Statistical Models for Condition Monitoring and State of Health Estimation of Lithium-Ion Batteries for Ships

Battery systems are increasingly being used for powering ocean going ships,and the number of fully electric or hybrid ships relying on battery power for propulsion is growing.To ensure the safety of such ships,it is important to monitor the available energy that can be stored in the batteries,and classification societies typically require the state of health(SOH)to be verified by independent tests.This paper addresses statistical modeling of SOH for maritime lithium-ion batteries based on operational sensor data.Various methods for sensor-based,data-driven degradation monitoring will be presented,and advantages and challenges with the different approaches will be discussed.The different approaches include cumulative degradation models and snapshot models,models that need to be trained and models that need no prior training,and pure data-driven models and physics-informed models.Some of the methods only rely on measured data,such as current,voltage,and temperature,whereas others rely on derived quantities such as state of charge.Models include simple statistical models and more complicated machine learning techniques.Insight from this exploration will be important in establishing a framework for data-driven diagnostics and prognostics of maritime battery systems within the scope of classification societies.

Temporally Preserving Latent Variable Models:Offline and Online Training for Reconstruction and Interpretation of Fault Data for Gearbox Condition Monitoring

Latent variable models can effectively determine the condition of essential rotating machinery without needing labeled data.These models analyze vibration data via an unsupervised learning strategy.Temporal preservation is necessary to obtain an informative latent manifold for the fault diagnosis task.In a temporalpreserving context,two approaches exist to develop a condition-monitoring methodology:offline and online.For latent variable models,the available training modes are not different.While many traditional methods use offline training,online training can dynamically adjust the latent manifold,possibly leading to better fault signature extraction from the vibration data.This study explores online training using temporal-preserving latent variable models.Within online training,there are two main methods:one focuses on reconstructing data and the other on interpreting the data components.Both are considered to evaluate how they diagnose faults over time.Using two experimental datasets,the study confirms that models from both training modes can detect changes in machinery health and identify faults even under varying conditions.Importantly,the complementarity of offline and online models is emphasized,reassuring their versatility in fault diagnostics.Understanding the implications of the training approach and the available model formulations is crucial for further research in latent variable modelbased fault diagnostics.

Data-Driven Approach for Condition Monitoring and Improving Power Output of Photovoltaic Systems

Increasing renewable energy targets globally has raised the requirement for the efficient and profitable operation of solar photovoltaic(PV)systems.In light of this requirement,this paper provides a path for evaluating the operating condition and improving the power output of the PV system in a grid integrated environment.To achieve this,different types of faults in grid-connected PV systems(GCPVs)and their impact on the energy loss associated with the electrical network are analyzed.A data-driven approach using neural networks(NNs)is proposed to achieve root cause analysis and localize the fault to the component level in the system.The localized fault condition is combined with a parallel operation of adaptive neurofuzzy inference units(ANFIUs)to develop a power mismatch-based control unit(PMCU)for improving the power output of the GCPV.To develop the proposed framework,a 10-kW single-phase GCPV is simulated for training the NN-based anomaly detection approach with 14 deviation signals.Further,the developed algorithm is combined with the PMCU implemented with the experimental setup of GCPV.The results identified 98.2%training accuracy and 43000 observations/sec prediction speed for the trained classifier,and improved power output with reduced voltage and current harmonics for the grid-connected PV operation.

Tool Condition Monitoring Based on Nonlinear Output Frequency Response Functions and Multivariate Control Chart

Tool condition monitoring(TCM)is a key technology for intelligent manufacturing.The objective is to monitor the tool operation status and detect tool breakage so that the tool can be changed in time to avoid significant damage to workpieces and reduce manufacturing costs.Recently,an innovative TCM approach based on sensor data modelling and model frequency analysis has been proposed.Different from traditional signal feature-based monitoring,the data from sensors are utilized to build a dynamic process model.Then,the nonlinear output frequency response functions,a concept which extends the linear system frequency response function to the nonlinear case,over the frequency range of the tooth passing frequency of the machining process are extracted to reveal tool health conditions.In order to extend the novel sensor data modelling and model frequency analysis to unsupervised condition monitoring of cutting tools,in the present study,a multivariate control chart is proposed for TCM based on the frequency domain properties of machining processes derived from the innovative sensor data modelling and model frequency analysis.The feature dimension is reduced by principal component analysis first.Then the moving average strategy is exploited to generate monitoring variables and overcome the effects of noises.The milling experiments of titanium alloys are conducted to verify the effectiveness of the proposed approach in detecting excessive flank wear of solid carbide end mills.The results demonstrate the advantages of the new approach over conventional TCM techniques and its potential in industrial applications.

AN INTELLIGENT TOOL CONDITION MONITORING SYSTEM USING FUZZY NEURAL NETWORKS

Reliable on line cutting tool conditioning monitoring is an essential feature of automatic machine tool and flexible manufacturing system (FMS) and computer integrated manufacturing system (CIMS). Recently artificial neural networks (ANNs) are used for this purpose in conjunction with suitable sensory systems. The present work in Norwegian University of Science and Technology (NTNU) uses back propagation neural networks (BP) and fuzzy neural networks (FNN) to process the cutting tool state data measured with force and acoustic emission (AE) sensors, and implements a valuable on line tool condition monitoring system using the ANNs. Different ANN structures are designed and investigated to estimate the tool wear state based on the fusion of acoustic emission and force signals. Finally, four case studies are introduced for the sensing and ANN processing of the tool wear states and the failures of the tool with practical experiment examples. The results indicate that a tool wear identification system can be achieved using the sensors integration with ANNs, and that ANNs provide a very effective method of implementing sensor integration for on line monitoring of tool wear states and abnormalities.

Sparsity-Assisted Intelligent Condition Monitoring Method for Aero-engine Main Shaft Bearing

Weak feature extraction is of great importance for condition monitoring and intelligent diagnosis of aeroengine.Aimed at achieving intelligent diagnosis of aero-engine main shaft bearing,an enhanced sparsity-assisted intelligent condition monitoring method is proposed in this paper.Through analyzing the weakness of convex sparse model,i.e.the tradeoff between noise reduction and feature reconstruction,this paper proposes an enhanced-sparsity nonconvex regularized convex model based on Moreau envelope to achieve weak feature extraction.Accordingly,a sparsity-assisted deep convolutional variational autoencoders network is proposed,which achieves the intelligent identification of fault state through training denoised normal data.Finally,the effectiveness of the proposed method is verified through aero-engine bearing run-to-failure experiment.The comparison results show that the proposed method is good at abnormal pattern recognition,showing a good potential for weak fault intelligent diagnosis of aero-engine main shaft bearings.

Swarm-LSTM: Condition Monitoring of Gearbox Fault Diagnosis Based on Hybrid LSTM Deep Neural Network Optimized by Swarm Intelligence Algorithms

Nowadays,renewable energy has been emerging as the major source of energy and is driven by its aggressive expansion and falling costs.Most of the renewable energy sources involve turbines and their operation and maintenance are vital and a difficult task.Condition monitoring and fault diagnosis have seen remarkable and revolutionary up-gradation in approaches,practices and technology during the last decade.Turbines mostly do use a rotating type of machinery and analysis of those signals has been challenging to localize the defect.This paper proposes a new hybrid model wherein multiple swarm intelligence models have been evaluated to optimize the conventional Long Short-Term Memory(LSTM)model in classifying the faults from the vibration signals data acquired from the gearbox.This helps to analyze the performance and behavioral patterns of the system more effectively and efficiently which helps to suggest for replacement of the unit with higher precision.The results have demonstrated that the proposed hybrid modeling approach is effective in classifying the faults of the gearbox from the time series data and achieve higher diagnostic accuracy in comparison to the conventional LSTM methods.

Turbopump Condition Monitoring Using Incremental Clustering and One-class Support Vector Machine

Turbopump condition monitoring is a significant approach to ensure the safety of liquid rocket engine （LRE）.Because of lack of fault samples,a monitoring system cannot be trained on all possible condition patterns.Thus it is important to differentiate abnormal or unknown patterns from normal pattern with novelty detection methods.One-class support vector machine （OCSVM） that has been commonly used for novelty detection cannot deal well with large scale samples.In order to model the normal pattern of the turbopump with OCSVM and so as to monitor the condition of the turbopump,a monitoring method that integrates OCSVM with incremental clustering is presented.In this method,the incremental clustering is used for sample reduction by extracting representative vectors from a large training set.The representative vectors are supposed to distribute uniformly in the object region and fulfill the region.And training OCSVM on these representative vectors yields a novelty detector.By applying this method to the analysis of the turbopump＇s historical test data,it shows that the incremental clustering algorithm can extract 91 representative points from more than 36 000 training vectors,and the OCSVM detector trained on these 91 representative points can recognize spikes in vibration signals caused by different abnormal events such as vane shedding,rub-impact and sensor faults.This monitoring method does not need fault samples during training as classical recognition methods.The method resolves the learning problem of large samples and is an alternative method for condition monitoring of the LRE turbopump.

A system for underground road condition monitoring

Poor road conditions in underground mine tunnels can lead to decreased production efficiency and increased wear on production vehicles. A prototype system for road condition monitoring is presented in this paper to counteract this. The system consists of three components i.e. localization, road monitoring, and scheduling. The localization of vehicles is performed using a Rao-Blackwellized extended particle filter, combining vehicle mounted sensors with signal strengths of Wi Fi access points. Two methods for road monitoring are described: a Kalman filter used together with a model of the vehicle suspension system, and a relative condition measure based on the power spectral density. Lastly, a method for taking automatic action on an ill-conditioned road segment is proposed in the form of a rescheduling algorithm.The scheduling algorithm is based on the large neighborhood search and is used to integrate road service activities in the short-term production schedule while minimizing introduced production disturbances.The system is demonstrated on experimental data collected in a Swedish underground mine.

Online Condition Monitoring of Gripper Cylinder in TBM Based on EMD Method

The gripper cylinder that provides braced force for Tunnel Boring Machine （TBM） might fail due to severe vibration when the TBM excavates in the tunnel. Early fault diagnosis of the gripper cylinder is important for the safety and efficiency of the whole tunneling project. In this paper, an online condition monitoring system based on the Empirical Mode Decomposition （EMD） method is estab- lished for fault diagnosis of the gripper cylinder while TBM is working. Firstly, the lumped mass parameter model of the gripper cylinder is established considering the influence of the variable stiffness at the rock interface, the equivalent stiffness of the oil, the seals, and the copper guide sleeve. The dynamic performance of the gripper cylinder is investigated to provide basis for its health condition evaluation. Then, the EMD method is applied to identify the characteristic frequencies of the gripper cylinder for fault diagnosis and a field test is used to verify the accuracy of the EMD method for detection of the characteristic frequencies. Furthermore, the contact stiff- ness at the interface between the barrel and the rod is calculated with Hertz theory and the relationship between the natural frequency and the stiffness varying with the health condition of the cylinder is simulated based on the dynamic model. The simulation shows that the character- istic frequencies decrease with the increasing clearance between the barrel and the rod, thus the defects could be indicated by monitoring the natural frequency. Finally, a health condition management system of the gripper cylin- der based on the vibration signal and the EMD method is established, which could ensure the safety of TBM.

CONDITION MONITOR OF DEEP-HOLE DRILLING BASED ON MULTI-SENSOR INFORMATION FUSION

A condition monitoring method of deep-hole drilling based on multi-sensor information fusion is discussed. The signal of vibration and cutting force are collected when the condition of deep-hole drilling on stainless steel 0Cr17Ni4Cu4Nb is normal or abnormal. Four eigenvectors are extracted on time-domain and frequency-domain analysis of the signals. Then the four eigenvectors are combined and sent to neural networks to dispose. The fusion results indicate that multi-sensor information fusion is superior to single-sensor information, and that cutting force signal can reflect the condition of cutting tool better than vibration signal.

Bio-inspired computational techniques based on advanced condition monitoring

The application of bio-inspired computational techniques to the field of condition monitoring is addressed. First, the bio-inspired computational techniques are briefly addressed; the advantages and disadvantages of these computational methods are made clear. Then, the roles of condition monitoring in the predictive maintenance and failures prediction and the development trends of condition monitoring are discussed. Finally, a case study on the condition monitoring of grinding machine is described, which shows the application of bio-inspired computational technique to a practical condition monitoring system.

Massive Power Device Condition Monitoring Data Feature Extraction and Clustering Analysis using MapReduce and Graph Model

Effective storage,processing and analyzing of power device condition monitoring data faces enormous challenges.A framework is proposed that can support both MapReduce and Graph for massive monitoring data analysis at the same time based on Aliyun DTplus platform.First,power device condition monitoring data storage based on MaxCompute table and parallel permutation entropy feature extraction based on MaxCompute MapReduce are designed and implemented on DTplus platform.Then,Graph based k-means algorithm is implemented and used for massive condition monitoring data clustering analysis.Finally,performance tests are performed to compare the execution time between serial program and parallel program.Performance is analyzed from CPU cores consumption,memory utilization and parallel granularity.Experimental results show that the designed framework and parallel algorithms can efficiently process massive power device condition monitoring data.

Drilling signals analysis for tricone bit condition monitoring

This paper presents a novel approach to investigate the relations between drilling signals and bit wear condition in real world full-scale mining operations.This research addresses the increasing demand for automation in mining to increase the efficiency,safety,and ability to work in harsh environments.A crucial issue in fully autonomous unmanned drilling is to have a system to detect the bit wear condition through the drilling signals analysis in real time.In this work,based on extensive field studies,a novel qualitative method for tricone bit wear state classification is developed and introduced.The relations between drilling vibration as well as electric motor current signals and bit wear are investigated and bit failure vibration frequencies,regardless of the geological conditions,are introduced.Bit failure frequencies are experimentally investigated and analytically calculated.Finally,the effect of bit design parameters on the failure frequencies is presented for the application of bit wear condition monitoring and bit failure prediction.

Virtual sensing for gearbox condition monitoring based on kernel factor analysis

Vibration and oil debris analysis are widely used in gearbox condition monitoring as the typical indirect and direct sensing techniques. However, they have their own advantages and disadvantages. To better utilize the sensing information and overcome its shortcomings, this paper presents a virtual sensing technique based on artificial intelligence by fusing low-cost online vibration measurements to derive a gearbox condition indictor, and its performance is comparable to the costly offline oil debris measurements. Firstly, the representative features are extracted from the noisy vibration measurements to characterize the gearbox degradation conditions. However, the extracted features of high dimensionality present nonlinearity and uncertainty in the machinery degradation process. A new nonlinear feature selection and fusion method,named kernel factor analysis, is proposed to mitigate the aforementioned challenge. Then the virtual sensing model is constructed by incorporating the fused vibration features and offline oil debris measurements based on support vector regression. The developed virtual sensing technique is experimentally evaluated in spiral bevel gear wear tests,and the results show that the developed kernel factor analysis method outperforms the state-of-the-art featureselection techniques in terms of virtual sensing model accuracy.

Performance evaluation of near real-time condition monitoring in haul trucks

Strategic maintenance plays a key role in ensuring high availability and utilization of the haul trucks,and as equipment began to grow more complex towards the end of the 20th century,there was a need for a proactive maintenance strategy,which led to the development of condition-based maintenance.Realtime condition monitoring(RTCM)is the ability to perform condition monitoring in real-time and has the ability to alert maintenance and operations of abnormal conditions.These alarms can be used as an indication leading to a problem,and if a suitable corrective action is initiated in time,it could result in significant savings of equipment downtime and repair costs.This study aims to compare some maintenance performance indicators prior to and after implementation of RTCM strategy at a mine site using some tests of statistical significance.The study also indicated the presence of seasonality in the data,and thus the data was deseasonalized and detrended prior to being subjected to the statistical tests.Finally,the results indicated that RTCM strategy has proven to be successful in improving the availability for some of the failure categories chosen in this study.

The integrated monitoring system for running parameters of key mining equipment based on condition monitoring technology

An integrated monitoring system for running parameters of key mining equipmenton the basis of condition monitoring technology and modern communication networktechnology was developed.The system consists of a client computer with functions ofsignal acquisition and processing, and a host computer in the central control room.Thesignal acquisition module of the client computer can collect the running parameters fromvarious monitoring terminals in real-time.The DSP high-speed data processing system ofthe main control module can quickly achieve the numerical calculation for the collectedsignal.The signal modulation and signal demodulation are completed by the frequencyshift keying circuit and phase-locked loop frequency circuit, respectively.Finally, the signalis sent to the host computer for logic estimation and diagnostic analysis using the networkcommunication technology, which is helpful for technicians and managers to control therunning state of equipment.

Decentralized and overall condition monitoring system for large-scale mobile and complex equipment

It is an urgent project to realize online and overall condition monitoring and timely fault diagnosis for large-scale mobile and complex equipment. Moreover, most of the existing large-scale complex equipment has quite insufficient accessibility of examination, although it still has quite a long service life. The decentralized and overall condition monitoring, as a new concept, is proposed from the point of view of the whole system. A set of complex equipment is divided into several parts in terms of concrete equipment. Every part is processed via one detecting unit, and the main detecting unit is connected with other units. The management work and communications with the remote monitoring center have been taken on by it. Consequently, the difficulty of realizing a condition monitoring system and the complexity of processing information is reduced greatly. Furthermore, excellent maintainability of the condition monitoring system is obtained because of the modularization design. Through an application example, the design and realization of the decentralized and overall condition monitoring system is introduced specifically. Some advanced technologies, such as, micro control unit （MCU）, advanced RISC machines （ARM）, and control area network （CAN）, have been adopted in the system. The system＇s applicability for the existing large-scale mobile and complex equipment is tested.

Condition Monitoring of Turbines Using Nonlinear Mapping Method

Aiming at the non-linear nature of the signals generated from turbines, curvilinear component analysis (CCA), a novel nonlinear projection method that favors local topology conservation is presented for turbines conditions monitoring. This is accomplished in two steps. Time domain features are extracted from raw vibration signals, and then they are projected into a two-dimensional output space by using CCA method and form regions indicative of specific conditions, which helps classify and identify turbine states visually. Therefore, the variation of turbine conditions can be observed clearly with the trajectory of image points for the feature data in the two-dimensional space, and the occurrence and development of failures can be monitored in time. Key words condition monitoring - turbines - nonlinear mapping - curvilinear component analysis CLC number TP 17 - TH 17 Foundation item: Supported by the National Key Basic Research Special Found of China (2003CB716207) and the National Natural Science Foundation of China (50375047)Biography: Liao Guang-lan (1974-), male, Ph. D. candidate, research direction: fault diagnosis, pattern recognition and neural networks.

Condition Monitoring of an Industrial Oil Pump Using a Learning Based Technique

This paper proposes an efficient learning based approach to detect the faults of an industrial oil pump.The proposed method uses the wavelet transform and genetic algorithm(GA)ensemble for an optimal feature extraction procedure.Optimal features,which are dominated through this method,can remarkably represent the mechanical faults in the damaged machine.For the aim of condition monitoring,we considered five common types of malfunctions such as casing distortion,cavitation,looseness,misalignment,and unbalanced mass that occur during the machine operation.The proposed technique can determine optimal wavelet parameters and suitable statistical functions to exploit excellent features via an appropriate distance criterion function.Moreover,our optimization algorithm chooses the most appropriate feature submatrix to improve the final accuracy in an iterative method.As a case study,the proposed algorithms are applied to experimental data gathered from an industrial heavy-duty oil pump installed in Arak Oil Refinery Company.The experimental results are very promising.