Mechanism of micro-wetting of highly hydrophobic coal dust in underground mining and new wetting agent development

The internal mechanism of the high hydrophobicity of the coal samples from the Pingdingshan mining area was studied through industrial,element,and surface functional group analysis.Laboratory testing and molecular dynamics simulations were employed to study the impact of three types of surfactants on the surface adsorption properties and wettability of highly hydrophobic bituminous coal.The results show that the surface of highly hydrophobic bituminous coal is compact,rich in inorganic minerals,and poorly wettable and that coal molecules are dominated by hydrophobic functional groups of aromatic rings and aliphatic structures.The wetting performance of surfactants as the intermediate carrier to connect coal and water molecules is largely determined by the interaction force between surfactants and coal(Fs-c)and the interaction force between surfactants and water(Fs-w),which effectively improve the wettability of modified coal dust via modifying its surface electrical properties and surface energy.A new type of wetting agent with a dust removal rate of 89%has been developed through discovery of a compound wetting agent solution with optimal wetting and settling performance.This paper provides theoretical and technical support for removing highly hydrophobic bituminous coal dust in underground mining.

A systematic review of occupational exposure to respirable coal mine dust(RCMD)in the U.S.mining industry

Cumulative inhalation of respirable coal mine dust(RCMD)can lead to severe lung diseases,including coal worker's pneu-moconiosis(CWP),silicosis,mixed dust pneumoconiosis,dust-related diffuse fibrosis(DDF),and progressive massive fibrosis(PMF).Statistics from the number of reported cases showed a significant decrease in the progression of respiratory diseases in the 1990s.However,an unexpected increase in the number of CWP cases was reported in the late 1990s.To date,there has been no comprehensive systematic review to assess all contributing factors to the resurgence of CWP cases.This study aims to investigate the effects of various mining parameters on the prevalence of CWP in coal mines.A systematic review using the preferred reporting items for systematic reviews and meta-analysis(PRISMA)method was conducted to investigate the health effects of RCMD exposure and identify the factors that may contribute to the recent resurgence of CWP cases.The systematic review yielded a total of 401 papers,which were added to the database.The total number of 148 and 208 papers were excluded from the database in the process of screening and eligibility,respectively.Then,18 papers were considered for data selection and full-text assessment.The review revealed that factors including geographic location,mine size,mining operation type,coal-seam thickness,coal rank,changes in mining practices,technology advancement,and engi-neering dust control practices are contributing to the recent resurgence of CWP among coal workers.However,the evidence for root causes is limited owing to the methodological constraints of the studies;therefore,further detailed studies are needed.

Online coal dust suppression system for opencast coal mines

Coal is the major source of power in India and world over.Coal mining is an essential industry which has a major role in the economic development of the country.Most major mining activities contribute directly or indirectly to air pollution.Coal dust is a major air pollutant which affects the personal working in the mines and also people residing in villages near the mines.Air pollution due to coal particulates can affect human health and cause damages to the environment.Hence effective pollution control mechanisms are needed to keep the pollution levels within permissible levels.The easiest and most common method employed for dust suppression worldwide is sprinkling of water.In majority of mines,water sprinklers are operated manually and can lead to wastage of water due to over sprinkling.It can also prove to be ineffective in dust suppression if sprinkling is not done properly.The paper proposes a system which can be deployed to automate the dust suppressions sprinklers.The system will monitor the concentration of PM_(10) and PM_(2.5) in the air and initiate sprinkling operation when the particulate matter content exceeds preconfigured limits.

Change in Grain-Size Composition of Lignite under Cyclic Freezing-Thawing and Wetting-Drying

The paper presents the change in grain-size composition of lignite under cyclic freezing-thawing (FTC) and wetting-drying (WDC). The article shows that in the spring and autumn periods the lignites can be subjected to repeated freezing-thawing and wetting-drying, which determines the possibility of changing their grain-size composition and structure. Experimental studies in laboratory conditions on the influence of cyclic freezing-thawing (FTC) and wetting-drying (WDC) on the quality indicators of lignites have been carried out, their granulometric (fractional) composition has been studied. Freezing-thawing cycle conditions are as follows (FTC): minimum exposure temperature: -20°C;maximum: +5°C;relative humidity: 30%;number of processing cycles: 3. Wetting-drying cycles are as follows (WDC): drying temperatures are +20, +40, +60, +80°C, drying time 90 minutes, the coals are further subjected to rain (soaking) for a period of water saturation to humidity of 30% - 40% and dry again. The number of wetting-drying cycles is 3 times. The tests have revealed the destructive effects of FTC and WDC on the samples of lower metamorphic grade coal, and the cycles of wet-dry lead to the much higher yield of fine sizes (-6+0;-13+0 mm) than the cycles of freeze-thaw. Furthermore, it is found that the increase in the yield of fines depends on the heating temperature: coal disintegration proceeds more intensively at a higher temperature of drying.

Surface characteristics and wetting mechanism of respirable coal dust

In this study,FTIR and XPS spectroscopy,specific surface area and pore size analyses,wetting and other experimental means have been applied to investigate respirable coal dust surface properties and wetting mechanism.The research shows that coal dust surface structures,chemical and element compositions are changed in the refining process of coal dust.Compared with large particle coal dust,respirable coal dust is a weak hydrophilic and strong hydrophobic substance.The reason:the smaller the particle size of coal dust,the more unsaturated its surface.The absorption of air is strong and it is easy to form an air film on coal dust surfaces. Coal dust contact with water is actually a compound contact of liquid in contact with a solid and gas in contact with a solid. The smaller the particle size,the larger the pore volume and the higher the degree of surface roughness,the larger the area of gas in contact with a solid and the worse the coal dust wettability.Another reason is that the changes in the composition of atoms on the dust surface and structures affect coal dust wettability.The results of this study establish a theoretical basis for the invention of effective reduced-dust technology.

Review of preventive and constructive measures for coal mine explosions:An Indian perspective

Firedamp and coal dust explosion constitute a lion’s share in mine accidents in a global mining scenario.This paper reports a list of mine explosion disasters since last two decades,a critical review of the different prevention and constructive measures,and its recent development to avoid firedamp and coal dust explosion.Preventive legislation in core coal-producing countries,viz.China,USA,Australia,South Africa,and India related to firedamp and coal dust explosion are critically analysed.Accidents occurred due to explosion after Nationalisation of Coal Mines(1973)in India are listed.Prevention and constructive measures adopted in India are critically analysed with respect to the global mining scenario.Measures like methane credit concept,classification of mines/seams with respect to explosion risk zone,deflagration index;installation of automatic fire warning devices,canopy air curtain technology,explosion-prevention measures,such as fire-retardant materials,inhibitors,extinguishing agent,dust suppressor,and active explosion barrier are discussed in detail to avoid explosion and thereby adhering to zero accident policy due to coal mine explosion.

Design of a water curtain to reduce accumulations of float coal dust in longwall returns

Accumulation of float coal dust(FCD)in underground mines is an explosion hazard that affects all underground coal mine workers.While this hazard is addressed by the application of rock dust,inadequate rock dusting practices can leave miners exposed to an explosion risk.Researchers at the National Institute for Occupational Safety and Health(NIOSH)have focused on developing a water curtain that removes FCD from the airstream,thereby reducing the buildup of FCD in mine airways.In this study,the number and spacing of the active sprays in the water curtain were varied to determine the optimal configuration to obtain peak knockdown efficiency(KE)while minimizing water consumption.

Performance of N95 elastomeric respirators in high humidity and high coal dust concentration environment

High humidity and high dust concentration in deep coal mines may severely challenge the performance of respirators worn by coal miners.This paper aims at quantitatively evaluating the respirators used in deep coal mines and providing scientific guidance for the respiratory protection of miners.Based on the self-designed in-situ PM2.5 collector,controllable PM2.5 generator,human breathing simulator,and respirator simulation testing system,under the simulated deep mine working condition,this study investigated the effects of dust loading,wearing time,and dust concentration on the filtration efficiency,breathing resistance,and quality factor of N95 elastomeric respirators.With the increase of dust loading,the respirator filtration efficiency firstly decreased,then increased(minimum value 97.5%).The breathing resistance increased exponentially from 120 to 180 to 1020-1530 Pa,and the quality factor decreased logarithmically from 0.051 to 0.076 to 0.0058-0.0085 Pa^(-1).As the PM2.5 coal dust concentration increased from 5 to 50 mg/m^(3),the wearing time for the respirator breathing resistance to exceed 300 Pa reduced from 7 h to less than 1 h.One N95 elastomeric respirator is not able to perform an 8-h work shift.To avoid the excessive breathing resistance caused by dust loading,more filter cartridges are needed for coal miners.

Comparative study of the explosion pressure characteristics of micro- and nano-sized coal dust and methane–coal dust mixtures in a pipe

Coal dust explosion accidents often cause substantial property damage and casualties and frequently involve nano-sized coal dust.In order to study the impact of nano-sized coal on coal dust and methane–coal dust explosions,a pipe test apparatus was used to analyze the explosion pressure characteristics of five types of micro-nano particle dusts(800 nm,1200 nm,45μm,60μm,and 75μm)at five concentrations(100 g/m3,250 g/m3,500 g/m3,750 g/m3,and 1000 g/m3).The explosion pressure characteristics were closely related to the coal dust particle size and concentration.The maximum explosion pressure,maximum rate of pressure rise,and deflagration index for nano-sized coal dust were larger than for its micro-sized counterpart,indicating that a nano-sized coal dust explosion is more dangerous.The highest deflagration index Kst for coal dust was 13.97 MPa/(m·s),indicating weak explosibility.When 7%methane was added to the air,the maximum deflagration index Kst for methane–coal dust was 42.62 MPa/(m·s),indicating very strong explosibility.This indicates that adding methane to the coal dust mixture substantially increased the hazard grade.

Theoretical and numerical analysis of coal dust separated by centrifugal force for working and heading faces

In order to meet engineering needs of Chinese underground coal mines,a new dust-collecting fan,a device of dust separated by centrifugal force in driven cyclone passageway(DCCP)was designed.In centrifugal dust removal section(CDRS)of DCCP,a general equation is derived from the principle of force equilibrium.According to CDRS structure parameters and fan running parameters,the general equation is simplified,and the simplest equation is calculated numerically by MATLAB.The calculation results illustrate that increasing quantity of air current is against dust removal,but it is beneficial to dust removal by increasing the radius of driven spiral blade and increasing the particle diameter of coal dust.The conclusions show that the dust-collecting structure parameters coupled with the fan running parameters is a novel optimization approach to dust-collection fan for working and heading faces,which is especially suitable for Chinese underground mines.

Research on numerical emulator of mine methane and coal dust explosion

The mathematical physics model of mine methane and coal dust explosion propagation was established in the research,by using continuous phase,combustion,par- ticulate equations of mathematical physics.Based upon the data from mine methane drainage roadway explosion,and mine methane and coal dust explosion propagation ex- perimental studies,the numerical emulator system of mine methane and coal dust explo- sion software was developed by using prevalent flow simulation platform,which can be used to simulate the explosion accidents process effectively.In addition,the system can also be used to determine whether coal dust involved in the explosion,and to simulate accurately the transition from deflagration to detonation in methane explosion,propagation velocity of explosion shock,attenuation pattern,and affected area of explosion.

Water-retaining properties of NCZ composite dust suppressant and its wetting ability to hydrophobic coal dust

Coal dust is a primary threat to underground coal miners.The most common approach to control coal dust is hydraulic methods,such as water spray and coal seam water injection.To improve the dust suppressant efficiency of hydraulic methods,a novel chemical composite dust suppressant,called NCZ,was prepared in this study using calcium chloride(CaCl_(2)),magnesium chloride(MgCl_(2)),and nonionic surfactants using a thermal synthesis method.The water-retaining properties of NCZ powder and its solutions were characterized using the water absorption rate(WAR)and evaporation rate(ER),respectively,and the wetting abilities of the NCZ solutions on coal dust were tested using the initial contact angle(ICA)and sink rate(SR).The results indicate that the NCZ solutions have anti-evaporation effects,and the ER of the solution with a 20.0 wt%NCZ is reduced by 11.7%compared with that of clean water.Furthermore,NCZ solutions have remarkable enhancement effects on the wettability of coal dust.The ICA and SR of clean water and the NCZ solution at 20.0 wt%are 141.9°and 0 mg/s,and 29.3°and 1.46 mg/s,respectively.Finally,quantitative relationships between the solution surface tension and the ICA and IR were established using the least squares method.This study provides a new product for dust suppression in underground mines,which is significant for the optimum applied con-centration of dust suppressant in mining operations.

Application of foam technology for dust control in underground coal mine

In order to effectively control the dust in the underground coal mine,this study proposes and develops a new technology for dust control by foam,and briefly demonstrates the advantage of the foam technology for dust control,such as the good isolation performance,large contact area,high wetting ability,strong adhesion and so on.Besides,the details of the technology are introduced,including the foam agent,foam generator,and foam production process.Then the paper studies the relationship between the foaming agent concentration and liquid surface tension,and explains the principle of the foam generator.The technology is applied in heading face.The application results show that the foam has a remarkable effect on dust control in underground coal mines.

Exploration on molecular dynamics simulation methods of microscopic wetting process for coal dust

Wet dust removal is one of the main technical measures in coal dust control,and coal dust wetting is the key factor to determine the effect of wet dust removal.In order to explore the micro-wetting process of coal dust,this paper uses molecular dynamics simulation to study the micro-wetting process of coal dust in different simulation conditions.The molecular dynamics simulation was carried out under different ensemble,thermodynamic states as well as relaxation pretreatment methods,then the H_(2)O molecular layer and coal dust molecular layer in each simulation were quantitatively analyzed by relative concentration.The research results show that a method for establishing molecular model of lignite is proposed and the 2D periodic surface structure is more reasonable.The surface system of coal-H_(2)O molecule is established by NVT aeration method,where the simulation result is close to the actual coal dust wetting process.The simulation effect of medium and large coal dust-H_(2)O molecular system is better than that of small coal dust-H_(2)O molecular system.This study provides a new solution for changing the empirical method of molecular dynamics simulation of coal system wetting and oversimplification of coal system.

Experimental research on flame propagation characteristics of coal dust combustion

The presence of coal dust explosions in coal mining are significant safety hazards.This study mainly explores the flame propagation of coal dust combustion so as to provide a theoretical basis for the prevention and control of coal dust explosions.In the experiment,a dust cloud ignition device was used to experimentally explore the influence of the coal dust concentration on the flame propagation of the coal dust,and high-speed photography was used to record the coal dust flame propagation process.The results show that the flame propagates vertically along the wall of the vertical glass tube,emits a bright yellow light during the propagation process,and forms a mushroom cloud-shaped flame at the upper end of the vertical glass tube.When the concentration of coal dust is 250 g/m^(3),its burning time is much less than those of 500 g/m^(3)and 750 g/m^(3).When the concentrations are 250 g/m^(3),500 g/m^(3)and 750 g/m^(3),respectively,the corresponding maximum propagation velocities of the flame front reach 1.51 m/s,2.00 m/s and 1.61 m/s at 100 ms,353 ms and 310 ms,respectively.The time for the flame front velocity to reach the maximum and the maximum velocity of flame propagation first increase and then decrease with the rising of concentration.

Chemistry and particle size distribution of respirable coal dust in underground mines in Central Eastern Europe

Despite international efforts to limit worker exposure to coal dust,it continues to impact the health of thousands of miners across Europe.Airborne coal dust has been studied to improve risk models and its control to protect workers.Particle size distribution analyses shows that using spraying systems to suppress airborne dusts can reduce particulate matter concentrations and that coals with higher ash yields produce finer dust.There are marked chemical differences between parent coals and relatively coarse deposited dusts(up to _(500)μm,DD_(500)).Enrichments in Ca,K,Ba,Se,Pb,Cr,Mo,Ni and especially As,Sn,Cu,Zn and Sb in the finest respirable dust fractions could originate from:(i)mechanical machinery wear;(ii)variations in coal mineralogy;(iii)coal fly ash used in shotcrete,and carbonates used to reduce the risk of explosions.Unusual enrichments in Ca in mine dusts are attributed to the use of such concrete,and elevated K to raised levels of phyllosilicate mineral matter.Sulphur concentrations are higher in the parent coal than in the DD_(500),probably due to relatively lower levels of organic matter.Mass concentrations of all elements observed in this study remained below occupational exposure limits.

Experiment study on the propagation laws of gas and coal dust explosion in coal mine

The experiment of gas and coal dust explosion propagation in a single lanewaywas carried out in a large experimental roadway that is nearly the same with actual environmentand geometry conditions.In the experiment,the time when the gas and coal dustexplosion flame reaches test points has a logarithmic function relation with the test pointdistances.The explosion flame propagation velocity rises rapidly in the foreside of the coaldust segment and comes down after that.The length of the flame area is about 2 timesthat of the original coal dust accumulation area.Shock wave pressure comes down to therock bottom in the coal dust segment,then reaches the maximum peak rapidly and comesdown.The theoretical basis of the research and assemble of across or explosion is suppliedby the experiment conclusion.Compared with gas explosion,the force and destructiondegree of gas and coal dust explosion is much larger.

A comparative study of dust control practices in Chinese and Australian longwall coal mines

Mine dust is one of the main hazards in underground longwall mines worldwide.In order to solve the mine dust problem,a significant number of studies have been carried out regarding longwall mine dust control,both in China and Australia.This paper presents a comparative study of dust control practices in Chinese and Australian longwall mines,with particular references to statutory limits,dust monitoring methods and dust management practices,followed by a brief discussion on the research status of longwall mine dust control in both countries.The study shows that water infusion,face ventilation controls,water sprays,and deep and wet cutting in longwall shearer operations are commonly practiced in almost all underground longwall mines and that both Chinese and Australian longwall mine dust control practices have their own advantages and disadvantages.It is concluded that there is a need for further development and innovative design of more effective dust mitigation products or systems despite the development of various dust control technologies.Based on the examinations and discussions,the authors have made some recommendations for further research and development in dust control in longwall mines.It is hoped that this comparative study will provide beneficial guidance for scholars and engineers who are engaging in longwall mine dust control research and practice.

Effect of particle size of coal dust on explosion pressure

The effect of the particle size of coal dust on explosion pressure and the rising rate of explosion pressure is studied. Three coal dusts from Lingan Coal Mine in Canada and Datong Coal Mine in China are selected to test. The influence of particle size on the maximum explosion pressure P max and maximum pressure rising rate (d p /d t ) max of each coal dust was tested experimentally. The results indicate that with the decrease of particle size of coal dusts, explosion pressure increases on condition of the same concentration. If the concentration of coal dust is different, the maximum explosion pressure appears at the concentration of 500 g/m^3. The smaller the particle size of coal dusts, the larger the rising rate of explosion pressure of coal dust. When the concentration of coal dust is 500 g/m^3, the rising rate of explosion pressure of each coal dust is the maximum.

Controlling the coal dust at transshipment point: A study of the foam-sol foaming device

In order to effectively control the dust at the transshipment point with foam-sol, this paper attempted to study the characteristics of dust diffusion at transshipment point and the foam-sol foaming device with diffusion outlet was also designed in this paper. To study the diffusion rules of coal dust, fluent discrete phase model was utilized in the numerical simulation, as the coal dust was thrown down at a horizontal velocity of 2.5 m/s. A foam-sol foaming device was designed, through which foaming agent could be automatically sucked into the Venturi by the negative pressure. The automatic controller was also equipped,which could transform the energy of the compressed air into the constant pressure difference so that the gelling agent could be qualitatively added into the gel container. The diffusion outlet that could spray out foam-sol in a continuous, conical and 3D manner was also designed. Moreover, this paper also carried out the contrast experiments on dust removal efficiency among water, aqueous foam and foam-sol. The results clearly show that the symmetrical whirlpools appeared below the inlet where the largest whirlpool diameter was 0.52 m, and the horizontal distance from swirl range to the inlet was approximately0.69 m. By using the self-designed foaming device, the foaming was multiplied by 30 times and the volume ratio with water and foaming agent reached 95%:5%. In this context, the gas pressure was controlled at 0.3 MPa, with gas flow at 15 m3/h and water flow at 0.5 m3/h, with water pressure controlled between0.34 and 0.36 MPa. The foam-sol has the highest dust removal efficiency than other agents.