A homogenous microstructural Mg-based matrix model for orthopedic application with generating uniform and smooth corrosion product layer in Ringer’s solution:Study on biodegradable behavior of Mg-Zn alloys prepared by powder metallurgy as a case

For high corrosion resistance and extensively modified biodegradable Mg-based alloys and composites for bone implants,a new Mgbased matrix model prepared by powder metallurgy is discussed and developed.In this research,Mg-5 wt.%Zn alloys were selected as a case.And they were impacted by hot extrusion and aging treatments to construct microstructure with different characteristics.Their selfforming corrosion product layer in Ringer’s solution,biodegradable behavior and corrosion mechanism were minutely investigated by in vitro degradation,electrochemical corrosion and cytocompatibility.The results demonstrated the extruded Mg-5 wt.%Zn alloy aged for 96 h showed high corrosion resistance,good biocompatibility for L929 and excellent ability of maintaining sample integrity during the immersion.Significantly,the alloy showed fine-grain microstructure and uniform distributed hundred nano-sized second phases,which promoted the formation of the uniform and smooth corrosion product layer at the beginning of immersion.The corrosion product layer was more stable in chloride containing aqueous solution and could be directly formed and repaired quickly,which effectively protected the matrix from further corrosion.In addition,an ideal model of Mg-based matrix for bone tissue engineering was tried to presume and propose by discussing the causal relationship between microstructure and bio-corrosion process.

Enhancement of Active Anticorrosion via Ce-doped Zn-Al Layered Double Hydroxides Embedded in Sol-Gel Coatings on Aluminum Alloy

Ce-doped Zn-Al layered double hydroxide（LDH） nanocontainer was synthesized by a co-precipitation method. X-ray diffraction（XRD）, Fourier transform infrared spectroscopy（FT-IR）, scanning electron microscopy（SEM） and transmission electron microscopy（TEM） methods were used for the characterization of the LDH nanocontainer. The anticorrosion activity of the LDH powders embedded in a hybrid sol-gel coating on aluminum alloy 2024 was investigated by electrochemical impendence spectroscopy（EIS）. The results showed that Ce（III） ions were successfully incorporated into LDHs layers. The sol-gel coating modified with Ce-doped Zn-Al LDHs exhibited higher anticorrosion behavior compared with both unmodified and Ce-undoped LDHs containing coatings, which proved the applicability of Ce-doped LDHs in delaying coating degradation and their potential application as nanocontainers of corrosion inhibitors in self-healing coatings.

Corrosion Resistance of AZ91 Magnesium Alloy after Laser Remelting Treatment

The main objective of the study was the modification of the surface layer of magnesium alloy by the COlaser. The studied material was the commercial AZ91 magnesium alloy. The effectiveness of the alternations caused by the remelting process was verified on the basis of microscopic observation and corrosion investigations, i e, recording of potentiodynamic polarization curves, electrochemical noise measurements and hydrogen evolution rate measurements. For the adopted range of the treatment parameters, favourable changes were observed in the surface layer such as the refinement of structure and more uniform arrangement of individual phases. As a consequence of those favourable structural changes the improvement of the corrosion resistance of the alloy was achieved in comparison to its non-remelted equivalent. For the treated material corrosion rates expressed as corrosion current densities were at least three times lower than the appropriate values for the untreated alloy comparing them for the same period of samples immersion in the test solution. The obtained results have confirmed the effectiveness of the applied surface treatment resulting in favourable changes in the structure and corrosion properties of the AZ91 magnesium alloy.

Electrical and Corrosion Properties of Titanium Aluminum Nitride Thin Films Prepared by Plasma-Enhanced Atomic Layer Deposition

Titanium-aluminum-nitride（TiAlN） films were grown by plasma-enhanced atomic layer deposition（PEALD）on 316 L stainless steel at a deposition temperature of 200 °C. A supercycle, consisting of one AlN and ten TiN subcycles, was used to prepare TiAlN films with a chemical composition of Ti（0.25）Al（0.25）N（0.50）. The addition of AlN to TiN resulted in an increased electrical resistivity of TiAlN films of 2800 μΩ cm, compared with 475 μΩ cm of TiN films, mainly due to the high electrical resistivity of AlN and the amorphous structure of TiAlN. However, potentiostatic polarization measurements showed that amorphous TiAlN films exhibited excellent corrosion resistance with a corrosion current density of 0.12 μA/cm^2, about three times higher than that of TiN films, and about 12.5 times higher than that of 316 L stainless steel.

Performance Analysis of Corroded Grounding Devices with an Accurate Corrosion Model

Grounding devices are significant to the operation of the power transmission line and power equipment.The soil and leakage current can easily cause the corrosion of carbon steel grounding devices,resulting in power accidents.Therefore,most carbon steel grounding devices in service are already corroded,and the accurate calculation of grounding parameters for corroded grounding devices is important.However,most existing methods for calculating the grounding parameters of corroded grounding devices usually have the following disadvantages:1)They only consider whether the grounding devices are broken or not,and cannot analyze the grounding parameters of grounding devices with different corrosion degrees;2)They assume that the corroded grounding device is a conductor with a smaller diameter,and ignore the impact of the corrosion product layer,resulting in calculation errors.To solve the above problems,this paper establishes an accurate corrosion model for grounding devices based on the volume expansion coefficient of corrosion products.The grounding parameters calculation method for corroded grounding devices is proposed based on the boundary element method(BEM)and Galerkin’s method.Then the grounding performance of tower grounding grids with different corrosion degrees in different soils(uniform and layered)is analyzed.Finally,some features of grounding parameters of corroded grounding devices are given.This study can accurately calculate the grounding parameters of the corroded grounding devices and has far-reaching engineering significance for the safety of power equipment.

Influence of rare earth elements on corrosion behavior of Al-brass in marine water

The corrosion behaviors of Al-brass in stagnant and flowing marine water as a function of combinative rare earths （Ce and La） ad-dition were investigated by electrochemical techniques, X-ray diffraction （XRD） and scanning electron microscopy （SEM）. It was demon-strated that RE elements could make the corrosion product layer more protective and strengthen the cohesion between the film and matrix in stagnant seawater. The electrochemical impedance spectroscopy （EIS） and scanning electron microscopy （SEM） analysis confirmed that a duplex layer, which was mainly composed of an inner Al2O3 with trace amounts of RE compounds and an outer basic chloride of copper or zinc like （Cu, Zn）2Cl（OH）3, Cu（OH）Cl and CuCl2·3Cu（OH）2 layer was formed on RE-contained Al-brass surface and that the inner layer was responsible for the good corrosion resistance of the alloy. While only a porous and non-protective corrosion product layer was formed on the Al-brass alloy without RE addition, which made small values of the corrosion resistance. Additionally, in flowing marine water with velocity about 2 m/s, pitting corrosion occurred on the Al-brass surface and RE addition could availably decrease pitting sensitivity of the alloy.

Corrosion Behavior of Rusted 550 MPa Grade Offshore Platform Steel

The corrosion behavior of a rusted 550 MPa grade offshore platform steel in Clcontaining environment was investigated.The results revealed that the corrosion process can be divided into initial stage in which corrosion rate increased with accumulation of corrosion products and later stage in which homogeneous and compact rust layer started to protect steel substrate out of corrosion mediums.On the contrary,structural analysis of rust layers by X-ray diffraction showed that α-FeOOH increased from 1.3% to 3.6% and the Fe3O4 increased from 1.0% to 1.5% while γ-FeOOH reduced slightly according to corrosion time increased from 30 cycles to 73 cycles.The results of electron probe microanalysis indicated that Cr concentrated mainly in the inner region of the rust,inner/outer interface especially,whereas Ni and Cu were uniformly distributed all over the rust after 73 corrosion cycles.According to electrochemical measurements,it was found that the corrosion rate of rusted steel reduced from 0.61 mm/a after 45 cycles to 0.34 mm/a after 85 cycles,44.3% reduction approximately,and Rrust values increased with increment of corrosion time.Therefore,formation of compact inner rust layer and enrichment of Cr are important to improve corrosion resistance of offshore platform steel.

In vitro and in vivo degradation behavior of Mg-0.45Zn-0.45Ca(ZX00)screws for orthopedic applications

Magnesium (Mg) alloys have become a potential material for orthopedic implants due to their unnecessary implant removal, biocompatibility, and mechanical integrity until fracture healing. This study examined the in vitro and in vivo degradation of an Mg fixation screw composed of Mg-0.45Zn-0.45Ca (ZX00, in wt.%). With ZX00 human-sized implants, in vitro immersion tests up to 28 days under physiological conditions, along with electrochemical measurements were performed for the first time. In addition, ZX00 screws were implanted in the diaphysis of sheep for 6, 12, and 24 weeks to assess the degradation and biocompatibility of the screws in vivo. Using scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDX), micro-computed tomography (μCT), X-ray photoelectron spectroscopy (XPS), and histology, the surface and cross-sectional morphologies of the corrosion layers formed, as well as the bone-corrosion-layer-implant interfaces, were analyzed. Our findings from in vivo testing demonstrated that ZX00 alloy promotes bone healing and the formation of new bone in direct contact with the corrosion products. In addition, the same elemental composition of corrosion products was observed for in vitro and in vivo experiments;however, their elemental distribution and thicknesses differ depending on the implant location. Our findings suggest that the corrosion resistance was microstructure-dependent. The head zone was the least corrosion-resistant, indicating that the production procedure could impact the corrosion performance of the implant. In spite of this, the formation of new bone and no adverse effects on the surrounding tissues demonstrated that the ZX00 is a suitable Mg-based alloy for temporary bone implants.