Application of automatic surface inspection system in cold-rolled strip production

The detection and classification of real-time surface defects play an important role in automotive sheet inspection and production. In this paper, an automatic surface inspection system （ASIS） based on signal processing in Baosteel NO. 4 cold-rolled plant is briefly presented. We demonstrate that the strip surface defect properties such as image, type, pitch, and position can be accurately calculated and classified by the automatic surface inspection system. In the manufacturing of the high-quality cold-rolled strips, it is necessary that the real-time surface defects can be detected and transferred by the automatic surface inspection system combined with annealing lines and recoiling lines.

Allowable variation of cold-rolled strip transverse profiles in high tension

The formation mechanism of the cold-rolled strip shape with high tension was studied. An advanced method to calculate the allowable variation of strip transverse profiles was established by the strip buckling criterion, which can be more properly used in cold rolling. With this method, the aim allowable variation of the product strip transverse profile and the required transverse profile range of incoming strips can be reached. Besides, this method has been successfully applied in a domestic tandem cold mill, and the transverse profile range of incoming strips suggested with this method is more practicable and complete. Consequently, the good performance is acquired.

Development and application of an online pinhole detector for cold-rolled strips

An online pinhole detector based on the photoelectric inspection of cold-rolled steel strips was introduced. Pinhole detection is important to guarantee the quality of cold-rolled steel strips. The detector here was developed independently by Baosteel,and is designed based on the principle of photoelectric transfer. Typically, an inspection light source is installed above the steel strip to be inspected, and a photoelectric receiver is installed beneath the steel strip. The pinhole detector consists of a super-bright LED light source and a photoelectric receiver, which is composed primarily of photomultipliers. The super-bright LED light source illuminates the strip surface, and the light that permeates from pinholes is detected and amplified by a photoelectric receiver. The photomultiplier transforms the detected light into an electrical signal ,which is later recognized and classified by a signal-processing circuit and collected by a data-acquisition card. The detector can accurately track the strip edge and shield the strip edge from outside light. As a result,this system can detect a pinhole in the strip edge with a small blind zone on the edge. Most importantly, the detector exhibits good inspection accuracy and can accurately detect a pinhole with a diameter of 15 μm.

Analysis of spot defects on the surface of a cold-rolled Fe-36%Ni alloy strip

Many spot defects were found on the surface of a cold-rolled Fe-36%Ni alloy strip produced in a factory,which seriously affected the surface quality of the product.Through metallographic microscopy and scanning electron microscopy analyses,it was found that the spot defects were caused by the residual oxide layer on the surface of the cold-rolled Fe-36%Ni alloy strip after hydrogen annealing.By properly increasing the grinding amount of the blank before cold rolling to remove the oxide layer,the spot defects on the surface of the cold-rolled strip were effectively eliminated,and the surface quality of the product was ensured.

Effect of hot stamping parameters on the mechanical properties and microstructure of cold-rolled 22MnB5 steel strips

Thermomechanical experiments were carried out to reproduce the hot stamping process and to investigate the effects of process parameters on the microstructure and mechanical properties of stamped parts. The process parameters, such as austenitizing temperature, soaking time, initial deformation temperature and cooling rate, are studied. The resulting microstructures of specimens were observed and analyzed. To evaluate the mechanical properties of specimens, tensile and hardness tests were also performed at room temperature. The op-timum parameters to achieve the highest tensile strength and the desired microstructure were acquired by comparing and analyzing the results. It is indicated that hot deformation changes the transformation characteristics of 22MnB5 steel. Austenite deformation promotes the austen-ite-to-ferrite transformation and elevates the critical cooling rate to induce a fully martensitic transformation.

二维矩形Strip Packing问题的算法研究与改进

二维矩形Strip Packing问题的约束条件及目标函数与基本型二维矩形Packing问题类似,都是在有限的矩形容器中,有效地摆放各个矩形块,以最大化容器利用率为目标。为了解决这一NP-hard问题,该文在邓见凯、王磊提出的拟人型全局优化算法的基础上进行了深入的算法研究与改进。针对Strip Packing问题特点,提出了QHG(Quasi-Human Group)算法,其核心改进涵盖了多个方面,包括扩充初始点集合、删除和替换评价标准以及扩大邻域空间搜索范围。和单个局部极小值点的迭代相比,对局部极小值点集合进行迭代所生成布局优度更高,跳坑策略用于跳出局部极小值点,将搜索引向有希望的区域,优美度枚举有望进一步提高布局优度。通过这些措施,QHG算法更好地模拟人类决策过程,提高了全局搜索的效率。为评估QHG算法性能,对8组标准问题实例(C组、N组、NT组、CX组、NP组、ZDF组、2sp组、bwmv组)进行了大量实验。实验结果表明,QHG算法生成的布局优度优于当前国际文献中的几种较先进算法,展现了其在Strip Packing问题上的卓越性能。

Quantitative Evaluation Method of Shape Indicator for Cold-rolled Strip

Quantitative level evaluation of cold-rolled strip was significant for the shape control and the product structure optimization. Based on the probability statistics method and the shape pattern recognition method, the shape evaluation model of cold-rolled strip was established to evaluate real-time shape of the online strip. The model was embedded in the shape control system, and the online strip shape state was real-time observed whether to meet the technical indicators, so the shape level could be identified and evaluated. Based on the shape evaluation indicators, the shape component could be well controlled to improve the shape hit rate and the control stability, so that the rolled strip shape could meet the technical requirements. At a 1050 cold strip mill, the shape data of the scene typical specifications strip were online collected and real-time evaluated, and the hit of macro shape in less than 8 I was 68.44%, indicating that the mill shape control had considerable room for improvement, as well as the evaluation method was feasible and practical for quantitative evaluation of the strip shape. So the new evaluation model has important guiding significance to increase value-added and reduce product quality objection.

A dual-RPA based lateral flow strip for sensitive,on-site detection of CP4-EPSPS and Cry1Ab/Ac genes in genetically modified crops

Traditional transgenic detection methods require high test conditions and struggle to be both sensitive and efficient.In this study,a one-tube dual recombinase polymerase amplification(RPA)reaction system for CP4-EPSPS and Cry1Ab/Ac was proposed and combined with a lateral flow immunochromatographic assay,named“Dual-RPA-LFD”,to visualize the dual detection of genetically modified(GM)crops.In which,the herbicide tolerance gene CP4-EPSPS and the insect resistance gene Cry1Ab/Ac were selected as targets taking into account the current status of the most widespread application of insect resistance and herbicide tolerance traits and their stacked traits.Gradient diluted plasmids,transgenic standards,and actual samples were used as templates to conduct sensitivity,specificity,and practicality assays,respectively.The constructed method achieved the visual detection of plasmid at levels as low as 100 copies,demonstrating its high sensitivity.In addition,good applicability to transgenic samples was observed,with no cross-interference between two test lines and no influence from other genes.In conclusion,this strategy achieved the expected purpose of simultaneous detection of the two popular targets in GM crops within 20 min at 37°C in a rapid,equipmentfree field manner,providing a new alternative for rapid screening for transgenic assays in the field.

Soybean maize strip intercropping:A solution for maintaining food security in China

The practice of intercropping leguminous and gramineous crops is used for promoting sustainable agriculture,optimizing resource utilization,enhancing biodiversity,and reducing reliance on petroleum products.However,promoting conventional intercropping strategies in modern agriculture can prove challenging.The innovative technology of soybean maize strip intercropping(SMSI)has been proposed as a solution.This system has produced remarkable results in improving domestic soybean and maize production for both food security and sustainable agriculture.In this article,we provide an overview of SMSI and explain how it differs from traditional intercropping.We also discuss the core principles that foster higher yields and the prospects for its future development.

Experimental study on the gas-stripping chamber of an E//B neutral particle analyzer

Stripping units take a key role in the neutral particle analyzer(NPA).A renovated gas-stripping unit was constructed for the newly designed E//B NPA.Using H_(2)as the working gas,we measured the gas inlet pressure(P_(0))and vacuum chamber pressure(P_(3)).The pressure distribution inside the gas-stripping room was calculated with Ansys Fluent,using the measured P_(0)and P_(3)as boundary conditions.The stripping efficiency of the stripping unit was then simulated utilizing the Geant4 Monte Carlo code for the H and D particles.The pressure P_(0)=40 Pa,which is one-sixth of what found in the previous design and corresponds to a thickness of 1.27×10^(17)atoms∕cm^(2),was obtained as the optimum working pressure for the upgraded stripping unit.An 50 kV electron cyclotron resonance(ECR)ion source platform was designed and constructed for E//B NPA calibration,and its performance has been measured.Using the ECR ion source platform,we measured the efficiency of the stripping unit through an inverse experiment with proton beams.We compared the current ratios of measurements with and without H_(2)gas to Geant4 simulation results.We found adequate agreement between the overall trends of the experiment and the simulation.The significant deviation for incident energies below 20 keV may result from the scattering effects of low-energy protons,leading to reduced accuracy in single-scattering physics in Geant4 simulations.Applying the scattering corrections observed in the reverse experiments obtains more accurate stripping efficiencies for H and D atoms in the energy range of 20–200 keV and the global efficiency with the maximum values of 95.0%for H atoms and 78.9%for D atoms at 200 keV.

Molecular investigation into the transformation of recalcitrant dissolved organic sulfur in refinery sour water during stripping process

Refinery sour water primarily originates from the tops of towers in various units and coker condensate,and cannot be discharged directly to a wastewater treatment plant due to high levels of chemical oxygen demand(COD)and organic sulfur contents.Even after the recovery of H_(2)S from the sour water by the stripping process,the effluent still contains a high concentration of dissolved organic sulfur(DOS),which can have a huge bad influence.While chemical composition of dissolved organic matter(DOM)in refinery wastewater has been extensively studied,the investigation of recalcitrant DOS from sour waters remains unclear.In the present study,chemical composition of sour water DOMs(especially DOS)was investigated using fluorescence spectroscopy(excitation-emission matrix,EEM)and mass spectrometry,including gas chromatography-mass spectrometry(GC-MS)and high-resolution Orbitrap MS.The GC-MS and EEM results showed that volatile and low-aromaticity compounds were effectively removed during the stripping process,while compounds with high hydrophilicity and humification degree were found to be more recalcitrant.The Orbitrap MS results showed that weak-polar oxygenated sulfur compounds were easier to be removed than oxygenated compounds.However,the effluent still contained significant amounts of sulfur-containing compounds with multiple sulfur atoms,particularly in the form of highly unsaturated and aromatic compounds.The Orbitrap MS/MS results of CHOS-containing compounds from the effluent indicate that the sulfur atoms may exist as sulfonates,disulfide bonds,thioethers.Understanding the composition and structure of sour water DOS is crucial for the development of effective treatment processes that can target polysulfide compounds and minimize their impact on the environment.

A simple route for preparation of TRIP-assisted Si-Mn steel with excellent performance using direct strip casting

The complex producing procedures and high energy-consuming limit the large-scale production and application of advanced high-strength steels(AHSSs).In this study,the direct strip casting(DSC)technology with unique sub-rapid solidification characteristics and cost advantages was applied to the production of low-alloy Si-Mn steel with the help of quenching&partitioning(Q&P)concept to address these issues.Compared this method with the conventional compact strip production(CSP)process,the initial microstructure formed under different solidification conditions and the influence of heat treatment processes on the final mechanical properties were in-vestigated.The results show that the initial structure of the DSC sample is a dual-phase structure composed of fine lath martensite and bainite,while the initial structure of the CSP sample consists of pearlite and ferrite.The volume fraction and carbon content of retained austenite(RA)in DSC samples are usually higher than those in CSP samples after the same Q&P treatment.DSC samples typically demonstrate better comprehensive mechanical properties than the CSP sample.The DSC sample partitioned at 300℃ for 300 s(DSC-Pt300)achieves the best comprehensive mechanical properties,with yield strength(YS)of 1282 MPa,ultimate tensile strength(UTS)of 1501 MPa,total elongation(TE)of 21.5%,and product of strength and elongation(PSE)as high as 32.3 GPa·%.These results indicate that the excellent mechanical properties in low-alloy Si-Mn steel can be obtained through a simple process(DSC-Q&P),which also demonstrates the superiority of DSC technology in manufacturing AHSSs.

Effect of phosphorus content on interfacial heat transfer and film deposition behavior during the high-temperature simulation of strip casting

The interfacial wettability and heat transfer behavior are crucial in the strip casting of high phosphorus-containing steel.A hightemperature simulation of strip casting was conducted using the droplet solidification technique with the aims to reveal the effects of phosphorus content on interfacial wettability,deposited film,and interfacial heat transfer behavior.Results showed that when the phosphorus content increased from 0.014wt%to 0.406wt%,the mushy zone enlarged,the complete solidification temperature delayed from1518.3 to 1459.4℃,the final contact angle decreased from 118.4°to 102.8°,indicating improved interfacial contact,and the maximum heat flux increased from 6.9 to 9.2 MW/m2.Increasing the phosphorus content from 0.081wt%to 0.406wt%also accelerated the film deposition rate from 1.57 to 1.73μm per test,resulting in a thickened naturally deposited film with increased thermal resistance that advanced the transition point of heat transfer from the fifth experiment to the third experiment.

High-resolution imaging of magnetic fields of banknote anti-counterfeiting strip using fiber diamond probe

Counterfeiting of modern banknotes poses a significant challenge,prompting the use of various preventive measures.One such measure is the magnetic anti-counterfeiting strip.However,due to its inherent weak magnetic properties,visualizing its magnetic distribution has been a longstanding challenge.In this work,we introduce an innovative method by using a fiber optic diamond probe,a highly sensitive quantum sensor designed specifically for detecting extremely weak magnetic fields.We employ this probe to achieve high-resolution imaging of the magnetic fields associated with the RMB 50denomination anti-counterfeiting strip.Additionally,we conduct computer simulations by using COMSOL Multiphysics software to deduce the potential geometric characteristics and material composition of the magnetic region within the anti-counterfeiting strip.The findings and method presented in this study hold broader significance,extending the RMB 50 denomination to various denominations of the Chinese currency and other items that employ magnetic anti-counterfeiting strips.These advances have the potential to significantly improve and promote security measures in order to prevent the banknotes from being counterfeited.

Research on directly cold-rolled AISI 304 stainless steel strip with the twin-roll strip casting process

In order to improve the surface quality and properties of AISI 304 stainless steel strip produced with the twinroll strip casting process,the strip was directly cold-rolled. The results show that cold rolling clearly improves the surface roughness,microstructure and properties. Residual δ ferrite is greatly decreased, anisotropy becomes less obvious and corrosion resistance is greatly improved. These results demonstrate the feasibility of directly cold-rolled AISI 304 stainless steel strip.

Similarity evaluation model for the internal defect detection of strip steel

An internal defect meter is an instrument to detect the internal inclusion defects of cold-rolled strip steel.The detection accuracy of the equipment can be evaluated based on the similarity of the multiple detection data obtained for the same steel coil.Based on the cosine similarity model and eigenvalue matrix model,a comprehensive evaluation method to calculate the weighted average of similarity is proposed.Results show that the new method is consistent with and can even replace artificial evaluation to realize the automatic evaluation of strip defect detection results.

Surface rust of cold-rolled bell-type annealing strip steel

This paper offers systematic analysis and in-depth research on the surface rust problem of cold-rolled bell-type annealing strip products.The defect characteristics,occurrence rules,generation mechanism,and influencing factors of surface rust are presented.This research employed a cold-rolled bell-type furnace annealing unit in a coastal steel factory as an example and conducted production process tests,on-site production tests,scanning electron microscopy,energy spectrum analysis,MINITAB statistical analysis,etc.Moreover,six significant influencing factors and their rules were studied:the cooling time of the final cooling table,the storage time of the intermediate storage,the temperature setting of the intermediate storage,the temperature of leveling liquid,the purging pressure of leveling machine,and the dust in the environment.

Recrystallization and texture evolution of cold-rolled FeCrAl thin-wall tube with large Laves phase during annealing:Effect of Nb content

The recrystallization and texture evolution of cold-rolled FeCrAl-0.65 Nb and FeCrAl-1.2 Nb alloys thin-wall tubes annealed at 600−900℃ for 1−600 min were investigated.The microstructures were characterized by electron back scattering diffraction,electron probe micro-analyzer and transmission electron microscopy.The Vickers hardness and room temperature tensile properties were tested.The results showed that the hardness of fully recrystallized FeCrAl-1.2 Nb alloy was higher and more likely to recrystallize than FeCrAl-0.65 Nb alloy.The weak texture strength of annealing sample was obtained and the proportion of<111>//ND texture increased.The fine Laves phase distributed uniformly in FeCrAl-0.65 Nb alloy had good pinning effect and inhibited recrystallization.Higher Nb content had little effects on tensile properties of thin-wall tube,and induced the formation of larger Laves phase.There was less fine Laves phase pinning in the large area adjacent to the blocky Laves phase,which resulted in easy recrystallization in FeCrAl-1.2 Nb alloy.

Solidification microstructure of Ti-43Al alloy by twin-roll strip casting

As a near-net-shape technology,the twin-roll strip casting(TRC)process can be considered to apply to the fabrication of TiAl alloy sheets.However,the control of the grain distribution is very important in strip casting because the mechanical properties of strips are directly determined by the solidification microstructure.A three-dimensional(3D)cellular automation finite-element(CAFE)model based on ProCAST software was established to simulate the solidification microstructure of Ti-43Al alloy.Then,the influence of casting temperature and the maximum nucleation density(nmax)on the solidification microstructure was investigated in detail.The simulation results provide a good explanation and prediction for the solidification microstructure in the molten pool before leaving the kissing point.Experimental and simulated microstructure show the common texture<001>orientation in the columnar grains zone.Finally,the microstructure evolution of the Ti-43Al alloy was analyzed and the solidification phase transformation path during the TSC process was determined,i.e.,L→L+β→β→β+α→α+γ+β/B2 phase under a faster cooling rate and L→L+β→β→β+α→γ+lamellar(α_(2)+γ)+β/B2 phase under a slower cooling rate.

Effect of water quenching processing parameters on the mechanical properties of a cold-rolled C-Mn-containing steel sheet

Cold-rolled advanced high-strength steel sheets have become the material of choice for the automotive industry because of their unique attributes of high strength and balanced mechanical properties.High-hydrogen gas jet cooling and water quenching are the most commonly used ultrafast cooling technologies for producing martensite-containing high-strength steel sheets.The water quenching technology ensures the fastest industrial cooling rate of 1 000 K/s;therefore,it has the highest potential with respect to saving alloys.In this study,the water quenching of a C-Mn-containing steel sheet is simulated during continuous annealing to investigate the effect of water quenching and tempering parameters on its mechanical properties.The results reveal that at low quenching temperatures,the strength of the steel sheet decreases as the soaking temperature increases.However,at high quenching temperatures,a high soaking temperature corresponds to increased strength after quenching,regardless of whether the material was austenitized in the single austenite zone or the inter-critical zone.Therefore,a high quenching temperature always results in a high strength and a high yield ratio after quenching.Low-temperature overaging(tempering) considerably influences the yield strength and yield ratio,and the extent of this influence is correlated with the soaking temperature.