Investigation of the Effects of a Large Percentage of Dried Sludge on the Operation of a Coal-Fired Boiler

A 600 MW coal-fired boiler with a four-corner tangential combustion mode is considered here to study the combustion features and pollutant emissions at different loads for large-percentages of blending dried sludges.The influence of the over-fired air(OFA)coefficient is examined and the impact of the blending ratio on the boiler operation is explored.The results show that for low blending ratios,a slight increase in the blending ratio can improve the combustion of bituminite,whereas a further increase leads to the deterioration of the combustion of blended fuels and thus reduces the boiler efficiency.Enhancing the supporting capability of the secondary air effectively reduces the slagging degree in the bottom ash hopper and improves the burnout rate of coals.For a large-percentage blending case at full load,it is found that the OFA coefficient must be reduced appropriately,otherwise,a secondary high-temperature combustion zone can be generated in the vicinity of the furnace arches,causing high temperature slagging and superheater tube bursting.Considering the influences of combustion and pollutant emissions,the recommended OFA coefficient is 0.2.Blending dried sludge under low loads increases the flue gas temperature at the furnace exit.While reducing the flue gas temperature in the main combustion region,which is beneficial to the safe operation of the denitrification system.Increasing the blending ratio and reducing load lead to an increase in NOx concentration at the furnace exit Sludges with low nitrogen content are suggested for the practical operation of boilers.

System Performance and Pollution Emission of Biomass Gas Co-Firing in a Coal-Fired Boiler

To reduce greenhouse gases emission and increase the renewable energy utilization portion in the world, the biomass gasification coupled with a coal-fired boiler power generation system is studied. It is a challenge to achieve optimum performance for the coupled system. The models of biomass gasification coupled with co-firing of coal in a boiler have been established. A comparative study of three kinds of biomass (Food Rubbish, Straw and Wood Pellets) has been done. The syngas produced in a 10 t/h gasifier is fed to a 330 MWe coal-fired boiler for co-combustion, and the co-firing performances have been compared with pure coal combustion case under the conditions of constant boiler load. Results show that co-firing decreases the furnace combustion temperature and raises the flue gas temperature for Food Rubbish and Straw, while, flue gases temperature decrease in case of Wood Pellets. At the same time NOx and SOx emissions have reduced. The system efficiencies at constant load for Food Rubbish, Straw and Wood Pellets are 83.25%, 83.88% and 82.56% when the optimum conditions of gasification and co-firing process are guaranteed.

Feasibility Analysis on the Integrated Application of Solar Energy, Biogas, Coal-fired Boiler and Radiant Floor Heating for Rural Residence

The feasibility of adopting a balanced energy mix mode (domestic solar energy, biogas, coal-fired boiler and radiant floor heating) was proposed. Taking a typical rural residence in Zhengzhou City for example, the study through theoretical analysis and calculation showed that such a balanced energy mix is an economic way and efficient in saving energy and reducing air pollution, and elaborated the theoretical feasibility of popularizing such a heat supply mode in rural areas.

Critical materials selection for 700℃clean and high-efficiency coal-fired boiler

One of the pathways for achieving the goal of increasing the efficiency of coal-fired power plants and reducing the emission of pollutants and CO_2 is by improving the steam temperature and pressure.But the increase of steam parameters depend on the development of new high-temperature metal materials.This paper presented the constructive suggestions on critical materials selection for China's new generation of 700℃clean and high-efficiency coal-fired boiler by summarizing the research and development situation of critical materials for coal-fired boilers operating at 700℃/35 MPa of the Europe,Japan and USA.

800-MW Supercritical Coal-Fired Boilers in Suizhong Power Plant

This article reviews the problems of Russia-made 800-MW coal-fired supercritical boilers inSuizhong Power Plant, such as burner burnout, water-wall leakage, slag screen I explosion, crack happenedon the desuperheater outlet of reheater and welding defect of economizer; tells the process of renovating theseunits by modifying the original design and adjusting the operation parameters. After several years' effort, allthe problems have been well solved. The experience may be useful for other imported units in China.

Influence of Recirculated Flue Gas Distribution on Combustion and NOx Formation Characteristics in S-CO_(2) Coal-fired Boiler

Supercritical carbon dioxide(S-CO_(2))Brayton power cycle power generation technology,has attracted more and more scholars'attention in recent years because of its advantages of high efficiency and flexibility.Compared with conventional steam boilers,S-CO_(2) has different heat transfer characteristics,it is easy to cause the temperature of the cooling wall of the boiler to rise,which leads to higher combustion gas temperature in the furnace,higher NOX generation concentration.The adoption of flue gas recirculation has a significance impact on the combustion process of pulverized coal in the boiler,and it is the most effective ways to reduce the emission of NOX and the combustion temperature in the boiler.This paper takes 1000MW S-CO_(2) T-type coal-fired boiler as the research target to investigate the combustion and NOX generation characteristics of S-CO_(2) coal-fired boilers under flue gas recirculation condition,the influence of recirculated flue gas distribution along the furnace height on the characteristics of NOX formation and the combustion of pulverized coal.The results show that the recirculated flue gas distribution has the great impact on the concentration of NOX at the boiler outlet.When the bottom recirculation flue gas rate is gradually increased,the average temperature of the lower boiler decreases and the average temperature of the upper boiler increases slightly;The concentration of NOx at the furnace outlet increases.

Application of Response Surface Methodology for Analysis of Reheat Steam Temperatures in a Double Reheat Coal-Fired Boiler

For the improvement of reheat steam quality and performance of double reheat coal-fired utility boiler under wide load operation, a variety of temperature regulation ways were utilized to adjust the energy distribution between different heating surfaces. In this paper, thermodynamic calculation based on the fundamental heat transfer theory was conducted for the analysis of temperature regulation strategy effects to steam temperature. In consideration of the specific overlapping heating surface arrangement, the compartment model was adopted to solve this problem. Response surface methodology(RSM) was used to analysis the effect of each temperature regulating variables on the steam temperature and boiler efficiency;then the polynomial model was fitted to predict the primary and secondary steam temperature simultaneously. Results showed that the flue gas recirculation rate has a relatively significant influence on the steam temperature, the maximum temperature deviation between fitting value and calculation value is 3.85℃ in 75% THA;the quadratic model can well predict the steam temperature under different operation conditions in wide load change. The variation of flue gas baffle has a significant influence on the boiler efficiency, compared to the flue gas recirculation and angle of burner oscillation. The influence of various factors on the reheat steam temperature is flue gas baffle > flue gas recirculation > angle of burner oscillation.

INTRODUCTION TO INCONEL ALLOY 740: AN ALLOY DESIGNED FOR SUPERHEATER TUBING IN COAL-FIRED ULTRA SUPERCRITICAL BOILERS

Chinese utilities as well as those worldwide are facing increased demand for additional electricity, reduced plant emissions and greater efficiency. To meet this challenge will require increasing boiler temperature, pressure and coal ash corrosion resistance of the materials of boiler construction of future coal-fired boilers. A new nickel-based tube alloy, INCONEL^R alloy 740, is described aiming at meeting this challenge. Emphasis will be on describing the alloy＇ s mechanical properties, coal-ash and steam corrosion resistance. Microstructural stability as a function of temperature and time is addressed as well as some of the early methodology em- ployed to arrive at the current chemical composition.

Quantifying social costs of coal-fired power plant generation

Coal has been dominating the electricity supply in Indonesia,especially in long-term power generation from fossil energy.This dominance is due to lower production costs in coal-fired power plant generation.However,this low price is only based on monetary costs and ignores the social costs.Therefore,this study aims to quantify the social costs of coal-fired generation.Using QUERI-AirPacts modeling,the present study quantifies the social costs resulting from the Tenayan Raya coal-fired generation in Riau,Indonesia.It includes the levelized cost of electricity and health costs into the generation costs.After that,this study calculates the net present value,internal rate return,and project payback period.The study found that as much as$50.22/MWh was the levelized cost of electricity.While$15.978/MWh or$0.015978/kWh was the social cost that was not included in the generating cost.At the electricity production level of 1,380,171.69 MWh per year,there is an expected extra cost of$22,052,383.30 uncounted when externalities are included.For instance,the net present value(NPV)is lower and even negative when external costs are included(-$24,062,274.19)compared to$176,108,091.52 when externalities are not considered.The internal rate of return(IRR)is much higher when the social costs are not considered.The payback period is also shorter when the social costs are excluded than when the externalities are included.This global number indicates that the inclusion of external costs would impact NPV,IRR,and the payback period.This result implies that the government should internalize the external cost to stimulate the electricity producers to conduct cost-benefit analyses.The cost-benefit analysis mechanism would lead the producers to be more efficient.

Problems of Hazardous Waste Storage Facilities in Coal-fired Power Plants and Countermeasures

The hazardous waste produced by coal-fired power plants are large in quantity and variety. It is important for ecological environment protection to properly store hazardous waste in coal-fired power plants. The environmental management of hazardous waste in coal-fired power plants started late, and there are many problems in the construction and management of their storage facilities. In this paper, taking eight typical coal-fired power plants as examples, the present problems of hazardous waste storage facilities in coal-fired power plants are analyzed, and corresponding countermeasures are put forward to solve the main common problems.

Comprehensive evaluation for efficient development of coal-fired Industry boiler clearing

The Paper has introduced development of domesticand foreign coal-fired industry boiler and has implementedcomprehensive comparison for several substitution technologies（coal powder boiler, coal water mixture boiler, coal-fired boiler,gas-fired boiler and biomass boiler, etc.） of backward coal-firedindustrial boiler in technology, economy and environment, etc.;has evaluated comprehensive effect and adaptiveconditions of coal-fired industry boiler technology and has put forward suggestion forefficient development of coal-fired industry boiler clearing.

Experimental investigation of NO_x emisssion in a coal-fired utility boiler

Based on the investigation of NO_x formation mechanism, a coal-fired utility boiler whose capacity is 1 004 t/h was studied. Excessive air coefficient, inclination of bumer and the way of coal supply were investigated through experimental method. Resuits indicated that under the condition of same boiler efficiency and burn-off rate, the operation conditions adopting the lower excessive air coefficient, upward bumers' inclination and pyramid coal-supply could reduce NO_x emission.

Numerical simulation of NO_x formation in a cyclone-opposed coal-fired utility boiler

In this paper, FLUENT software was used to simulate the burning process in a utility boiler. Chose the kinetics/diffusion-limited as combustion model, two-competing-rates as devolatilization model, RNG k-εmodel as viscous model, and PDF model as combustion turbulent flow model. Numerical calculation of NOx formation in a 330 MW cyclone-opposed coal-fired utility boiler with 32 double air registers was done. The distribution characteristics of temperature, NOx and oxygen concentration in furnace were studied. They were symmetrically distributed in furnace. In the combustion area, temperature and NOx concentration are high, while oxygen concentration is low. Temperature and NOx concentration are declined gradually along with furnace height, while oxygen concentration is raised. The higher the temperature is and the greater the excess air coefficient is, the more NOx formation.

Influence of flue gas cleaning system on characteristics of PM_(2.5)emission from coal-fired power plants

This study investigated the influence of precipitators and wet flue gas desulfurization equipment on characteristics of PM_(2.5)emission from coal-fired power stations.We measured size distribution and removal efficiencies,including hybrid electrostatic precipitator/bag filters(ESP/BAGs)which have rarely been studied.A bimodal distribution of particle concentrations was observed at the inlet of each precipitator.After the precipitators,particle concentrations were significantly reduced.Although a bimodal distribution was still observed,all peak positions shifted to the smaller end.The removal efficiencies of hybrid ESP/BAGs reached 99%for PM_(2.5),which is considerably higher than those for other types of precipitators.In particular,the influence of hybrid ESP/BAG operating conditions on the performance of dust removal was explored.The efficiency of hybrid ESP/BAGs decreased by 1.9%when the first electrostatic field was shut down.The concentrations and distributions of particulate matter were also measured in three coal-fired power plants before and after desulfurization devices.The results showed diverse removal efficiencies for different desulfurization towers.The reason for the difference requires further research.We estimated the influence of removal technology for particulate matter on total emissions in China.Substituting ESPs with hybrid ESP/BAGs could reduce the total emissions to 104.3 thousand tons,with 47.48 thousand tons of PM_(2.5).

Progress and prospects of innovative coal-fired power plants within the energy internet

The development of electrical engineering and electronic, communications, smart power grid, and ultra-high voltage transmission technologies have driven the energy system revolution to the next generation: the energy internet. Progressive penetration of intermittent renewable energy sources into the energy system has led to unprecedented challenges to the currently wide use of coal-fired power generation technologies. Here, the applications and prospects of advanced coal-fired power generation technologies are analyzed. These technologies can be summarized into three categories:(1) large-scale and higher parameters coal-fired power generation technologies, including 620/650/700 oC ultra-supercritical thermal power and double reheat ultra-supercritical coal-fired power generation technologies;(2) system innovation and specific, highefficiency thermal cycles, which consist of renewable energy-aided coal-fired power generation technologies, a supercritical CO_2 Brayton cycle for coal-fired power plants, large-scale air-cooling coal-fired power plant technologies, and innovative layouts for waste heat utilization and enhanced energy cascade utilization;(3) coal-fired power generation combined with poly-generation technologies, which are represented by integrated gasification combined cycle(IGCC) and integrated gasification fuel cell(IGFC) technologies. Concerning the existing coal-fired power units, which are responsible for peak shaving, possible strategies for enhancing flexibility and operational stability are discussed. Furthermore, future trends for coal-fired power plants coupled with cyber-physical system(CPS) technologies are introduced. The development of advanced, coal-fired power generation technologies demonstrates the progress of science and is suitable for the sustainable development of human society.

Formation and emission characteristics of VOCs from a coal-fired power plant

On-site measurements of volatile organic compounds(VOCs)in different streams of flue gas were carried out on a real coal-fired power plant using sampling bags and SUMMA canisters to collect gas samples,filters to collect particle samples.Gas chromatography-flame ionization detector/mass spectrometry and gas chromatography-mass spectrometry was the offline analysis method.We found that the total mass concentration of the tested 102 VOC species at the outlet of wet flue gas desulfuration device was(13456±47)μg·m^(-3),which contained aliphatic hydrocarbons(57.9%),aromatic hydrocarbons(26.8%),halogen-containing species(14.5%),and a small amount of oxygen-containing and nitrogencontaining species.The most abundant species were 1-hexene,n-hexane and 2-methylpentane.The top ten species in terms of mass fraction(with a total mass fraction of 75.3%)were mainly hydrocarbons with a carbon number of 6 or higher and halogenated hydrocarbons with a lower carbon number.The mass concentration of VOC species in the particle phase was significantly lower than that in the gas phase.The change of VOC mass concentrations along the air pollution control devices indicates that conventional pollutant control equipment had a limited effect on VOC reduction.Ozone formation potential calculations showed that aromatic hydrocarbons contributed the highest ozone formation(46.4%)due to their relatively high mass concentrations and MIR(maximum increment reactivity)values.

Near-Zero Air Pollutant Emission Technologies and Applications for Clean Coal-Fired Power

Coal is the dominant energy source in China,and coal-fired power accounts for about half of coal consumption.However,air pollutant emissions from coal-fired power plants cause severe ecological and environmental problems.This paper focuses on near-zero emission technologies and applications for clean coal-fired power.The long-term operation states of near-zero emission units were evaluated,and synergistic and special mercury(Hg)control technologies were researched.The results show that the principle technical route of near-zero emission,which was applied to 101 of China’s coal-fired units,has good adaptability to coal properties.The emission concentrations of particulate matter(PM),SO2,and NOx were below the emission limits of gas-fired power plants and the compliance rates of the hourly average emission concentrations reaching near-zero emission in long-term operation exceeded 99%.With the application of near-zero emission technologies,the generating costs increased by about 0.01 CNY∙(kW∙h)-1.However,the total emissions of air pollutants decreased by about 90%,resulting in effective improvement of the ambient air quality.Furthermore,while the Hg emission concentrations of the near-zero emission units ranged from 0.51 to 2.89μg∙m^-3,after the modified fly ash(MFA)special Hg removal system was applied,Hg emission concentration reached as low as 0.29μg∙m^-3.The operating cost of this system was only 10%-15%of the cost of mainstream Hg removal technology using activated carbon injection.Based on experimental studies carried out in a 50000 m^3∙h^-1 coal-fired flue gas pollutant control pilot platform,the interaction relationships of multi-pollutant removal were obtained and solutions were developed for emissions reaching different limits.A combined demonstration application for clean coal-fired power,with the new“1123”eco-friendly emission limits of 1,10,20 mg∙m^-3,and 3μg∙m^-3,respectively,for PM,SO2,NOx,and Hg from near-zero emission coal-fired power were put forward and realized,providing engineering and technical support for the national enhanced pollution emission standards.

Optimization of an Existing Coal-fired Power Plant with CO²Capture

Nowadays, the worsening environmental issue caused by CO2 emission is greatly aggravated by human activity. Many CO2 reduction technologies are under fast development. Among these, monoethanolamine (MEA) based CO2 capture technology has been paid great attention. However, when connecting the CO2 capture process with a coal-fired power plant, the huge energy and efficiency penalty caused by CO2 capture has become a serious problem for its application. Thus, it is of great significance to reduce the related energy consumption. Based on an existing coal-fired power plant, this paper proposes a new way for the decarburized retrofitting of the coal-fired power plant, which helps to improve the overall efficiency of the power plant with less energy and efficiency penalty. The decarburized retrofitting scheme proposed will provide a new route for the CO2 capture process in China.

Progress in Research on 20 MWt Coal-fired MHD Slagging Combustor

In this paper a brief introduction on design features,process of hot-fire check out testsand typical testing results of a 20 MWt coal-fired MHD slagging combustor is presented.Onthe basis of the testing results we conclude that all the design requirements of the combustorare satisfied.Analysis on the experimental results is also made.The reasons that causeslower rate of slag rejection are discussed,and the ways of raising slag rejection rate are con-sidered.