A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming （Conform）. The mechanical properties, electri...A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming （Conform）. The mechanical properties, electrical conductivity and the compressed creep behaviour of the alloy were studied. The results indicate that the Conform process induces obvious grain refinement, strain-induced precipitation of AI7CuzFe phase and the transformation of crystal orientation distribution. The processed alloy has good comprehensive mechanical properties and electrical conductivity. Moreover, a better creep resistance under the conditions of 90 ~C and 76 MPa is shown compared with pure A1 and annealed copper, and the relationship between primary creep strain and time may comply with the logarithmic law. The enhanced properties are attributed to the grain refinement as well as the fine and homogeneously distributed thermally stable A1Fe and A17Cu2Fe precipitation phases.展开更多
Steel 20Mn23AlV is a type of high aluminum steel with a very low ladle free-opening rate. The aluminum composition of 20Mn23AlV ranges from 1.6% to 2.45% ,which is significantly higher than other types of steel. Accor...Steel 20Mn23AlV is a type of high aluminum steel with a very low ladle free-opening rate. The aluminum composition of 20Mn23AlV ranges from 1.6% to 2.45% ,which is significantly higher than other types of steel. According to the real condition of 40 t ladle in steel-making plant of Baosteel Special Steel Company, previous works show that the key factors affecting the ladle free-opening rate of high aluminum steel in continuous casting are：sand material, accessories baking, ladle nozzle cleaning, the process and amount of adding sand, and the rate of argon stirring during refining. Therefore, improving the ladle filler sand quality, baking all of the raw materials, controlling the addition of ladle filler sand, cleaning the ladle nozzle, and optimizing argon stirring during the refining process can resolve the problem of a low ladle free-opening rate of high aluminum steel caused by the long ladle time of liquid steel.展开更多
EVA plastic film is the key material for V-process. Through decades of research, special EVA film for V-process has been produced. The film has adequate elongation; its maximum is about 800% in longitudinal direction ...EVA plastic film is the key material for V-process. Through decades of research, special EVA film for V-process has been produced. The film has adequate elongation; its maximum is about 800% in longitudinal direction and 750% in transversal direction. The single width of the film is 2.8 m and the double width is 5.6 m, which is the widest sheet film for V-process in China. Sheets with different thickness ranging from the thickest 0.35 mm to the thinnest 0.08 mm can meet different demands in China. The film can be used not only for V-process of iron castings, but also for the manganese steel railway frog, steel rocking support and side frame castings for train and the steel bridge box for engine truck.展开更多
Al2O3-ZrO2 with a high level of hardness and toughness is known as ceramic steel. Due to its unique properties it can be used as a reinforcement in fabrication of metal matrix composites. In this study, nanoparticles ...Al2O3-ZrO2 with a high level of hardness and toughness is known as ceramic steel. Due to its unique properties it can be used as a reinforcement in fabrication of metal matrix composites. In this study, nanoparticles of Al2O3-10% ZrO2 with an average size of 80 nm were used to fabricate Al matrix composites containing 0.5, 1, 1.5 and 2 wt.% of the reinforcement. The fabrication route was stir casting at 850?C. There is no report about usage of this reinforcement in fabrication of composites in the literature. The microstructures of the as-cast composites were studied by scanning electron microscope (SEM). Density measurement, hardness and tensile properties were carried out to identify the mechanical properties of the composites. The results revealed that with increasing the reinforcement content, density decreased while yield, ultimate tensile strength and compressive strength increased. Also, hardness increased by increasing the reinforcement content up to 1 wt.% Al2O3-10% ZrO2 but it decreased in the samples containing higher amounts of reinforcement.展开更多
Applying Lagrange-Germain＇s theory of elas- tic thin plates and Hamiltonian formulation, the dynamics of cantilever plates and the problem of its vibration control are studied, and a general solution is finally given...Applying Lagrange-Germain＇s theory of elas- tic thin plates and Hamiltonian formulation, the dynamics of cantilever plates and the problem of its vibration control are studied, and a general solution is finally given. Based on Hamiltonian and Lagrangian density function, we can obtain the flexural wave equation of the plate and the relationship between the transverse and the longitudinal eigenvalues. Based on eigenfunction expansion, dispersion equations of propagation mode of cantilever plates are deduced. By satisfying the boundary conditions of cantilever plates, the natural frequencies of the cantilever plate structure can be given. Then, analytic solution of the problem in plate structure is obtained. An hybrid wave/mode control approach, which is based on both independent modal space control and wave control methods, is described and adopted to analyze the active vibration control of cantilever plates. The low-order （controlled by modal control） and the high-order （controlled by wave control） frequency response of plates are both improved. The control spillover is avoided and the robustness of the system is also improved. Finally, simulation results are analyzed and discussed.展开更多
The flow pattern and the velocity distribution of a liquid metal in the flow control mold （FC-mold） were investigated with a mercury model by analogy to the molten steel during continuous casting. The velocity measu...The flow pattern and the velocity distribution of a liquid metal in the flow control mold （FC-mold） were investigated with a mercury model by analogy to the molten steel during continuous casting. The velocity measurement was conducted by the ultrasonic Doppler velocimeter （UDV） under various magnetic distributions and flux densities. The impingement intensity and the scouring intensity of the liquid metal to the narrow wall of the mold were calculated based on the measured data, and the influence of the magnetic flux density on the liquid metal flow in the mold was analyzed. The results showed that the surface of the liquid metal became more active when only the lower magnet was assembled, and the surface fluctuation was suppressed when further applying the upper magnetic field. It was indicated that when the upper and lower magnetic flux densities were 0.18 T and 0.5 T, respectively, the optimum conditions could be obtained, under which the free surface fluctuation could be suppressed, and a flow recirculation could rapidly form.展开更多
基金Project(20130161110007) supported by the Doctoral Program of Higher Education of China
文摘A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming （Conform）. The mechanical properties, electrical conductivity and the compressed creep behaviour of the alloy were studied. The results indicate that the Conform process induces obvious grain refinement, strain-induced precipitation of AI7CuzFe phase and the transformation of crystal orientation distribution. The processed alloy has good comprehensive mechanical properties and electrical conductivity. Moreover, a better creep resistance under the conditions of 90 ~C and 76 MPa is shown compared with pure A1 and annealed copper, and the relationship between primary creep strain and time may comply with the logarithmic law. The enhanced properties are attributed to the grain refinement as well as the fine and homogeneously distributed thermally stable A1Fe and A17Cu2Fe precipitation phases.
文摘Steel 20Mn23AlV is a type of high aluminum steel with a very low ladle free-opening rate. The aluminum composition of 20Mn23AlV ranges from 1.6% to 2.45% ,which is significantly higher than other types of steel. According to the real condition of 40 t ladle in steel-making plant of Baosteel Special Steel Company, previous works show that the key factors affecting the ladle free-opening rate of high aluminum steel in continuous casting are：sand material, accessories baking, ladle nozzle cleaning, the process and amount of adding sand, and the rate of argon stirring during refining. Therefore, improving the ladle filler sand quality, baking all of the raw materials, controlling the addition of ladle filler sand, cleaning the ladle nozzle, and optimizing argon stirring during the refining process can resolve the problem of a low ladle free-opening rate of high aluminum steel caused by the long ladle time of liquid steel.
文摘EVA plastic film is the key material for V-process. Through decades of research, special EVA film for V-process has been produced. The film has adequate elongation; its maximum is about 800% in longitudinal direction and 750% in transversal direction. The single width of the film is 2.8 m and the double width is 5.6 m, which is the widest sheet film for V-process in China. Sheets with different thickness ranging from the thickest 0.35 mm to the thinnest 0.08 mm can meet different demands in China. The film can be used not only for V-process of iron castings, but also for the manganese steel railway frog, steel rocking support and side frame castings for train and the steel bridge box for engine truck.
文摘Al2O3-ZrO2 with a high level of hardness and toughness is known as ceramic steel. Due to its unique properties it can be used as a reinforcement in fabrication of metal matrix composites. In this study, nanoparticles of Al2O3-10% ZrO2 with an average size of 80 nm were used to fabricate Al matrix composites containing 0.5, 1, 1.5 and 2 wt.% of the reinforcement. The fabrication route was stir casting at 850?C. There is no report about usage of this reinforcement in fabrication of composites in the literature. The microstructures of the as-cast composites were studied by scanning electron microscope (SEM). Density measurement, hardness and tensile properties were carried out to identify the mechanical properties of the composites. The results revealed that with increasing the reinforcement content, density decreased while yield, ultimate tensile strength and compressive strength increased. Also, hardness increased by increasing the reinforcement content up to 1 wt.% Al2O3-10% ZrO2 but it decreased in the samples containing higher amounts of reinforcement.
基金supported by the National Natural Science Foundation of China(10572045)
文摘Applying Lagrange-Germain＇s theory of elas- tic thin plates and Hamiltonian formulation, the dynamics of cantilever plates and the problem of its vibration control are studied, and a general solution is finally given. Based on Hamiltonian and Lagrangian density function, we can obtain the flexural wave equation of the plate and the relationship between the transverse and the longitudinal eigenvalues. Based on eigenfunction expansion, dispersion equations of propagation mode of cantilever plates are deduced. By satisfying the boundary conditions of cantilever plates, the natural frequencies of the cantilever plate structure can be given. Then, analytic solution of the problem in plate structure is obtained. An hybrid wave/mode control approach, which is based on both independent modal space control and wave control methods, is described and adopted to analyze the active vibration control of cantilever plates. The low-order （controlled by modal control） and the high-order （controlled by wave control） frequency response of plates are both improved. The control spillover is avoided and the robustness of the system is also improved. Finally, simulation results are analyzed and discussed.
基金the National Natural Science Foundation of China (Grant No.50911130365)the National Key Basic Program of China(973 Program)(Grant No.2011CB610404)
文摘The flow pattern and the velocity distribution of a liquid metal in the flow control mold （FC-mold） were investigated with a mercury model by analogy to the molten steel during continuous casting. The velocity measurement was conducted by the ultrasonic Doppler velocimeter （UDV） under various magnetic distributions and flux densities. The impingement intensity and the scouring intensity of the liquid metal to the narrow wall of the mold were calculated based on the measured data, and the influence of the magnetic flux density on the liquid metal flow in the mold was analyzed. The results showed that the surface of the liquid metal became more active when only the lower magnet was assembled, and the surface fluctuation was suppressed when further applying the upper magnetic field. It was indicated that when the upper and lower magnetic flux densities were 0.18 T and 0.5 T, respectively, the optimum conditions could be obtained, under which the free surface fluctuation could be suppressed, and a flow recirculation could rapidly form.
文摘通过对某污水处理厂循环活性污泥法工艺(cyclic activated sludge technology,CAST)中选择池、缺氧池和好氧池中氮组分和污泥浓度进行测定,结合污泥活性、同步硝化-反硝化(simultaneous nitrification and denitrification,SND)速率及饱食-饥饿(feast-famine)批次实验,评价该处理工艺的脱氮性能。结果表明,好氧池内同步硝化-反硝化和沉淀过程中的内源反硝化(endogenous denitrification,ED)脱氮对总氮去除的贡献占据主导,分别为(35.50±4.15)%和(62.86±4.13)%,而缺氧池反硝化(DEN)脱氮贡献仅为(1.64±0.05)%;溶解氧(dissolved oxygen,DO)浓度对CAST工艺脱氮性能有极大影响,控制好氧池中DO浓度为1~1.5 mg·L^(-1)时可获得最佳脱氮效果,CAST工艺的TN去除率可达84.51%;饱食-饥饿批次实验证明,饥饿时长为36 h时对乙酸(HAc)的吸收能力最强,可达每1 g VSS消耗0.173 g HAc,依此可推算出CAST工艺的最佳回流比为45%。
