Product Development of High Strength and Toughness Spring Flat Steel

With the continuous development of mechanical industry,higher requirements are put forward for the comprehensive properties of spring steel.The chemical composition and production process of spring flat steel are designed to meet the requirements of high strength and high toughness of spring flat steel,through the test,the product surface quality and internal quality all meet the national standards,the performance indicators to meet user requirements.

Effect of microstructure on the low temperature toughness of high strength pipeline steels

Microstructure observations and drop-weight tear test were performed to study the microstructures and mechanical properties of two kinds of industrial X70 and two kinds of industrial X80 grade pipeline steels. The effective grain size and the fraction of high angle grain boundaries in the pipeline steels were investigated by electron backscatter diffraction analysis. It is found that the low temperature toughness of the pipeline steels depends not only on the effective grain size, but also on other microstructural factors such as martensite-austenite （MA） constituents and precipitates. The morphology and size of MA constituents significantly affect the mechanical properties of the pipeline steels. Nubby MA constituents with large size have significant negative effects on the toughness, while smaller granular MA constituents have less harmful effects. Similarly, larger Ti-rich nitrides with sharp corners have a strongly negative effect on the toughness, while fine, spherical Nb-rich carbides have a less deleterious effect. The low temperature toughness of the steels is independent of the fraction of high angle grain boundaries.

Mechanics Behavior of Ultra High Toughness Cementitious Composites after Freezing and Thawing

Mechanical behaviors of UHTCC after freezing and thawing were investigated,and compared with those of steel fiber reinforced concrete（SFRC）,air-entrained concrete（AEC） and ordinary concrete（OC）.Four point bending tests had been applied after different freezing-thawing cycles（0,50,100,150,200 and 300 cycles,respectively）.The results showed that residual flexural strength of UHTCC after 300 freezing-thawing cycles was 10.62 MPa（70% of no freezing thawing ones）,while 1.58 MPa（17% of no freezing thawing ones） for SFRC.Flexural toughness of UHTCC decreased by 17%,while 70% for SFRC comparatively.It has been demonstrated experimentally that UHTCC without any air-entraining agent could resist freezing-thawing and retain its high toughness characteristic in cold environment.Consequently,UHTCC could be put into practice for new-built or retrofit of infrastructures in cold regions.

Dynamic fracture toughness of high strength metals under impact loading:increase or decrease

An elusive phenomenon is observed in previous investigations on dynamic fracture that the dynamic fracture toughness （DFT） of high strength metals always increases with the loading rate on the order of TPa.m1/2.s-1. For the purpose of verification, variation of DFT with the loading rate for two high strength steels commonly used in the aviation industry, 30CrMnSiA and 40Cr, is studied in this work. Results of the experiments are compared, which were conducted on the modified split Hopkinson pressure bar （SHPB） apparatus, with striker velocities ranging from 9.2 to 24.1 m/s and a constant value of 16.3 m/s for 30CrMnSiA and 40Cr, respectively. It is observed that for 30CrMnSiA, the crack tip loading rate increases with the increase of the striker velocity, while the fracture initiation time and the DFT simultaneously decrease. However, in the tests of 40Cr, there is also an increasing tendency of DFT, similar to other reports. Through an in-depth investigation on the relationship between the dynamic stress intensity factor （DSIF） and the loading rate, it is concluded that the generally increasing tendency in previous studies could be false, which is induced from a limited striker velocity domain and the errors existing in the experimental and numerical processes. To disclose the real dependency of DFT on the loading rate, experimentsneed to be performed in a comparatively large striker velocity range.

Effect of Plastic Deformation and H_2S on Dynamic Fracture Toughness of High Strength Casing Steel

The effects of plastic deformation and H2 S on fracture toughness of high strength casing steel（C110 steel） were investigated. The studied casing specimens are as follows： original casing, plastic deformation（PD） casing and PD casing after being immersed in NACE A solution saturated with H2S（PD＋H2S）. Instrumented impact method was employed to evaluate the impact behaviors of the specimens, meanwhile, dynamic fracture toughness（JId） was calculated by using Rice model and Schindler model. The experimental results show that dynamic fracture toughness of the casing decreases after plastic deformation. Compared with that of the original casing and PD casing, the dynamic fracture toughness decreases further when the PD casing immersed in H2 S, moreover, there are ridge-shaped feature and many secondary cracks present on the fracture surface of the specimens. Impact fracture mechanism of the casing is proposed as follows： the plastic deformation results in the increase of defect density of materials where the atomic hydrogen can accumulate in reversible or irreversible traps and even recombine to form molecular hydrogen, subsequently, the casing material toughness decreases greatly.

Low temperature impact toughness of laser hybrid welded joint of high strength low alloy steel

High strength low alloy steel with 16 mm thickness was welded by using high power laser hybrid welding. Microstrueture was characterized by using optical microscopy, scanning electron microscopy （ SEM ） , transmission electron microscopy （TEM） and selected area electron diffraction （SAED）. Low temperature impact toughness was estimated by using Charpy V-notch impact samples selected from the upper part and the lower part at the same heterogeneous joint. Results show that the low temperature impact absorbed energies of weld metal are （202,180,165 J） of upper samples and （178,145,160 J） of lower samples, respectively. All of them increase compared to base metal. The embrittlement of HAZ does not occur. Weld metal primarily consists of refined carbide free bainite and a little granular bainite since laser hybrid welding owns the character of low heat input. Retained austenite constituent film ＂locates among the lath structure of bainitie ferrite. Refined bainitic ferrite lath and retained austenite constituent film provide better low temperature impact toughness compared to base metal.

Effect of B_(2)O_(3) enrichment on microstructural inhomogeneity of high strength steel weldments

The present work attributes the role of boron on the high strength steel submerged arc weld using an undermatching filler wire.Mild steel filler wire was used for welding in constant machine parameters setting to evaluate the joint strength due to the enrichment of boron.To change the chemical composition of the weld metal,boron trioxide powder was blended with virgin flux in various proportions(2.5%−12.5%),which led to an increase in boron weight percentage in the range of 0−0.0065.The results show that weld metals(WM)optical micrographs depict the various types of ferrites,pearlites and secondary phases like martensite-austenite(M-A).Acicular ferrite content was influenced by the boron trioxide addition.Heat affected zone(HAZ)micrographs were not showing appreciable changes with oxide enrichment.Hardness and toughness of weld metals showed the mixed trend with B_(2)O_(3) enrichment whereas,small reduction in ultimate tensile strength(UTS)and yield strength(YS)was observed.

Uniaxial Compressive Properties of Ultra High Toughness Cementitious Composite

Uniaxial compression tests were conducted to characterize the main compressive performance of ultra high toughness cementitious composite （UHTCC） in terms of strength and toughness and to obtain its stress-strain relationships. The compressive strength investigated ranges from 30 MPa to 60 MPa. Complete stress-strain curves were directly obtained, and the strength indexes, including uniaxial compressive strength, compressive strain at peak stress, elastic modulus and Poisson＇s ratio, were calculated. The comparisons between UHTCC and matrix were also carried out to understand the fiber effect on the compressive strength indexes. Three dimensionless toughness indexes were calculated, which either represent its relative improvement in energy absorption capacity because of fiber addition or provide an indication of its behavior relative to a rigid-plastic material. Moreover, two new toughness indexes, which were named as post-crack deformation energy and equivalent compressive strength, were proposed and calculated with the aim at linking up the compressive toughness of UHTCC with the existing design concept of concrete. The failure mode was also given. The study production provides material characteristics for the practical engineering application of UHTCC.

Strain rate and cold rolling dependence of tensile strength and ductility in high nitrogen nickel-free austenitic stainless steel

The tensile strength and ductility of a high nitrogen nickel-free austenitic stainless steel with solution and cold rolling treatment were investigated by performing tensile tests at different strain rates and at room temperature. The tensile tests demonstrated that this steel exhibits a significant strain rate and cold rolling dependence of the tensile strength and ductility.With the increase of the strain rate from 10^-4s^-1to 1 s^-1, the yield strength and ultimate tensile strength increase and the uniform elongation and total elongation decrease. The analysis of the double logarithmic stress–strain curves showed that this steel exhibits a two-stage strain hardening behavior, which can be well examined and analyzed by using the Ludwigson equation. The strain hardening exponents at low and high strain regions（n2and n1） and the transition strain（εL） decrease with increasing strain rate and the increase of cold rolling RA. Based on the analysis results of the stress–strain curves, the transmission electron microscopy characterization of the microstructure and the scanning electron microscopy observation of the deformation surfaces, the significant strain rate and cold rolling dependence of the strength and ductility of this steel were discussed and connected with the variation in the work hardening and dislocation activity with strain rate and cold rolling.

Development of a New Kind of High Strength Spring Steel

A new kind of high strength, high toughness and high plasticity spring steel has been developed. The strength, the reduction of area and the elongation of the steel are all higher than those of the steel 60Si2CrVA. The decarburization resistance and the sag resistance are also higher than those of the steel 60Si2CrVA. It has good hardenability, and is suitable for making springs with big cross section. The bogie springs made of this kind of steel have passed 2×106 cycles without broken under the conditions of maximum stress of 906 MPa and the minimum stress of 388 MPa.

Effect of welding processes on mechanical and microstructural characteristics of high strength low alloy naval grade steel joints

Naval grade high strength low alloy(HSLA) steels can be easily welded by all types of fusion welding processes. However, fusion welding of these steels leads to the problems such as cold cracking, residual stress, distortion and fatigue damage. These problems can be eliminated by solid state welding process such as friction stir welding(FSW). In this investigation, a comparative evaluation of mechanical(tensile, impact,hardness) properties and microstructural features of shielded metal arc(SMA), gas metal arc(GMA) and friction stir welded(FSW) naval grade HSLA steel joints was carried out. It was found that the use of FSW process eliminated the problems related to fusion welding processes and also resulted in the superior mechanical properties compared to GMA and SMA welded joints.

Study of welding technology on Baosteel high-strength heavy steel Bweldy620QL6

This study aims to conduct the weldability test for a high-strength structural steel, Bweldy620QL6, developed by Baosteel. This steel was subjected to welding,and the effects of two kinds of shielding gas,a binary gas of 80% Ar ＋ 20% CO, and ternary gas of 90% Ar ＋ 8% CO, ＋ 2% O2, on the performance of the welded joints of high-strength heavy steel were compared. The results show that Bweldy620QL6 has good weldability,and the joints obtained using binary gas and ternary gas meet common requirements.

Development of high strength heavy plate A517Q for offshore platform rack

This paper introduces the research and development of high strength A517Q developed by Baosteel for platform rack,with micro-alloying adding suitable quenching and tempering process,trial thickness of 127 - 178 mm high-strength A517Q.The trial plate crossing thickness has a uniform mechanical properties, yield strength greater than 700 MPa,tensile strength than 790 MPa,the Charpy impact than 90 J at -40℃, aging impact than 69 J,has high strength and excellent low temperature impact toughness,While the plate has excellent resistance to crack tearing ability of low-temperature,NDT is less than -45℃.The Developing heavy plates had been used for manufacturing racks of 200-foot jack-up offshore platform,the performance meeting the requirements of the ABS,CCS classification societies.

Microstructure development in high-strength low-alloy steel welds

The reliability of steel welds becomes more critical issue with increasing steel strength,because brittle phases are more likely to form in the weld metals and heat-affected zone(HAZ) and thereby the toughness and ductility of the welds are degraded.Therefore,refinement of microstructure and minimization of the brittle phases are necessary to improve the reliability of the high-strength steel welds.In this presentation,microstructure formation that controls the toughness of weld metals and HAZ in high-strength low-alloy(HSLA) steel welds is reviewed and possible routes to the improvement of the weld microstructure and weld toughness are discussed.

Spalling and Mechanical Properties of Fiber Reinforced High-performance Concrete Subjected to Fire

Spalling and mechanical properties of FRHPC subjected to fire were tested on notched beams. The results confirm that the internal vapor pressure is the leading reason for spalling of high-performance concrete （HPC）. At the same time, the temperature-increasing velocity and constrained conditions of concrete element also play significant roles in spalling. Steel fibers cannot reduce the risk of spalling, although they have obvious beneficial effects on the mechanical properties of concrete before and after exposure to fire. Polypropylene （PP） fibers are very useful in preventing HPC from spalling, however, they have negative effects on the strengths. By using hybrid fibers （steel fibers＋PP fibers）, both good anti-spalling performance and improved mechanical properties come true, which may provide necessary safe guarantee for the rescue work and structure repair after fire disaster.

Effects of fibers on mechanical properties of high-performance concrete subjected to elevated temperatures

The compressive strength and ilexural toughness as well as fracture energy of fiber reinforced highperformance concrete （FRHPC） subjected to different high temperatures were studied. The results showed that after exposure at 300,600 and 900℃, the concrete mixes retained 88.1% , 41.3% and 10.2% of the original compressive strength on average, respectively. Steel fiber and polypropylene （PP） fiber were both effective in minimizing the damage effect of high temperatures on the compressive strength. The HPC reinforced with steel fibers showed higher flexural toughness and fracture energy before and after the high-temperature exposures. In comparison, PP fibers had minor beneficial effects on the flexural toughness and fracture energy. The mechanical properties of HPC reinforced with hybrid fibers （steel fiber ＋ PP fiber） were equivalent to or better than those of HPC reinforced with steel fibers alone. In addition, the failure pattern of FRHPC beams changed from pull-out of steel fibers at lower temperatures （20, 300 and 600℃） to tensile failure of steel fibers at higher temperature （900 ℃）.

Effect of W on microstructure of high strength and toughness steels

The effect of W on the microstructure and the mechanical properties of ultrahigh strength low alloy steels was carried out. The microstructure of 30Cr3Si2Mn2NiMoNb and 30Cr3Si2Mn2NiMoNbW steels under quenched conditions were investigated by metallographic microscope, scanning electron microscope （SEM）, X-ray diffrac- tion （XRD）, and transmission electron microscope （TEM）. Thermodynamic cal- culation was also conducted. The results showed that the addition of W made undissolved carbides more and finer, which exerted strong pinning force on migrat- ing packet boundary and improved tensile strength significantly. M6C particles in 30Cr3Si2Mn2NiMoNb steel were disappeared above 1193 K, while the M6C particles in 30Cr3Si2Mn2NiMoNbW steel were disappeared above 1253 K, the calculation results were in agreement with the experimental.

Effect of Boron on CGHAZ Microstructure and Toughness of High Strength Low Alloy Steels

Effect of boron on the microstructure and impact toughness in the coarse-grained heat-affected zone（CGHAZ）of two high strength low alloy steels,boron-free and boron-containing,was investigated by means of weld thermal simulation test.The result shows that,for the boron-free steel,a microstructure consisting of grain boundary ferrite degenerates pearlite and granular bainite for longer t8/5（the cooling time from 800 to 500 ℃）,while lath bainite for shorter t8/5.For the boron-containing steel,granular bainite is dominant for a wide range of t8/5.Continuous cooling transformation（CCT）study on the CGHAZ indicates that the transformation start temperature decreases by about 50-100℃under different t8/5,for the boron-containing steel compared with the boron-free steel.The presence of boron suppresses the nucleation of ferrite at prior austenite grain boundaries and hence enlarges the range of t8/5for granular bainite transformation.However,the addition of boron deteriorates the impact toughness of CGHAZ,which may be due to a markedly increased fraction of martensite-austenite（M-A）constituents and decreased fraction of high angle grain boundaries.

Development of High Strength and Toughness Non-Heated Al–Mg–Si Alloys for High-Pressure Die-Casting

Based on the 3 factors and 3 levels orthogonal experiment method,compositional effects of Mg,Si,and Ti addition on the microstructures,tensile properties,and fracture behaviors of the high-pressure die-casting Al-x Mg-y Si-z Ti alloys have been investigated.The analysis of variance shows that both Mg and Si apparently infl uence the tensile properties of the alloys,while Ti does not.The tensile mechanical properties are comprehensively infl uenced by the amount of eutectic phase(α-Al+Mg2Si),the average grain size,and the content of Mg dissolved intoα-Al matrix.The optimized alloy is Al-7.49 Mg-3.08 Si-0.01 Ti(wt%),which exhibits tensile yield strength of 219 MPa,ultimate tensile strength of 401 MPa,and elongation of 10.5%.Furthermore,contour maps,showing the relationship among compositions,microstructure characteristics,and the tensile properties are constructed,which provide guidelines for developing high strength and toughness Al–Mg–Si–Ti alloys for high-pressure die-casting.