of the interface structure was elucidated. Experimental and analytical results show that two reaction layers have formed during the diffusion bonding of TAD to TC2. One is Al rich α(Ti)layer adjacent to TC2,and the other is (Ti 3Al+TiAl)layer adjacent to TAD,thus the interface structure of the TAD/TC2 joints is TAD/(Ti 3Al+TiAl)/α(Ti)/TC2.This interface structure forms according to a three stage mechanism,namely(a)the occurrence of a single phase α(Ti)layer;(b)the occurrence of a duplex phase(Ti 3Al+TiAl)layer;and(c)the growth of the α(Ti)and (Ti 3Al+TiAl)layers.

Bonding Mechanisms of Basic Refractories for RH Snorkels

Magchrome bricks,as the inner lining of RH snorkels,have played a vital role in the operation of RH degassers for a long term.In chrome-free campaigns,resin-bonded,Al-containing magnesia bricks have been an alternative of magchrome bricks with a comparable performance in the last decade.It is important to have found whisker formation in the matrix of Alcontaining magnesia bricks above 1100°C and in the correlation to their high performance of RH snorkels.In this paper,the bonding mechanisms of both refractories are investigated to differentiate from other refractories.In magchrome bricks,the bonding modes of fused magchrome grains are characterized by the reactions between magnesia and chrome ore at different burning temperatures.At 1500°C,liquid forms around chromite grains.It is sucked into surrounding magnesia and a gap forms around chromite grains at 1600°C.Plenty of Fe2O3,Cr2O3 and Al2O3 have diffused from chrome ore into magnesia at 1670°C.A complete dissolution of the chrome ore takes place at 1750°C,with chromite precipitating entirely.In unburnt,Al-containing magnesia bricks,a dense network of whiskers is formed during heating,which is a prevailing bonding feature,instead of traditional particle growing and merging.It is believed that the whiskers are formed by vapoursolid mechanism since there is no liquid droplet observed at the tip of whiskers.In most stringent working conditions of RH snorkels,the bonding mechanisms are emphasized for their application,instead of chromia component.

Ab Initio Study on The Influence of Spin State upon Bonding and Interaction in Fe-COBondCovalenciesinR2BaCuO5(R=Sm,Gd,Dy,Ho,Y,Er,Tm,Yb,Lu)

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Study of New Way about Si/Si Bonding

A new set of technique was adopted in bonding Si-Si by using Ge (Ⅳ element),which is used as the substitute for the common hydrophilic method. The bond layer has no holes, and the edge bond-rate amounts to above 98%, and the bond strength is above 2156 Pa. By doping the same kind of dopant with low-resistance in Ge, the stress compensation was realized.

THEORETICAL ANALYSIS OF HYDROGENATION MECHANISM CATALYZED BY Pd-Fe_2O_3/D_(3520)

The mechanism of catalytic hydrogenation of styrene is analyzed by catalysis theory and frontier molecular orbital theory.

Repairing of exit-hole in friction-stir-spot welded joints for 2024-T4 aluminum alloy by resistance welding

The exit-hole in friction stir spot welded(FSSWed) 2024-T4 aluminum alloy joints was successfully repaired by using a three-phase secondary rectification resistance spot welding machine, which is termed as filling exit-hole based on resistance welding(FEBRW). The filling dynamic behavior of force was recorded by a device monitoring. Optical microscope(OM), electron backscatter diffraction(EBSD), and tensile shear tests and finite element modelling were conducted to investigate the repairing stages and bonding mechanisms of the repaired joints in detail. Results showed that exit-hole was completely filled and repaired experiencing three stages. Metallurgical bonding was achieved between plug and exit-hole wall in two forms, including melting bonding in the middle of the joints and partial diffusion bonding on both the upper and bottom of the joints. The highest tensile shear strength of the repaired joints was 7.43 kN, which was 36.3% higher than that of the as welded joints. Resistance welding paves an efficient way to repair the exit-hole in FSSWed joints.

Correlation of interfacial bonding mechanism and equilibrium conductance of molecular junctions

We report theoretical investigations oil tile role of interracial bonding mechanism and its resulting structures to quantum transport in molecular wires. Two bonding mechanisms for the Au-S bond in an Au（111） / 1,4-benzenedithiol（BDT）/Au（111） junction were identified by ab initio calculation, con- firmed by a recent experiment, which, we showed, critically control charge conduction. It was found, for Au/BDT/Aujunctions, the hydrogen atom, bound by a dative bond to the Sulfur, is energetically non-dissociativeafter the interface formation. The calculated conductance and junction breakdown forces of H-non-dissociative Au/BDT/Au devices are consistent with the experimental values, while the H-dissociated devices, with the interface governed by typical covalent bonding, give conduc- tance more than an order of magnitude larger. By examining the scattering states that traverse the junctions, we have revealed that mechanical and electric properties of a junction have strong corre- lation with the bonding configuration. This work clearly demonstrates that the interracial details. rather than previously believed ninny-body effects, is of vital importance for correctly predicting equilibrium conductance of molecular junctions; and manifests that the interfaeial contact must be carefully understood for investigating quantum transport properties of molecular nanoelectronics.

Detailed Evolution Mechanism of Interfacial Void Morphology in Diffusion Bonding

Similar diffusion bonding of 1Cr11Ni2W2MoV stainless steel was conducted at different bonding tem- peratures. The interface characteristics and mechanical properties of joints were examined, and the evolution of interracial void morphology was analyzed in detail The results showed that there were four typical interfacial void shapes generating sequentially： the large scraggly voids, penny-shaped voids, ellipse voids and rounded voids. The variation of interracial void shape was dominated by surface diffusion, while the reduction of void volume was ascribed to the combined effects of plastic flow of materials around voids, interface diffusion and volume diffusion. Owing to the elimination of void from the bonding interface, the sound joint obtained could exhibit nearly full interracial contact, and present excellent mechanical properties, in which the microhardness and shear strength of joint matched those of base material.

Recent advances and trends in roll bonding process and bonding model:A review

This review presents a thorough survey of the roll bonding process with a focus on the bimetallic bars/tubes as well as the bonding models and criteria.The review aims to provide insight into cold,hot and cryogenic bonding mechanisms at the micro and atomic scale and act as a guide for researchers working on roll bonding,other joining processes and bonding simulation.Mean-while,the shortcomings of roll bonding processes are presented from the aspect of formable shapes,while bonding models are shown from the aspect of calculation time,convergence,interface behav-ior of dissimilar materials as well as hot bonding status prediction.Two well-accepted numerical methodologies of bonding models,namely the contact algorithm and cohesive zone model(CZM)of bonding models and in simulations of the bonding process are highlighted.Particularly,recent advances and trends in the application of the combination of mechanical interlocking and metallurgical bonding,special energy fields,gradient structure,novel materials,green technology and soft computing method in the roll bonding process are also discussed.The challenges for advancing and prospects of the roll bonding process and bonding model are presented in an attempt to shed some light on the future research direction.

Fabrication and Characterization of High-Bonding-Strength Al/Ti/Al-Laminated Composites via Cryorolling

Sandwich-like Al/Ti/Al-laminated composites have many advantages such as low density and high specific strength with value in mechanical manufacturing and aerospace engineering. Here, Al/Ti/Al-laminated composites were fabricated by hot roll bonding and subsequent processes: cryorolling(-190 ℃ and-100 ℃), cold rolling(25 ℃), and hot rolling(300 ℃). Their bonding strength and mechanical properties were then studied by an Autograph AGS-X universal electronic testing machine. The results show that cryorolling can improve the interface bonding strength and tensile strength of Al/Ti/Allaminated composites. For the Al/Ti/Al-laminated composites subjected to cryorolling at-100 ℃, they have the highest strength near 260 MPa—this is 48 MPa and 41 MPa higher than the laminated composites subjected to cold and hot rolling, respectively. These results also show the strongest peeling strength. Finally, the mechanisms of the enhancement of bonding strength and mechanical properties of Al/Ti/Al-laminated composites subjected to cryorolling were mainly discussed.

Active vibration control of piezoelectric bonded smart structures using PID algorithm

Thin-walled structures are sensitive to vibrate under even very small disturbances. In order to design a suitable controller for vibration suppression of thin-walled smart structures, an electro-mechanically coupled finite element（FE） model of smart structures is developed based on first-order shear deformation（FOSD） hypothesis. Considering the vibrations generated by various disturbances, which include free and forced vibrations, a PID control is implemented to damp both the free and forced vibrations. Additionally, an LQR optimal control is applied for comparison.The implemented control strategies are validated by a piezoelectric layered smart plate under various excitations.

Microstructure and mechanical properties of Mg-5Li-1Al sheets prepared by accumulative roll bonding

Ultrafine-grain and high-strength Mg-SLi-1Al sheets were prepared by accumulative roll bonding （ARB） process. Evolution of microstructure and mechanical properties of ARB-processed Mg-5Li-1Al sheets was investigated. Results show that, during ARB process, the evolution of deformation mechanism oft Mg-5Li-1Al alloy is as follows： twinning deformation, shear deformation, forming macro shear zone, and finally dynamic recrystallization （DRX）. The grain refining mechanism changes from twin DRX to rotation DRX. With the increase in ARB cycles, strength of the Mg-5Li-1Al sheets is enhanced, whilst elongation varies slightly. With the increase in rolling cycles, anisotropy of mechanical properties decreases. It is conclusive that strain hardening and grain refinement dominate the strengthening mechanism of Mg-5Li-1Al alloy.

Mechanism and rate constants for complete series reactions of 19 fluorophenols with atomic H

Fluorine-containing halogenated fluorophenol may have effect as intermediate species involved in the formation of polyfluorinated dibenzo-p-dioxin/dibenzofurans （PFDDs/Fs）. The mechanism for the atomic H initiated reactions with complete series of nineteen fluorophenol congeners was studies using the density functional theory. At the MPWB1K,/6-31＋G（d,p） level, the geometries and frequencies of reactants, transition states, and products were obtained, and the accurate energetic values were acquired at the MPWB 1K/6-311 ＋G（3df,2p） level. The rate constants were evaluated by the canonical variational transition-state theory with the small curvature tunneling contribution over a wide temperature range of 600-1000 K. The study shows that the intramolecular hydrogen-bond in the ortho-substituted FPs as well as the inductive effect of the electron-withdrawing fluorine and steric repulsion of multiple substitutions may ultimately be responsible for the relative strength of the O-H bonds in FPs. The results can be used for further studies on PFDD/Fs formation mechanism.

Mechanical Properties and Microstructure Evolution of AA1100 Aluminum Sheet Processed by Accumulative Press Bonding Process

Accumulative press bonding（APB） is a novel variant of severe plastic deformation processes,which is devised to produce materials with ultra-fine grain.In the present work,the mechanical properties and microstructural evolution of AA1100 alloy,which is produced by APB technique,were investigated.The study of the microstructure of AA1100 alloy was performed by optical microscopy.The results revealed that the grain size of the samples decreased to 950 nm after six passes of APB process.The yield strength of AA1100 alloy after six passes of the process increased up to 264 MPa,which is three times higher than that of the as-cast material（89 MPa）.After six passes,microhardness values of AA1100 alloy increased from 38 to 61 HV.Furthermore,the results showed that the behavior of variations in mechanical properties is in accordance with the microstructural changes and it can be justified by using the Hall-Patch equation.Moreover,the rise in the yield strength can be attributed to the reduction in the grain size leading to the strain hardening.

Effect of Laser Processing Pattern on the Mechanical Properties of Aluminum Alloy Adhesive Joints

Adhesive bonding is a promising joining technology for joining lightweight aluminum structures,offering advantages such as the absence of additional heat input,connection damage,and environmental pollution.To further enhance the strength of aluminum adhesive joints,this study investigates the influence of laser surface treatment on their mechanical properties.Specifically,the effect of laser processing patterns and their geometric parameters on aluminum alloy adhesive joints is examined.A fiber laser is used to process crater array and multi-groove pattern on A6061 aluminum surface.The impact of crater overlap ratio and groove distance on various aspects,including aluminum surface morphology,roughness(Sa),adhesive joints shear,tensile strength,and failure modes is discussed.Laser confocal microscope tests,water contact angle tests,lap shear tests,and cross tensile tests are employed to analyze these parameters.The results indicate that as the crater overlap ratio increases,the S_(a) value of the aluminum surface increases.Moreover,the shear strength of adhesive joints initially increases and then decreases,while the tensile strength consistently increases.On the other hand,an increase in groove distance leads to a decrease in S_(a),as well as a reduction in both shear and tensile strength of adhesive joints.For shear loading conditions,mechanical interlocking is identified as one of the bonding mechanisms in aluminum adhesive joints featuring crater array and multi-groove patterns.The formation of interlocking structures is found to be influenced by the aluminum surface pattern and its associated parameters,as revealed through failure surface analysis.Specifically,adhesive and crater or groove interactions contribute to the formation of interlocking structures in specimens with a crater overlap ratio of -60% or groove distances of 120,180,300,and 400μm.Conversely,specimens with overlap ratios of 0%,40%,and 60% exhibit interlocking structures formed by the adhesive and crater edge.

Shear strength model of the reinforced concrete beams with embedded through-section strengthening bars

In this study,finite element(FE)analysis is utilized to investigate the shear capacity of reinforced concrete(RC)beams strengthened with embedded through-section(ETS)bars.Effects of critical variables on the beam shear strength,including the compressive strength of concrete,stiffness ratio between ETS bars and steel stirrups,and use of ETS strengthening system alone,are parametrically investigated.A promising method based on the bond mechanism between ETS strengthening and concrete is then proposed for predicting the shear resistance forces of the strengthened beams.An expression for the maximum bond stress of the ETS bars to concrete is developed.This new expression eliminates the difficulty in the search and selection of appropriate bond parameters from adhesion tests.The results obtained from the FE models and analytical models are validated by comparison with those measured from the experiments.Consequently,the model proposed in this study demonstrates better performance and more accuracy for prediction of the beam shear-carrying capacity than those of existing models.The results obtained from this study can also serve researchers and engineers in selection of the proper shear strength models for design of ETS-strengthened RC beams.

The Rise and Promise of Molecular Nanotopology

Molecular nanotopology—a term we coined recently—is a rapidly developing field of research that is emerging out of the confluence of chemical topology with the mechanical bond.When perusing the increased research activities in this field,it is clear that a new discipline is ready to receive recognition in its own right.In this Mini-Review,we address the historical development of chemical topology and describe how the rational design and practical synthesis of molecular links and knots with mechanical bonds.