TiB2P/Al composite was successfully fabricated by squeeze casting technology.Its mechanical and tribological properties were evaluated .The elimination of Ti-Al intermetallic compound was confirmed by X-ray diffracti...TiB2P/Al composite was successfully fabricated by squeeze casting technology.Its mechanical and tribological properties were evaluated .The elimination of Ti-Al intermetallic compound was confirmed by X-ray diffraction (XRD)studies.At 45% volume fraction ,the bending strength at ambient temperature was 934 MPa.And the fracture modes included ductile failure of Al matrix and brittle fracture of TiB2 pqrticles.In dry sliding wear mode ,severe plastic deformation and adhesive wear were found on te worn surfaces of the SiCP/Al composite .But no obvious characteristics of adhesion or abrasion wear were observed on that of the TiB2P/Al composites .At the stedady stage ,the friction coefficient of the SiCP/Al composite was about 0.6 .While that of TiB2P/Al composite was only only about 0.16-0.17.展开更多
In this research, the materials and the compositions of the surface slurries were chosen by considering the characteristics of Ti investment casting. The effects of solid-liquid ratios on the properties of the slurry ...In this research, the materials and the compositions of the surface slurries were chosen by considering the characteristics of Ti investment casting. The effects of solid-liquid ratios on the properties of the slurry and the effects of baking temperatures on the flexural strength have also been investigated. Flawless shells having smooth inner surface were manufactured with proper technology. Ti and its alloys were melted and poured by water-cooled Cu crucible vacuum induction furnace. The qualities of the investment castings made accordingly were studied and analyzed.展开更多
The 7th Chinese Lost Foam Casting (LFC) Symposium & the 1st LFC Technology Exposition were held on May 21-23 at Nanjing University of Aeronautics and Astronautics (NUAA), and the conference theme was "Recent ...The 7th Chinese Lost Foam Casting (LFC) Symposium & the 1st LFC Technology Exposition were held on May 21-23 at Nanjing University of Aeronautics and Astronautics (NUAA), and the conference theme was "Recent development of lost foam casting technology". Prof. TAO Jie, the Executive Chairman of the conference and the Vice Director of LFC Committee of Foundry Institution of Chinese Mechanical Engineering Society(FICMES), chaired the inauguration. Prof. NIE Hong, the Vice President of NUAA, represented the host address and expressed welcome and gratitude to all the guests from home and abroad. He said the development of the technologies, environmental protection and the trade globalization require to continually improve the performance of products, and accurately select proper material and the manufacturing technology. As the revolutionary technology in casting development history, LFC technology has brought a brand-new change for the machine design and casting production. He hoped the conference would be beneficial to the development of Chinese LFC technololy and wished the symposium a complete success! Prof. YE Sheng-ping, the Executive Chairman of the conference and the Director of LFC Committee of FICMES, gave the opening address and read out the congratulations of F. J. Woestmann (Director of Germany LFC Technology Council), Wolfgang (General Manager of Storopack Hans Reichenecker Group), G Sedlmair Heiko (LFC project director of Teubert Maschinenbau GmbH), etc. Patrice Juton, the Sale Manager of Storopack Group, gave a speech on behalf of the conference delegates.展开更多
The electromagnetic-mechanical stirring technology was employed for preparing QTi4.3-4 graghite composite slurry,and QTi4.3-4 graghite composite with uniform distribution of graphite particles was prepared uring the ...The electromagnetic-mechanical stirring technology was employed for preparing QTi4.3-4 graghite composite slurry,and QTi4.3-4 graghite composite with uniform distribution of graphite particles was prepared uring the semi-solid casting technology successfully.The structure of this QTi4.3-4graphite composite was studied and the condition for uniform distribution of graphite particles was got.The experimental results show that there exists a linear relationship between the solid fraction and the stirring temperature of QTi4.3-4graphite slurry.With the decreasing of stirring temperature,the solid fraction of QTi4.3-4 graghite slurry increases constantly.In casting,with the increasing of solid fraction of QTi4.3-4 graphite slurry.the agglomeration of graphite particles is removed gradually.When the solid fraction is higher than 40%,graphite particles can distribute evenly in QTi4.3-4 graghite composite.展开更多
The two production lines for the first phase of the semi-solid die-casting high-end parts project were put into production in this October, and can monthly produce more than 30 thousand die casting parts.
A theoretical model adapted for studying steel continuous casting technology was proposed. The model based on system theory contained input/output, command, and control parameters. The process was divided .into five s...A theoretical model adapted for studying steel continuous casting technology was proposed. The model based on system theory contained input/output, command, and control parameters. The process was divided .into five stages, i. e. , tundish, mold, guiding system, guiding-drawing system, and guiding-drawing-soft reduction system. The model can be used to describe the physicochemical processes, thermal processes, chemical processes, and characteristics of the cast material according to the above-mentioned stages. It can also be applied to other metallurgical technologies and even to other industries (chemistry, food, etc. ).展开更多
The Asia-Pacific Die Casting Industry Exhibition 2005, organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES), was held in INTEX Shanghai, China on August 14-17, 2005. On August 16th, th...The Asia-Pacific Die Casting Industry Exhibition 2005, organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES), was held in INTEX Shanghai, China on August 14-17, 2005. On August 16th, the journalists of CHINA FOUNDRY journal visited five exhibitors on the spot of exhibition. They are: Mr. Roland FINK, General manager of Frech (Shanghai) Die Casting Machine Co. Ltd.; Mr. Thomas STROBL, General manager of Buhler Equipment Engineering (Wuxi) Co. Ltd., Switzerland; Mr. WANG Tong, Manager of ABB Engineering (Shanghai) Co. Ltd.; Ms. Karen LUO, National Sales Manager-Die Casting, Chem-Trend (Shanghai) Trading Co. Ltd.; and Mr. David ZHOU, Sales Supervisor of Acheson, the National Starch & Chemical (Shanghai) Company.展开更多
Based on database and asp.net technologies,a web platform of scientific data in the casting technology field has been developed.This paper presents the relevant data system structure,the approaches to the data collect...Based on database and asp.net technologies,a web platform of scientific data in the casting technology field has been developed.This paper presents the relevant data system structure,the approaches to the data collection,the applying methods and policy in data sharing,and depicts the collected and shared data recently finished.Statistics showed that there are about 20,000 visitors in China every day visiting the related data through the web,proving that many engineers or other relevant persons are interested in the data.展开更多
In order to further improve the precision forming efficiency of a sand mold digital patternless casting and reduce the amount of sand mold cutting, a method for near-net forming of the sand mold with digital flexible ...In order to further improve the precision forming efficiency of a sand mold digital patternless casting and reduce the amount of sand mold cutting, a method for near-net forming of the sand mold with digital flexible extrusion technology was put forward. The theory, optimization algorithm and technology for sand mold nearnet forming were studied. Experimental results show that the sand mold forming efficiency can be increased by 34%, and the molding sand can be reduced by 44%. The method for near-net forming of a sand mold with digital flexible extrusion technology can effectively promote the application of digital patternless casting technology in the mass production of castings and thus greatly improves the efficiency and automation of sand mold manufacturing.展开更多
In order to improve the properties of ZA 27 and ZA4-3 zinc alloys and broaden their application ranges,SiC particlj1Ale composites, prepared by means of rheological casting technology, are investigated individually on...In order to improve the properties of ZA 27 and ZA4-3 zinc alloys and broaden their application ranges,SiC particlj1Ale composites, prepared by means of rheological casting technology, are investigated individually on their rT..t'llanical properties. The results of ne-cural strength, impact strensttl, compressive strength, hardness values and wear rate of the composites show that the addition of SiCp, leads to the increase of the compressive strength and hardness values at both room and higher temperature, and wear resistance of the materials, accompanying with the slight decrease of the fie-cural strength and sharp reduction of the impacttoughness. The factors affecting the mechanical properties of the composites are discussed in the paper.展开更多
In the past two years,significant progresses have been achieved in high-performance cast and wrought magnesium and magnesium alloys,magnesium-based composites,advanced cast technologies,advanced processing technologie...In the past two years,significant progresses have been achieved in high-performance cast and wrought magnesium and magnesium alloys,magnesium-based composites,advanced cast technologies,advanced processing technologies,and functional magnesium materials,such as Mg ion batteries,hydrogen storage Mg materials,bio-magnesium alloys,etc.Great contributions to the development of new magnesium alloys and their processing technologies have been made by Chongqing University,Shanghai Jiaotong University,Chinese Academy of Sciences,Helmholtz Zentrum Geesthacht,Queensland University,Brunel University,etc.This review paper is aimed to summarize the latest important advances in cast magnesium alloys,wrought magnesium alloys and functional magnesium materials worldwide in 2018–2019,including both the development of new materials and the innovation of their processing technologies.Based on the issues and challenges identified here,some future research directions are suggested,including further development of high-performance magnesium alloys having high strength and superior plasticity together with high corrosion resistance and low cost,and fundamental research on the phase diagram,diffusion,precipitation,etc.,as well as the development of advanced welding and joining technology.展开更多
Mg matrix composites with SiC particles ranging from 5vol%-25vol% were prepared using stirring casting method. Die casting, squeezing casting, and extrusion were applied for inhibiting or eliminating the defects such ...Mg matrix composites with SiC particles ranging from 5vol%-25vol% were prepared using stirring casting method. Die casting, squeezing casting, and extrusion were applied for inhibiting or eliminating the defects such as gas porosity and shrinkage void. Through die casting and squeezing casting, most of the defects in Mg matrix composites could be eliminated, but the mechanical properties were improved limitedly. On the other hand, after hot extrusion, not only most of the defects of as-cast composites ingots were eliminated, but also the mechanical properties were improved markedly. With the addition of SiC, the tensile strength, yield strength and elastic modulus of as extrusion SiCp/AZ61 composites increased remarkably, and the elongation decreased obviously.展开更多
文摘TiB2P/Al composite was successfully fabricated by squeeze casting technology.Its mechanical and tribological properties were evaluated .The elimination of Ti-Al intermetallic compound was confirmed by X-ray diffraction (XRD)studies.At 45% volume fraction ,the bending strength at ambient temperature was 934 MPa.And the fracture modes included ductile failure of Al matrix and brittle fracture of TiB2 pqrticles.In dry sliding wear mode ,severe plastic deformation and adhesive wear were found on te worn surfaces of the SiCP/Al composite .But no obvious characteristics of adhesion or abrasion wear were observed on that of the TiB2P/Al composites .At the stedady stage ,the friction coefficient of the SiCP/Al composite was about 0.6 .While that of TiB2P/Al composite was only only about 0.16-0.17.
文摘In this research, the materials and the compositions of the surface slurries were chosen by considering the characteristics of Ti investment casting. The effects of solid-liquid ratios on the properties of the slurry and the effects of baking temperatures on the flexural strength have also been investigated. Flawless shells having smooth inner surface were manufactured with proper technology. Ti and its alloys were melted and poured by water-cooled Cu crucible vacuum induction furnace. The qualities of the investment castings made accordingly were studied and analyzed.
文摘The 7th Chinese Lost Foam Casting (LFC) Symposium & the 1st LFC Technology Exposition were held on May 21-23 at Nanjing University of Aeronautics and Astronautics (NUAA), and the conference theme was "Recent development of lost foam casting technology". Prof. TAO Jie, the Executive Chairman of the conference and the Vice Director of LFC Committee of Foundry Institution of Chinese Mechanical Engineering Society(FICMES), chaired the inauguration. Prof. NIE Hong, the Vice President of NUAA, represented the host address and expressed welcome and gratitude to all the guests from home and abroad. He said the development of the technologies, environmental protection and the trade globalization require to continually improve the performance of products, and accurately select proper material and the manufacturing technology. As the revolutionary technology in casting development history, LFC technology has brought a brand-new change for the machine design and casting production. He hoped the conference would be beneficial to the development of Chinese LFC technololy and wished the symposium a complete success! Prof. YE Sheng-ping, the Executive Chairman of the conference and the Director of LFC Committee of FICMES, gave the opening address and read out the congratulations of F. J. Woestmann (Director of Germany LFC Technology Council), Wolfgang (General Manager of Storopack Hans Reichenecker Group), G Sedlmair Heiko (LFC project director of Teubert Maschinenbau GmbH), etc. Patrice Juton, the Sale Manager of Storopack Group, gave a speech on behalf of the conference delegates.
文摘The electromagnetic-mechanical stirring technology was employed for preparing QTi4.3-4 graghite composite slurry,and QTi4.3-4 graghite composite with uniform distribution of graphite particles was prepared uring the semi-solid casting technology successfully.The structure of this QTi4.3-4graphite composite was studied and the condition for uniform distribution of graphite particles was got.The experimental results show that there exists a linear relationship between the solid fraction and the stirring temperature of QTi4.3-4graphite slurry.With the decreasing of stirring temperature,the solid fraction of QTi4.3-4 graghite slurry increases constantly.In casting,with the increasing of solid fraction of QTi4.3-4 graphite slurry.the agglomeration of graphite particles is removed gradually.When the solid fraction is higher than 40%,graphite particles can distribute evenly in QTi4.3-4 graghite composite.
文摘The two production lines for the first phase of the semi-solid die-casting high-end parts project were put into production in this October, and can monthly produce more than 30 thousand die casting parts.
基金supported by Romanian grant 846 CERES 11/-CEEX 2005-2008 of CNCSIS from Education and Research Ministry.
文摘A theoretical model adapted for studying steel continuous casting technology was proposed. The model based on system theory contained input/output, command, and control parameters. The process was divided .into five stages, i. e. , tundish, mold, guiding system, guiding-drawing system, and guiding-drawing-soft reduction system. The model can be used to describe the physicochemical processes, thermal processes, chemical processes, and characteristics of the cast material according to the above-mentioned stages. It can also be applied to other metallurgical technologies and even to other industries (chemistry, food, etc. ).
文摘The Asia-Pacific Die Casting Industry Exhibition 2005, organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES), was held in INTEX Shanghai, China on August 14-17, 2005. On August 16th, the journalists of CHINA FOUNDRY journal visited five exhibitors on the spot of exhibition. They are: Mr. Roland FINK, General manager of Frech (Shanghai) Die Casting Machine Co. Ltd.; Mr. Thomas STROBL, General manager of Buhler Equipment Engineering (Wuxi) Co. Ltd., Switzerland; Mr. WANG Tong, Manager of ABB Engineering (Shanghai) Co. Ltd.; Ms. Karen LUO, National Sales Manager-Die Casting, Chem-Trend (Shanghai) Trading Co. Ltd.; and Mr. David ZHOU, Sales Supervisor of Acheson, the National Starch & Chemical (Shanghai) Company.
基金supported by project of"Advanced Manufacturing and Automation Database on Web Site"in scientific data sharing engineering,which is sponsored by The Ministry of Science and Technology of the People's Republic of China(Project No.2005 DKA32900)
文摘Based on database and asp.net technologies,a web platform of scientific data in the casting technology field has been developed.This paper presents the relevant data system structure,the approaches to the data collection,the applying methods and policy in data sharing,and depicts the collected and shared data recently finished.Statistics showed that there are about 20,000 visitors in China every day visiting the related data through the web,proving that many engineers or other relevant persons are interested in the data.
基金financially supported by the National Science Foundation for Distinguished Young Scholars of China(Grant No.51525503)
文摘In order to further improve the precision forming efficiency of a sand mold digital patternless casting and reduce the amount of sand mold cutting, a method for near-net forming of the sand mold with digital flexible extrusion technology was put forward. The theory, optimization algorithm and technology for sand mold nearnet forming were studied. Experimental results show that the sand mold forming efficiency can be increased by 34%, and the molding sand can be reduced by 44%. The method for near-net forming of a sand mold with digital flexible extrusion technology can effectively promote the application of digital patternless casting technology in the mass production of castings and thus greatly improves the efficiency and automation of sand mold manufacturing.
文摘In order to improve the properties of ZA 27 and ZA4-3 zinc alloys and broaden their application ranges,SiC particlj1Ale composites, prepared by means of rheological casting technology, are investigated individually on their rT..t'llanical properties. The results of ne-cural strength, impact strensttl, compressive strength, hardness values and wear rate of the composites show that the addition of SiCp, leads to the increase of the compressive strength and hardness values at both room and higher temperature, and wear resistance of the materials, accompanying with the slight decrease of the fie-cural strength and sharp reduction of the impacttoughness. The factors affecting the mechanical properties of the composites are discussed in the paper.
基金The content in this review is financially supported by the National Key Research and Development Program of China(No.2016YFB0301100,2017YFF0209100)the National Science Foundation for Scientists of China(No.51531002,51474043,51701027,51971042,51901028)the Chongqing Academician Special Fund(cstc2018jcyj-yszxX0007,cstc2019yszxjcyjX0004).
文摘In the past two years,significant progresses have been achieved in high-performance cast and wrought magnesium and magnesium alloys,magnesium-based composites,advanced cast technologies,advanced processing technologies,and functional magnesium materials,such as Mg ion batteries,hydrogen storage Mg materials,bio-magnesium alloys,etc.Great contributions to the development of new magnesium alloys and their processing technologies have been made by Chongqing University,Shanghai Jiaotong University,Chinese Academy of Sciences,Helmholtz Zentrum Geesthacht,Queensland University,Brunel University,etc.This review paper is aimed to summarize the latest important advances in cast magnesium alloys,wrought magnesium alloys and functional magnesium materials worldwide in 2018–2019,including both the development of new materials and the innovation of their processing technologies.Based on the issues and challenges identified here,some future research directions are suggested,including further development of high-performance magnesium alloys having high strength and superior plasticity together with high corrosion resistance and low cost,and fundamental research on the phase diagram,diffusion,precipitation,etc.,as well as the development of advanced welding and joining technology.
基金Funded by the Program for New Century Excellent Talents in University(NCET-12-1040)the National Natural Science Foundation of China(Nos.50901048 and 51174143)+2 种基金the Key Project of Chinese Ministry of Education(No.2012017)the Program Foundation of Ministry of Education of China(No.20101402110008)Natural Science Foundation of Shanxi(No.2010021022-5)
文摘Mg matrix composites with SiC particles ranging from 5vol%-25vol% were prepared using stirring casting method. Die casting, squeezing casting, and extrusion were applied for inhibiting or eliminating the defects such as gas porosity and shrinkage void. Through die casting and squeezing casting, most of the defects in Mg matrix composites could be eliminated, but the mechanical properties were improved limitedly. On the other hand, after hot extrusion, not only most of the defects of as-cast composites ingots were eliminated, but also the mechanical properties were improved markedly. With the addition of SiC, the tensile strength, yield strength and elastic modulus of as extrusion SiCp/AZ61 composites increased remarkably, and the elongation decreased obviously.