Research Progress of High Entropy Ceramic Materials

High-entropy materials(HEMs)have better mechanical,thermal,and electrical properties than traditional materials due to their special"high entropy effect".They can also adjust the performance of high entropy ceramics by adjusting the proportion of raw materials,and have broad application prospects in many fields.This article provides a review of the high entropy effect,preparation methods,and main applications of high entropy ceramic materials,especially exploring relevant research on high entropy perovskite ceramics.It is expected to provide reference for the promotion of scientific research and the development of further large-scale applications of high-entropy ceramic materials.

Strengthening Mullite Ceramic Materials by Gas Infiltration

In order to improve the high-temperature performance of mullite ceramic materials,mullite ceramic bodies were placed in closed containers with AlF_(3)·3H_(2)O powder and kept at 1 600 ℃ for 6 h.AlF_(3)·3H_(2)O reacts with O_(2) to produce gaseous compounds AlOF and F,which penetrate into the bodies,promote Al2O3 and SiO_(2) to form mullite whiskers,and strengthen the mullite ceramic materials.The results show that the mullite ceramics have enhanced hot strength,increased bulk density and declined apparent porosity by adding a certain amount of AlF_(3)·3H_(2)O in a closed container.When the addition of AlF_(3)·3H_(2)O is 6%,the bulk density of the ceramic material reaches the maximum and the apparent porosity is the lowest;and when the addition of AlF_(3)·3H_(2)O is 8%,the hot strength of the material is the highest.

Development and Application of Modern Building Ceramic Materials

With the increasing demand for sustainable building design,modern building ceramic materials are one of the key factors driving innovation and development in the field of architecture,thanks to their excellent performance and environmentally friendly properties.The aim of this study is to provide an insight into the development and application of building ceramic materials in modern architecture,and to assess the contribution of material innovation to architectural design and sustainability goals by synthesising and analysing recent technological advances and case studies in this field.This study adopts a systematic literature review approach to screen and analyse a large number of academic articles and practical project reports on material innovation in building ceramics.Comparative analyses of different material properties,advances in production processes and the effects of their application in real building projects reveal the potential of building ceramic materials to improve the energy efficiency,extend the service life and enhance the aesthetic design of buildings.The findings show that the environmental and energy issues facing traditional building materials,such as improved thermal efficiency and a reduction in the overall carbon footprint of buildings,can be effectively addressed through the use of new building ceramic materials and technologies.In addition,the innovative use of architectural ceramics provides architects with more design flexibility,enabling them to create architectural works that are both aesthetically pleasing and functional.In the concluding section,the paper highlights the importance of continuing to explore technological innovations in building ceramic materials and how these innovations can contribute to a more sustainable and environmentally friendly building industry.Future research should further explore new areas of application for ceramic materials and how interdisciplinary collaboration can accelerate the practical application of these material technologies.

Thermodynamic analysis and formula optimization of steel slag-based ceramic materials by FACTsage software

Using steel slag as a main raw material of ceramics is considered as a high value-added way. However, the relationship among the initial composition, ceramic microstructure, and macroscopic properties requires further study. In this paper, a series of ceramics with different slag ratios （0-70wt%） were designed, and the software FACTsage was introduced to simulate the formation of crystalline phases. The simulation results indicate that mullite is generated but drastically reduced at the slag ratios of 0-25wt%, and anorthite is the dominant crystalline phase in the slag content of 25wt%-45wt%. When the slag ratio is above 45wt%, pyroxene is generated more than anorthite. This is because increasing magnesium can promote the formation of pyroxene. Then, the formula with a slag content of 40wt% was selected and optimized. X-ray diffraction results were good consistent with the simulation results. Finally, the water absorption and bending strength of optimized samples were measured.

Preparation and characterization of ceramic materials with low thermal conductivity and high strength using high-calcium fly ash

High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mainly consisted of 28.55wt%SiO_(2),16.06wt%Al_(2)O_(3),23.40wt%CaO,and 17.03wt%Fe_(2)O_(3).Due to high proportion of calcareous and ferruginous contents,HCFA was used for replacing the potash feldspar in amounts of 10wt%-40wt%.The influence of substituting high-calcium fly ash(0-40wt%)and sintering temperatures(1000-1200℃)on physical,mechanical,and thermal properties of ceramic-based materials was investigated.The results showed that the in-corporation of HCFA in appropriate amounts could enhance the densification and the strength as well as reduce the thermal conductivity of ceramic samples.High proportion of calcareous and ferruginous constituents in fly ash promoted the vitrification behavior of ceramic samples.As a result,the densification was enhanced by liquid phase formation at optimum fly ash content and sintering temperature.In addition,these components also facilitated a more abundant mullite formation and consequently improved flexural strength of the ceramic samples.The op-timum ceramic properties were achieved with adding fly ash content between 10wt%-30wt%sintered at 1150-1200℃.At 1200℃,the max-imum flexural strength of ceramic-FA samples with adding fly ash 10wt%-30wt%(PSW-FA(10)-(30))was obtained in the range of 92.25-94.71 MPa when the water absorption reached almost zero(0.03%).In terms of thermal insulation materials,the increase in fly ash addi-tion had a positively effect on the thermal conductivity,due to the higher levels of porosity created by gas evolving from the inorganic decom-position reactions inside the ceramic-FA samples.The addition of 20wt%-40wt%high-calcium fly ash in ceramic samples sintered at 1150℃reduced the thermal conductivity to 14.78%-49.25%,while maintaining acceptable flexural strength values(~45.67-87.62 MPa).Based on these promising mechanical and thermal characteristics,it is feasible to utilize this high-calcium fly ash as an alternative raw material in clay compositions for manufacturing of ceramic tiles.

Corrosion Resistance of Ceramic Materials in Metallic Neodymium and NdF_3-LiF-Nd_2O_3 System

Corrosion resistant properties of Si3N4-SiC and TiB2 at high temperature were studied. The experiments were carried out in metallic neodymium and NdF3-LiF-Nd2O3 system, respectively. Corrosion temperature was 1100 ℃ and the holding time of corrosion experiments was 24 h. Corrosion products were analyzed by XRD and SEM, and corrosion behavior and corrosion mechanism of the experiments were studied. The results showed that Si3N4-SiC was corroded seriously in the above-mentioned two systems. A few of compounds were found on the surface of Si3N4-SiC, and surface structure of the Si3N4-SiC samples was loosened. The corrosion resistance of TiB2 was better than that of Si3N4-SiC. Oxidation resistance of TiB2 at high temperature should be enhanced.

Tribological Properties of Self-lubricating Laminated Ceramic Materials

In order to improve the tribological properties of ceramic composites, Al2O3/TiC-Al2O3/ TiC/CaF2 self-lubricating laminated ceramic composites were prepared by vacuum hot pressing sintering. Experiments were conducted to get mechanical properties and the friction and wear properties were also measured with friction and wear tester. The worn surfaces were observed by scanning electron microscope （SEM） and energy dispersion spectrum （EDS）. The wear resistance properties and the self-lubricating effect of ceramic composites were analyzed. Results show that the Al2O3/TiC-Al2O3/TiC/CaF2 self-lubricating laminated ceramic composites layers are well-defined with a higher bonding strength and the mechanical performances are uniform enough to overcome the anisotropy of weak laminated ceramic composites. In addition, the fracture toughness of Al2O3/TiC layers is also improved. Its friction coefficient and wear rates decrease with the increase of rotation speed and load. Al2O3/TiC-Al2O3/TiC/CaF2 self-lubricating laminated ceramic composites have good wear resistance because of the tribofilm formed by the CaF2 solid lubricants. The wear mechanisms of Al2O3/TiC/ CaF2 layers are abrasive wear and Al2O3/TiC layers are adhesive wear.

Surface Modification of Ceramic Materials Using Excimer Laser

Changes of surface morphology following XeCI excimer laser irradiation were investigated for three engineering ceramic materials (Al2O3, Al2O3-SiC nanocomposite and Si3N4). Al2O3 and AI2O3-SiC nanocomposite samples exhibit a smooth rapid melt layer on the surface, and the formation of the metastabfe γ-Al2Oa was observed. A silicon-rich layer on the surface was formed after laser irradiation of Si3N4. The toughness K1c of the materials was measured by the indentation fracture method. After laser irradiation, the toughness of Al2O3, Al2O3-SiC nanocomposite and Si3N4 was improved to various degrees: Al2O3-SiC nanocomposite, 60% (max.); AI203, 40% (max.); Si3N4, 12% (max.).

NONLOCAL THEORY STUDY ON FRACTURE TOUGHNESS OF CERAMIC MATERIALS

The theoretical calculation formulas for the plane strain fracture toughness of mode Ⅰand Ⅱcracks of ceramic materials are deduced in this paper by using the nonlocal elasticity theory and maximum tensile stress criterion The deduced formulas, which are independent of crack geometry,bear a relation to material parameters.It is shown through experiment that the theoretical value of fracture toughness is the lower limit of testing value. The theoretical calculation formulas for fracture toughness relate the macro-mechanical performance of materials with the micro-structural parameters and,therefore, are beneficial to fully understanding the physical mechanism of material rupture.

Normalized evaluation of thermal shock resistance for ceramic materials

A normalized method for evaluation of thermal shock resistance for ceramic materials was proposed.A thermal shock resistance index(TSRI),Г,in the range of 1 to 100,was introduced,based on a normalized formula obtained directly by a simple testing process of determining the changes in flexural strength before and after thermal shock cycles.Alumina ceramic was chosen as the model material and its thermal shock behavior was investigated systematically by water quenching.Based on the experiments on alumina ceramic,the thermal shock behaviors of other 19 types of ceramic materials ranging from porcelain,refractory ceramics to advanced ceramics including structural and functional ceramics were also evaluated,and their TSRIs,Г,were derived.The dependence ofГon the coefficient of thermal expansion(CTE)of the materials was plotted,and it revealed that CTE is the most critical factor in affecting the thermal shock resistance for various ceramic materials.The effect of other factors such as porosity and fracture toughness on the index was also discussed.

Synthesis of steel slag ceramics: chemical composition and crystalline phases of raw materials

Two types of porcelain tiles with steel slag as the main raw material （steel slag ceramics） were synthesized based on the CaO-A1203-SiO2 and CaO--MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, a-quartz, magnetite, and pyroxene crystals （augite and diopside） in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction （XRD） and electron probe X-ray microanalysis （EPMA） results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

Progress in ceramic materials and structure design toward advanced thermal barrier coatings

Thermal barrier coatings(TBCs)can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat.However,the continuous pursuit of a higher operating temperature leads to degradation,delamination,and premature failure of the top coat.Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems.In this paper,the latest progress of some new ceramic materials is first reviewed.Then,a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth,ceramic sintering,erosion,and calcium–magnesium–aluminium–silicate(CMAS)molten salt corrosion.Finally,new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar,columnar,and nanostructure inclusions.The latest developments of ceramic top coat will be presented in terms of material selection,structural design,and failure mechanism,and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance,better thermal insulation,and longer lifetime.

Effects of Rare Earth Elements on Wear Resistance of Ceramic Tool Materials

Through the addition of Y, Sm and Ce in Al2O3/(W, Ti)C ceramic matrix, it was found that the amount and kind of the added rare earth elements have some different influences on the mechanical properties and wear resistance of the composite. Under the present experimental conditions, the flank wear curves of the selected ceramic tool materials when machining the hardened tool steel obeyed the wear law well. But wear resistance of different ceramic materials varied with each other. Wear resistance of rare earth ceramic tool materials was higher than that of the corresponding materials without rare earth. Wear modes of the developed Al2O3/(W, Ti)C series rare earth ceramic tool materials were mainly flank wear and accompanied with slight crater wear.

High Efficiency Axial Deep Creep-Feed Grinding Machining Technology of Engineering Ceramics Materials

Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its axis. The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process, and realized high efficiency, low-cost process of engineering ceramics materials. Compared with high speed-deep grinding machining, this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost. In addition, removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed, and the processed part is seldom destroyed, only by adjusting the axial force to control the length of transverse cracks.

Composition,Processing Technology and Property of Ceramic Die Materials Containing Rare Earth Additives

Development and application of new ceramic die materials is one of the important topics in the field of die research. The composition, processing technology, mechanical property and engineering performance of the ceramic materials such as cermet, ZTA, TZP, TZP/Al2O3, TZP/TiC/Al2O3, PSZ and Sialon, etc., with rare earth yttrium, lanthanum and cerium, and so on working as additives, were investigated and analyzed in the present study. Problems existed in the research and application of rare earth ceramic die materials were discussed. Rare earth additives can effectively improve the mechanical property and engineering performance of ceramic die materials. Thus, it will have further perspectives of wider application. More attention should be paid in the future to the toughening and strengthening of the ceramic die materials, the adding forms and kinds of rare earth elements and acting mechanisms of rare earth additives in ceramic die materials.

STUDY ON THE STRUCTURE AND PROPERTIES OF SEMICONDUCTOR CERAMIC COOLING MATERIALS

In this paper, thermoelectric polycrystal ceramic materials were prepared by a new ceramic technology. The p-type 72% Sb2Te3+ 25%Bi2Te3 + 3%Sb2Se3 doped with Te and 90%Bi2Te3 + 5%Sb2Te3 + 5%Sb2Se3 doped with SbI3 or AgI samples were studied. The new ceramic cooling materials have an inhomo-geneous structure, higher mechanical strength and the thermoelectric properties. With the help of phase diagrams, Differantial Thermal Analysis, X-Ray diffractograms, the observation of high temperature microscope and the relation between technology conditions and thermoelectric properties were obtained in optimum technology conditions. Measurements of properties show that the sintering temperature and time have an effect on the thermoelectric properties of the samples. Scan electronic microscope shows that the polycrystal ceramic materical has an obvious layered structure. Electrical probe microscope analysis indicates that the mol contents of Bi, Te,Sb and Se which compose samples are re- spectively comsistent with original compositions. The distribution of these elements in the samples is well uniform. Doping materials has been studied including doping variety and doping concentration. The figure of merit of n-type doped SbI3 is 2.9 × 10-3 1/k. The figure of merit of p-type doped Te is 3. 1 ×10-3 1/ K.

Efficiency characterization of ceramic filtering materials used for drinking water treatment

For ceramic filtering materials, their adsorption capacities, purification efficiencies to remove organic compounds from drinking water, and correlation between adsorption capacities and pore structures were tested and analyzed. The results show that correlation coefficient between the specific surface area and the adsorptive amount of iodine molecule is 0.99; correlation coefficient between the pore volume and the adsorptive value of tannin molecule is 0.92, and correlation coefficient between the most probable diameter and the adsorption parameter is 1.0. A new method of morphology characterization for ceramic filtering materials was developed, which offered a sort of standard for the evaluation on water purification efficiencies and selection of ceramic filtering materials.

Utilisation of Indigenous Ceramic Raw Materials for the Production of Water Closet

The fact is that Nigeria ceramic raw materials are underutilized as a result of inadequate information on the materials which limits the local production of water closet. The emphasis of this research was on the suitability of the physio-chemical properties of the abundant locally sourced ceramic raw materials from South-west Nigeria. The selected locally sourced raw materials included: kaolin, feldspar, silica and ball clay. The Physical properties carried out on the specimens produced include chemical analysis, shrinkage, porosity, bulk density, modulus of rupture, plasticity and viscosity. The physical property tests were done in accordance with (ASTM C). Standard and the chemical composition were identified by AAS spectrometer. However, the ratio of kaolin, feldspar, quartz and ball clay was varied in five major formulation represented as A, B, C, D and E. The clay, kaolin, quartz and feldspar used in this study were found to belong to alumina-silicate group suitable for the production of standard water closet. The samples’ properties met the required standards;hence, the materials were found suitable for production of water closet of acceptable standards. Composition A specimen gives the most suitable proportions for the production of water closet at 40% of kaolin, 25% of feldspar, 10% of quartz and 25% of ball clay respectively.

Microstructure and properties of mullite-based porous ceramics produced from coal fly ash with added Al_2O_3

Using coal fly ash slurry samples supplemented with different amounts of Al2O3, we fabricated mullite-based porous ceramics via a dipping-polymer-replica approach, which is a popular method suitable for industrial application. The microstructure, phase composition, and compressive strength of the sintered samples were investigated. Mullite was identified in all of the prepared materials by X-ray diffraction analysis. The microstructure and compressive strength were strongly influenced by the content of Al2O3. As the Al/Si mole ratio in the starting materials was increased from 0.84 to 2.40, the amount of amorphous phases in the sintered microstructure decreased and the compressive strength of the sintered samples increased. A further increase in the Al2O3content resulted in a decrease in the compressive strength of the sintered samples. The mullite-based porous ceramic with an Al/Si molar ratio of 2.40 exhibited the highest compressive strength and the greatest shrinkage among the investigated samples prepared using coal fly ash as the main starting material. © 2017, University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg.

Effect of Fe_2O_3 on the crystallization behavior of glass-ceramics produced from naturally cooled yellow phosphorus furnace slag

CaO–Al2O3–SiO2(CAS) glass-ceramics were prepared via a melting method using naturally cooled yellow phosphorus furnace slag as the main raw material. The effects of the addition of Fe2O3on the crystallization behavior and properties of the prepared glass-ceramics were studied by differential thermal analysis, X-ray diffraction, and scanning electron microscopy. The crystallization activation energy was calculated using the modified Johnson–Mehl–Avrami equation. The results show that the intrinsic nucleating agent in the yellow phosphorus furnace slag could effectively promote the crystallization of CAS. The crystallization activation energy first increased and then decreased with increasing amount of added Fe2O3. At 4wt% of added Fe2O3, the crystallization activation energy reached a maximum of 676.374 kJ·mol−1. The type of the main crystalline phase did not change with the amount of added Fe2O3. The primary and secondary crystalline phases were identified as wollastonite (CaSiO3) and hedenbergite (CaFe(Si2O6)), respectively. © 2017, University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg.