With the continuous improvement of current levels in power systems, the demands on the breaking capacity requirements of vacuum circuit breakers are getting higher and higher. The breaking capacity of vacuum breakers ...With the continuous improvement of current levels in power systems, the demands on the breaking capacity requirements of vacuum circuit breakers are getting higher and higher. The breaking capacity of vacuum breakers is determined by cathode spots, which provide electrons and metal vapor to maintain the arc. In this paper, experiments were carried out on two kinds of transverse magnetic field（TMF） contacts in a demountable vacuum chamber, the behavior of the cathode spots was recorded by a high-speed charge-coupled device（CCD） video camera, and the characteristics of the cathode spots were analyzed through the image processing method. The phenomenon of cathode spot groups and the star-shaped pattern of the spots were both discovered in the experiment. The experimental results show that with the condition of TMF contacts the initial expansion speed of cathode spots is influenced by some parameters, such as the tested current, contact gap, the structure of the contact, the contact diameter, the number of slots, etc. In addition, the influence of the magnetic field on the formation of the cathode spot groups, the distribution, and the dynamic characteristics of the cathode spots were analyzed. It is concluded that the characteristics of the cathode spots are due to the effect of the magnetic field on the near-cathode plasma. The study of the characteristics of cathode spots in this paper would be helpful in the exploration of the physical process of vacuum arcs, and would be of guiding significance in optimizing the design of vacuum circuit breakers.展开更多
Based on the elastic-plastic mechanics and the contact mechanics, an asperity contact model for the resistance spot welding of the rough surface is presented. The numerical results indicate that the real contact area ...Based on the elastic-plastic mechanics and the contact mechanics, an asperity contact model for the resistance spot welding of the rough surface is presented. The numerical results indicate that the real contact area is only a small section of the nominal contact area. The value of the real contact area is randomly fluctuating within 20%. The real contact area’s distribution and each point’s deformation can also be obtained from this model, which is primary in the calculation of the contact resistance and the temperature field of the spot welding.展开更多
This paper investigates the distribution of contact resistance of the aluminum alloy in the squeeze stage. A new method of measuring path＇ s resistance is proposed firstly. Contact resistances are calculated accurate...This paper investigates the distribution of contact resistance of the aluminum alloy in the squeeze stage. A new method of measuring path＇ s resistance is proposed firstly. Contact resistances are calculated accurately by the systems of 5 linear equations and solutions show that three contact resistances are different. The probability density functions of contact resistance in workpiece/workpiece（ W/W） and upper electrode/workpiece（ E/W） show that the curve shape has steeper peak and heavier tail than that of the normal distribution. Non-parameter hypothesis test is performed and the result shows that R2 , R4 reject the normal distribution using chi-square and kolmogoroo statistic D method. Therefore, the Asymmetric Laplace distribution is fitted to empirical distributions and is applied to quantify the influence of random contact resistance. The result illustrates that AL distribution is very close to contact resistance of W/W and upper E/W and normal distribution has some deviation. The paper is helpful to research the initial nugget conditions, weldability and the transient multi-coupling field.展开更多
This paper presents the molten bridge behaviors of Au-plated material at super low breaking velocity conditions by introducing our new designed test rig. The typical waveforms of the contact voltage and contact force ...This paper presents the molten bridge behaviors of Au-plated material at super low breaking velocity conditions by introducing our new designed test rig. The typical waveforms of the contact voltage and contact force during breaking are investigated under the load of 5- 25 V/0.2-1 A and velocity of 25-150 nm/s. It is shown that the intermittent molten bridge is formed from the competition of multitude contact a-spots for current distribution and the solid- liquid mixing characteristics of a molten bridge. Also, it is proved that the bridge is not composed by the completed melted metal by using FEM thermal simulation and the voltage-temperature relation. The observed surface morphology reveals that the scattered and stacked melted regions are attributed to the intermittent bridge. Finally, the effects of breaking velocity and electrical load on bridge length and duration are also analyzed.展开更多
Experiments were carried out to study the influence of surface condition on expulsion during the spot welding of AZ31B Mg alloy. A general electrical contact resistance theory for conductive rough surfaces and the rel...Experiments were carried out to study the influence of surface condition on expulsion during the spot welding of AZ31B Mg alloy. A general electrical contact resistance theory for conductive rough surfaces and the relation between maximum temperature Tm in the contact and voltage-drop V across interface of two surfaces were employed to understand the reason of expulsion in Mg alloy spot welding. The main reason of expulsion is that the high electrical contact resistance induced by large roughness of the surface and oxide film covered on the surface leads to local melting of metal in the interface of two surfaces, and liquid metal of the local area ejected from the specimen under electrode force forms expulsion.展开更多
The erosion of silver contacts due to break arcs with length proportional to time and of variable duration has been measured by weighing the contacts following 5000 openings at a constant current equal to 40 A.The exp...The erosion of silver contacts due to break arcs with length proportional to time and of variable duration has been measured by weighing the contacts following 5000 openings at a constant current equal to 40 A.The experimental results show that,for arc durations shorter than 60 μs,the transfer of metal from the anode to the cathode occurs,but after passing this stage,when the two electrodes are separated by greater distances,each will display erosion.This is the result of the diffusion of material outside the space between the two electrodes.In order to interpret these results,we have applied a classical model of the physical phenomena occurring at the root of the arc.Analysis of the experimental results shows that for an arc duration of less than15 μs,no distinct cathode root is seen to exist,but beyond this,several spots appear gradually on the cathode for arc duration up to 50 μs,after which they merge into a single spot.The comparison between experiment results and theoretical interpretation is reasonable up to 60 μs.展开更多
The conventional methods of determining the dynamic resistance were mostly done by measuring the voltage and current at secondary side of transformer in resistance welding machines, in which the measuring set-up norma...The conventional methods of determining the dynamic resistance were mostly done by measuring the voltage and current at secondary side of transformer in resistance welding machines, in which the measuring set-up normally interferes with the movement of electrode, and the measuring precision is influenced by inductive noise caused by the high welding current. In this study, the dynamic resistance is determined by measuring the voltage at primary side and current at secondary side. This increases the accuracy of measurement because of higher signal-noise ratio, and allows to apply to in-process system without any wires connected to electrodes.展开更多
基金supported by National Natural Science Foundation of China(No.51777153)
文摘With the continuous improvement of current levels in power systems, the demands on the breaking capacity requirements of vacuum circuit breakers are getting higher and higher. The breaking capacity of vacuum breakers is determined by cathode spots, which provide electrons and metal vapor to maintain the arc. In this paper, experiments were carried out on two kinds of transverse magnetic field（TMF） contacts in a demountable vacuum chamber, the behavior of the cathode spots was recorded by a high-speed charge-coupled device（CCD） video camera, and the characteristics of the cathode spots were analyzed through the image processing method. The phenomenon of cathode spot groups and the star-shaped pattern of the spots were both discovered in the experiment. The experimental results show that with the condition of TMF contacts the initial expansion speed of cathode spots is influenced by some parameters, such as the tested current, contact gap, the structure of the contact, the contact diameter, the number of slots, etc. In addition, the influence of the magnetic field on the formation of the cathode spot groups, the distribution, and the dynamic characteristics of the cathode spots were analyzed. It is concluded that the characteristics of the cathode spots are due to the effect of the magnetic field on the near-cathode plasma. The study of the characteristics of cathode spots in this paper would be helpful in the exploration of the physical process of vacuum arcs, and would be of guiding significance in optimizing the design of vacuum circuit breakers.
文摘Based on the elastic-plastic mechanics and the contact mechanics, an asperity contact model for the resistance spot welding of the rough surface is presented. The numerical results indicate that the real contact area is only a small section of the nominal contact area. The value of the real contact area is randomly fluctuating within 20%. The real contact area’s distribution and each point’s deformation can also be obtained from this model, which is primary in the calculation of the contact resistance and the temperature field of the spot welding.
基金This research was supported by National Natural Science Foundation of China(No50575159)Project of Chinese Ministry ofEducation(No106049, 20060056058)Natural Science Foundation of Tianjin (06YFJMJC03400)
文摘This paper investigates the distribution of contact resistance of the aluminum alloy in the squeeze stage. A new method of measuring path＇ s resistance is proposed firstly. Contact resistances are calculated accurately by the systems of 5 linear equations and solutions show that three contact resistances are different. The probability density functions of contact resistance in workpiece/workpiece（ W/W） and upper electrode/workpiece（ E/W） show that the curve shape has steeper peak and heavier tail than that of the normal distribution. Non-parameter hypothesis test is performed and the result shows that R2 , R4 reject the normal distribution using chi-square and kolmogoroo statistic D method. Therefore, the Asymmetric Laplace distribution is fitted to empirical distributions and is applied to quantify the influence of random contact resistance. The result illustrates that AL distribution is very close to contact resistance of W/W and upper E/W and normal distribution has some deviation. The paper is helpful to research the initial nugget conditions, weldability and the transient multi-coupling field.
基金supported by National Natural Science Foundation of China (Nos.51007010 and 51377029)
文摘This paper presents the molten bridge behaviors of Au-plated material at super low breaking velocity conditions by introducing our new designed test rig. The typical waveforms of the contact voltage and contact force during breaking are investigated under the load of 5- 25 V/0.2-1 A and velocity of 25-150 nm/s. It is shown that the intermittent molten bridge is formed from the competition of multitude contact a-spots for current distribution and the solid- liquid mixing characteristics of a molten bridge. Also, it is proved that the bridge is not composed by the completed melted metal by using FEM thermal simulation and the voltage-temperature relation. The observed surface morphology reveals that the scattered and stacked melted regions are attributed to the intermittent bridge. Finally, the effects of breaking velocity and electrical load on bridge length and duration are also analyzed.
文摘Experiments were carried out to study the influence of surface condition on expulsion during the spot welding of AZ31B Mg alloy. A general electrical contact resistance theory for conductive rough surfaces and the relation between maximum temperature Tm in the contact and voltage-drop V across interface of two surfaces were employed to understand the reason of expulsion in Mg alloy spot welding. The main reason of expulsion is that the high electrical contact resistance induced by large roughness of the surface and oxide film covered on the surface leads to local melting of metal in the interface of two surfaces, and liquid metal of the local area ejected from the specimen under electrode force forms expulsion.
文摘The erosion of silver contacts due to break arcs with length proportional to time and of variable duration has been measured by weighing the contacts following 5000 openings at a constant current equal to 40 A.The experimental results show that,for arc durations shorter than 60 μs,the transfer of metal from the anode to the cathode occurs,but after passing this stage,when the two electrodes are separated by greater distances,each will display erosion.This is the result of the diffusion of material outside the space between the two electrodes.In order to interpret these results,we have applied a classical model of the physical phenomena occurring at the root of the arc.Analysis of the experimental results shows that for an arc duration of less than15 μs,no distinct cathode root is seen to exist,but beyond this,several spots appear gradually on the cathode for arc duration up to 50 μs,after which they merge into a single spot.The comparison between experiment results and theoretical interpretation is reasonable up to 60 μs.
文摘The conventional methods of determining the dynamic resistance were mostly done by measuring the voltage and current at secondary side of transformer in resistance welding machines, in which the measuring set-up normally interferes with the movement of electrode, and the measuring precision is influenced by inductive noise caused by the high welding current. In this study, the dynamic resistance is determined by measuring the voltage at primary side and current at secondary side. This increases the accuracy of measurement because of higher signal-noise ratio, and allows to apply to in-process system without any wires connected to electrodes.
