Wear Resistance of CO_2 Corrosion Product Scale Formed at High Temperature

To investigate the correlation between structure characteristics and wear resistance of CO2 corrosion product scales at high temperature and high pressure, an autoclave was used to prepare CO2 corrosion product scales on N80 steel in carbon dioxide corrosion environment. The correlation between wear resistance of the scales and many other factors, such as temperature, pressure, morphology, structure, velocity of fluid medium, sand grain size, and so on, was comparatively analyzed by a self assembled wear device, and the scale morphologies before or after being worn were observed by scanning electron microscope （SEM）. And then the surface grain size and thickness of scale were measured. The results showed that the cross-section of the corrosion scale was of a double-layer structure, the outer layer of which was composed of regular crystals, whereas the inner layer was a thin scale of fine grains. The outer grain size and thickness of scale varied with temperature, and the initial wear loss was consistent with the surface grain size; at the same time, the total wear loss corresponded to the thickness of scale. Compared to wear resist- ance in different depths of the scale, it was found that the structure of scale was a double-layer structure in cross-section, and the wear resistance of inner layer was better than that of the outer layer; the closer the scale to the matrix, the greater was the wear resistance of scale; and the larger the size or the higher the rotary speed of solid grain in multiphase flowing medium, the more was the wear loss of scale.

Effect of Ca^(2+) on CO_2 corrosion properties of X65 pipeline steel

The effect of Ca^2＋ on CO2 corrosion to X65 pipeline steel was investigated in the simulated stratum water of an oil field containing different concentrations of Ca^2＋. It is found that Ca^2＋ can enhance the corrosion rate, especially in the Ca^2＋ concentration from 256 to 512 mg/L, which can be attributed to the growing grain size and loosing structure of corrosion scales with increasing Ca^2＋ concentration. X-ray diffraction （XRD） and X-ray photoelectron spectroscopy （XPS） investigations reveal that a complex carbonate （Fe, Ca）CO3 forms at high Ca^2＋ concentration due to the gradual replacement of Fe^2＋ in FeCO3 by Ca^2＋.

Effect of Ca2+ and Mg2+ on CO2 Corrosion Behavior of Tube Steel

Effects of Ca2+ and Mg2+ on the CO2 corrosion behaviors of tube steel were studied in simulated oil-field environment.The influence of Ca2+and Mg2+ on the corrosion rate and morphologies of corrosion product layer was determined by scanning electron microscope and measuring mass loss.Potentiodynamic polarization and impedance spectroscopy were used to investigate the change of electrochemical characteristic parameters of corrosion product layer and corrosion dynamic process.The results show that with Ca2+ and Mg2+ in electrolyte,the morphologies and microstructures of corrosion product layer changed obviously,thus affecting the corrosion process.

Modeling the rate of corrosion of carbon steel using activated diethanolamine solutions for CO2 absorption

A mechanistic model is developed to investigate the influence of an activator on the corrosion rate of carbon steel in the absorption processes of carbon dioxide(CO2).Piperazine(PZ)is used as the activator in diethanolamine(DEA)aqueous solutions.The developed model for corrosion takes into consideration the effect of fluid flow,transfer of charge and diffusion of oxidizing agents and operating parameters like temperature,activator concentration,CO2 loading and pH.The study consists of two major models:Vapor–liquid Equilibrium(VLE)model and electrochemical corrosion model.The electrolyte-NRTL equilibrium model was used for determination of concentration of chemical species in the bulk solution.The results of speciation were subsequently used for producing polarization curves and predicting the rate of corrosion occurring at the surface of metal.An increase in concentration of activator,increases the rate of corrosion of carbon steel in mixtures of activated DEA.

Corrosion Inhibition of Imidazoline Derivates with Benzene Rings on Mild Steel in CO_2-Saturated Brine Solution

Corrosion inhibition of three imidazoline derivates with different numbers of benzene rings,namely 2-phenyl-1-ethylamino imidazoline（CI-1）,2-phenyl-1-ethylamino-1-methylbenzyl quaternary imidazoline（CI-12） and 2-phenyl-1-benzoyl ethylamino imidazoline（CI-13）,on mild steel in CO2-saturated brine solution was evaluated by mass-loss method and potentiodynamic polarization method.The results show that the three imidazoline derivates can inhibit CO2 corrosion effectively with CI-12 ranking the highest.They mainly restrain the anodic dissolution and act as anodic-type inhibitors.The adsorptions of these derivates on the mild steel surface follow the Langmuir adsorption isothermal equation and belong to chemical adsorption.

Predictive Model for Corrosion Rate of Oil Tubes in CO_2/H_2S Coexistent Environment Part Ⅰ: Building of Model

Based on an analysis of the existing models of CO 2 corrosion in literatures and the autoclave simulative experiments, a predictive model of corrosion rate (r corr) in CO 2/H 2S corrosion for oil tubes has been established, in which r corr is expressed as a function of pH, temperature (T), pressure of CO 2 (P CO 2) and pressure of H 2S (P H 2S). The model has been verified by experimental data obtained on N80 steel. The improved features of the predictive model include the following aspects: (1) The influence of temperature on the protectiveness of corrosion film is taken into consideration for establishment of predictive model of the r corr in CO 2/H 2S corrosion. The Equations of scale temperature and scale factor are put forward, and they fit the experimental result very well. (2) The linear relationship still exists between ln r corr and ln P CO 2 in CO 2/H 2S corrosion (as same as that in CO 2 corrosion). Therefore, a correction factor as a function of P H 2S has been introduced into the predictive model in CO 2/H 2S corrosion. (3) The model is compatible with the main existing models.

Formation Characteristic of CO_2 Corrosion Product Layer of P110 Steel Investigated by SEM and Electrochemical Techniques

Formation characteristic of CO2 corrosion product layer on the surface of P110 steel was investigated in simulated oilfield environment using massqoss experiment, potentiodynamic polarization curve, impedance spectroscopy, and SEM micrograph analysis. Samples of different times up to 240 h were tested during exposure. Corrosion product was primarily composed of Fe（Ca, Mg）（CO3 ）2, which was distinguished by two layers. With an increase in the exposure time, the charge transfer resistance and polarization resistance increased progressively, the uniform cor- rosion rate decreased, and the corrosion reaction was controlled by the diffusion process instead of the activation process. All phenomena were attributed to the formation of the protective corrosion product layer. More compact and lower porosity of the layer made it more difficult to transfer and diffuse through the corrosion product layer for the charges and ions. Similar results were obtained bv electrochemical test and mass-loss experiment.

Development mechanism of internal local corrosion of X80 pipeline steel

The occurrence and development mechanism of internal local corrosion has always been a controversial topic,and especially under flow conditions.In this paper,an improved high shear force loop was experimentally used,and local flow field is induced by simulating corrosion defects on the surface of X80 pipeline steel specimens.The characteristics of corrosion products deposited on the surface of specimens in CO2-saturated NACE solution were investigated by means of electrochemical impedance spectroscopy(EIS),scanning electron microscopy(SEM),X-ray diffraction(XRD),and energy dispersive spectrometry(EDS).The 3D micromorphology of the corrosion test surface after remove the corrosion scale used to measure the size of localized corrosion pit.Under the influence of local defects,the wall shear stress(WSS)and turbulent kinetic energy of local flow fields enhanced significantly,and pressure fluctuations in local flow field were induced.The results showed that the characteristics of surface corrosion products varied with flow velocity.The corrosion scales formed in various regions of specimens with defects exhibited different surface micro-morphologies and chemical compositions.Overall,these data offer new perspectives for better understanding the mechanisms behind local corrosion.

CO_2 Corrosion and Grooving Corrosion Behavior of the ERW Joint of the Q125 Grade Tube Steel

In order to investigate the CO2 corrosion behavior and the grooving corrosion susceptibility of electric resistance welded tubes of the Q125 grade, the high temperature and high pressure autoclave was employed to conduct CO2 corrosion experiments for the welded joint. The mechanisms of grooving corrosion and the factors influencing grooving corrosion susceptibility were identified by electrochemical measurement, microstructure observation, residual stress examination, micro-region composition and orientation analysis. The CO2 corrosion results show that the corrosion resistance of the base material is the best, followed by heataffected zone and the welded seam is the worst. The grooving corrosion occurred in the welded seam, and the grooving corrosion susceptibility of welded seam is relativity high. The dominated reason for the grooving corrosion of the electric resistance welded joint is the notable inclusions consisting of MnS as the main content in the welded seam. The proportion of high-angle grain boundaries in the welding zone is higher than that of base metal and the heat affected zone, which plays an important role in the corrosion behavior of the welded seam.

Investigation of Mechanical Property of Oil Tube Steel P110S in High Temperature and High Pressure Environment Containing H_2S/CO_2

With the exploitation of high sour and deep oil well in china,the corrosion medium containing CO 2,H 2 S,Cl-and organic acid threaten the safety of oil equipment and tube steel severely.In this article,many experiments,including corrosion tests,tensile tests,hydrogen concentration measurement tests and SEM examinations,were performed to investigate the effect of H 2 S partial pressure and loading stress on the mechanical property of oil tube steel P110S in high temperature and high pressure environment containing H 2 S/CO 2.The tensile strength and yield strength during fracture process of P110S steel were obtained experimentally and the fracture morphology was analyzed by SEM.The results indicate that both tensile strength and yield strength decreased after corrosion.The damage of tensile strength and yield strength became serious with an increase in H 2 S partial pressure and loading stress.According to the fracture analysis,the fracture mode exhibited quasi-cleavage and dimple mixed fracture,and the area of quasi-cleavage pattern increased with H 2 S partial pressure and loading stress increasing.According to the results of tensile test and hydrogen concentration measurement test,the tensile property degradation is closely associated with diffusible hydrogen concentration of P110S steel in the H 2 S/CO 2 environment.

Corrosion Performance of High Strength 15Cr Martensitic Stainless Steel in Severe Environments

High pressure and high temperature corrosion performance of high strength 15 Cr martensitic stainless steel was studied in different severe environments—live acid（10%HCl＋1.5%HF＋3%HAc＋5.1% corrosion inhibitor）,spent acid and formation water containing CO2.The results show that the corrosion of high strength 15 Cr martensitic stainless steel in live acid is most serious,and the uniform corrosion rate is far greater than those in spent acid and formation water containing CO2 corrosion environments,but all of them can be acceptable for oilfield.Acidizing corrosion inhibitor displays a good matching ability with the high strength 15 Cr martensitic stainless steel in terms of decreasing the uniform corrosion rate,which changes mainly the anodic process of high strength 15 Cr martensitic stainless steel.The corrosion potential moves to the positive direction,thus the corrosion current density decreases significantly.There are some different degrees of pitting of high strength 15 Cr martensitic stainless steel after corrosion tests in live acid,spent acid and formation water containing CO2,and the pitting density aggravates significantly and the maximum pit depth decreases in the corrosion sequence.