Ecological environment analysis of Abies holophylla plantations under different cutting systems

Different types of plantations were observed in Baishilazi National Nature Reserve, Liaoning Province, for 34 a. The environmental quality ofAbies holophylla plantations was analyzed under different cutting systems. Analysis factors included soil erosion rate, humification degree of litters, and water hold capacity. The surface soil loss of clear cutting area was 19000t·km?2·a?1 more than that of selective cutting area. The content of soil organic matter in board-leaved—Abies holophylla forest was 4.62% more than that in pure stand, and the water hold capacity of the mixed forest was 1.43 time of that of pure stand. The mixed forest of board-leaved—Abies holophylla by selective cutting can upgrade the ecological environment quality.

Research on the Mechanism of Abrasive Particles Accelerated and a Cutting System of a Premixed Abrasive Jet

Forces acting on abrasive in the process of speeding up have been analyzed. Motion differential equation of abrasive in a pipeline and nozzle has been given, respectively. Mechanisms of abrasive particles accelerated in a premixed abrasive jet has been analyzed. The study shows that driven by high-pressure water, velocity of an abrasive is near to velocity of water in pipeline through the acceleration distance. In the taper section of a nozzle, water and abrasive particles are greatly accelerated at the same time. But velocity of an abrasive always lags behind velocity of water. A premixed abrasive jet cutting system has been introduced. The structure and working principles of the system have been given. The system is an assembly of abrasive screening and filling. By use of the premixed abrasive jet cutting system established, cutting experiments have been made to test the main parameters which influence the cutting performances such as working pressure, standoff and traverse velocity, and the nozzle diameter affecting cutting chink width.

Reasonable location parameters of pick and nozzle in combined cutting system

The drum shearer and high pressure water jet combined cutting system is an effective technology to cut hard coal-rock, but one problem of the technology is the choice of pick and nozzle location parameters. In order to solve the problem, the process and mechanism of combined cutting arc studied and mining seepage catastrophe theory is used to construct the mathematic and physical model of combined cutting hard coal-rock. Based on the model and detailed analysis of combined cutting mechanism, the single pick and nozzle combined cutting test-bed is built to test the main pick and nozzle location parameters of drum shearer and water jet combined cutting system. Test results show that the best vertical distance between the pick-tip and nozzle center point is the sum of cutting thickness and proper target distance in the Y axial direction; the best horizontal distance is the length between pick-tip point and coal-rock surface bursting crack point in the X axial direction. The best incident angle of water jet should be the same as the bursting crack line＇s angle in theory, but considering other important factors comprehensively, it is more reasonable when the incident angle of water jet is 90°.

Diameter distribution of trees in natural stands managed on polycyclic cutting system

Diameter frequency distribution in a specific stand provides basic information for forest resources management. In this study, four probability models were applied to analyze diameter distribution of natural forests after selective cutting with different intensities （low intensity of 13.0% in volume, medium intensity of 29.1%, high intensity of 45.8%, and extra-high intensity of 67.1%） The results show that the skewness and kurtosis of the four models are positive except that of low intensity selective cutting, which suggest that the number of small-size trees dominate the stand. The more intensity of selective cutting, the wider range of diameter distributions. The diameter structure of selective cutting with low intensity met Weibull and Beta distributions; that of medium intensity met Weibull, negative exponential as well as Gamma distributions; that of high intensity cutting met Weibull and negative exponential distributions, but that of extra-high intensity could not meet any above model. Weibull distribution model fits better than others regarding the structure of diameter distribution in natural forests managed on polycyclic cutting system. The results will provide basic information for sustainable management for mixed natural stands managed on a polycyclic cutting system.

Design and Numerical Simulation of Dust Removal System for Sutomotive Iongitudinal Beam Plasma Cutting

To improve the poor efficiency of the dust removal system in the plasma cutting station of automotive longitudinal beams,and reduce the cutting surface quality degradation due to dust,a bottom-side suction dust removal system is designed,and the dust removal effect is optimized through the setting of the following dampers and diversion plates.The result of numerical simulation indicates that the particle collection rate can reach 99.44%,and the field test also proves the effectiveness of the dust removal system,which is of guiding significance for the transformation of other similar dust removal systems.

Multi-Sensor Intelligent System for On-Line and Real-Time Moneitoring Tool Cutting State in FMS

The principle and the constitution of an intelligent system for on-line and real-time montitoring tool cutting state were discussed and a synthetic sensors schedule combined a new type fluid acoustic emission sensor (AE) with motor current sensor was presented. The parallel communication between control system of machine tools, the monitoring intelligent system,and several decision-making systems for identifying tool cutting state was established It can auto - matically select the sensor way ,monitoring mode and identifying method in machining process- ing so as to build a successful and effective intelligent system for on -line and real-time moni- toring cutting tool states in FMS.

Effects of servo system on limited cutting width in CNC heavy cutting

A mathematical model of the computer numerical control (CNC) heavy cuttingservo system including chatter in cutting courses was constructed for the chatter in CNC heavycutting. The theoretical analysis, computer simulation and orthogonal tests on this model show thatincreasing the gain of position K_(pp) can improve the rapid tracking performance of machine tools,and decreasing the delay time of speed loop τ_s can quickly eliminate the static error in thesystem, but the limited cutting width b_(lim) will descend correspondingly; excessively large orexcessively small gain of speed loop K_(ps) can result in decreasing b_(lim); optimizing K_(pp),τ_s and K_(ps) can improve the dynamic and static performance of the system and increase b_(lim).It is easy and feasible to optimize the servo parameters by the orthogonal test. This method caneffectively improve the system's stability and limited cutting width and it is suitable for the CNCheavy cutting of heavy-duty machine tools.

Adaptive fuzzy integral sliding mode velocity control for the cutting system of a trench cutter

This paper presents a velocity controller for the cutting system of a trench cutter(TC). The cutting velocity of a cutting system is affected by the unknown load characteristics of rock and soil. In addition, geological conditions vary with time. Due to the complex load characteristics of rock and soil, the cutting load torque of a cutter is related to the geological conditions and the feeding velocity of the cutter. Moreover, a cutter's dynamic model is subjected to uncertainties with unknown effects on its function. In this study, to deal with the particular characteristics of a cutting system, a novel adaptive fuzzy integral sliding mode control(AFISMC) is designed for controlling cutting velocity. The model combines the robust characteristics of an integral sliding mode controller with the adaptive adjusting characteristics of an adaptive fuzzy controller. The AFISMC cutting velocity controller is synthesized using the backstepping technique. The stability of the whole system including the fuzzy inference system, integral sliding mode controller, and the cutting system is proven using the Lyapunov theory. Experiments have been conducted on a TC test bench with the AFISMC under different operating conditions. The experimental results demonstrate that the proposed AFISMC cutting velocity controller gives a superior and robust velocity tracking performance.

Effect of shelterwood cutting method on forest regeneration and stand structure in a Hyrcanian forest ecosystem

A study was carried out to evaluate the effect of shelterwood cutting methods on stand structure and regeneration density. Data were collected from a northern hardwood forest stands in Iran with Fagus orientalis Lipsky as dominant species, with/without shelterwood cutting operation. Results clearly demonstrate that the management of Fagus orientalis Lipsky with shelterwood cutting system affected the frequency and diversity of the understory herbaceous species. The frequency of Viola silvestris Lam., Asperula odorata L., Carex spp. and Rubus hyr-canus Juz increased significantly after shelterwood cutting. The DBH （diameter at breast height） of commercial species in control stands （57.50±2.15 cm） was greater than that in treated stands （50.67±1.88 cm）, whereas the total height of trees was similar between treated and control plots （21±0.5 m）. The number of Parrotia persica seedlings increased by 13.2% from 1995 to 2005 whereas the number of Fagus orientalis and Carpinus betulus seedlings significantly decreased from 1995 to 2005. In conclusion, it confirms that instead of shelterwood cutting method other silvicultural practices such as selection cutting method should be applied for the mountainous beech stands of Hyrcanian forests.

Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy

Nanoscale surface roughness of tungsten heavy alloy components is required in the nuclear industry and precision instruments.In this study,a high-performance ultrasonic elliptical vibration cutting(UEVC)system is developed to solve the precision machining problem of tungsten heavy alloy.A new design method of stepped bending vibration horn based on Timoshenko’s theory is first proposed,and its design process is greatly simplified.The arrangement and working principle of piezoelectric transducers on the ultrasonic vibrator using the fifth resonant mode of bending are analyzed to realize the dual-bending vibration modes.A cutting tool is installed at the end of the ultrasonic vibration unit to output the ultrasonic elliptical vibration locus,which is verified by finite element method.The vibration unit can display different three-degree-of-freedom(3-DOF)UEVC characteristics by adjusting the corresponding position of the unit and workpiece.A dual-channel ultrasonic power supply is developed to excite the ultrasonic vibration unit,which makes the UEVC system present the resonant frequency of 41 kHz and the maximum amplitude of 14.2μm.Different microtopography and surface roughness are obtained by the cutting experiments of tungsten heavy alloy hemispherical workpiece with the UEVC system,which validates the proposed design’s technical capability and provides optimization basis for further improving the machining quality of the curved surface components of tungsten heavy alloy.

Instability mechanism of mining roadway passing through fault at different angles in kilometre-deep mine and control measures of roof cutting and NPR cables

The angle α between the fault strike and the axial direction of the roadway produces different damage characteristics. In this paper, the research methodology includes theoretical analyses, numerical simulations and field experiments in the context of the Daqiang coal mine located in Shenyang, China. The stability control countermeasure of "pre-splitting cutting roof + NPR anchor cable"(PSCR-NPR) is simultaneously proposed. According to the different deformation characteristics of the roadway, the faults are innovatively classified into three types, with α of type I being 0°-30°, α of type II being 30°-60°, and α of type III being 60°-90°. The full-cycle stress evolution paths during mining roadway traverses across different types of faults are investigated by numerical simulation. Different pinch angles α lead to high stress concentration areas at different locations in the surrounding rock. The non-uniform stress field formed in the shallow surrounding rock is an important reason for the instability of the roadway. The pre-cracked cut top shifted the high stress region to the deep rock mass and formed a low stress region in the shallow rock mass. The high prestressing NPR anchor cable transforms the non-uniform stress field of the shallow surrounding rock into a uniform stress field. PSCR-NPR is applied in the fault-through roadway of Daqiang mine. The low stress area of the surrounding rock was enlarged by 3-7 times, and the cumulative convergence was reduced by 45%-50%. It provides a reference for the stability control of the deep fault-through mining roadway.

Development of Cutting Condition Monitoring System for ID-blade Saw Slicing Machine

The purpose of this study is focused on development of an online monitoring system for measuring and evaluating the cutting condition as the ID-blade saw is cutting a silicon ingot. First,the cutting experiments are carried out and the cutting signals during the blade slicing a six-inch ingot are measured by a 3-axes load sensor which is mounted on the top of the ingot. To evaluate the blade condition in slicing,a novel data processing method,combining the discrete Fourier transform(DFT) with the discrete Wavelet transform(DWT),is proposed in this paper for extracting the components due to the rotation of the blade and the cutting impedance. To validate the effect of the method,four ID-blades with three different types of the blade edge are used and discussed. The obtained results show that the component induced from the rotation and the component due to the blade slicing can be extracted efficiently by introduction of the proposed method. Furthermore,a simple online monitoring system,which consists of a 3-axes load sensor or acceleration sensor,DC cuts high-pass filter,and AD converter embedded microcomputer,is designed. The estimated cutting condition information obtained from the proposed monitoring system can be used as a feedback signal to the slicing machine for production of high quality wafer.

Development of Automatic Programming System for NC Laser Cutting of Chinese Characters

This Paper presents an automatic programming system developed for NC laser onning of Chinese charaCterswhich combines AutoCAD with NC Under Windows environment, and generates numerical controlled Programs by extracting outline (stroke) figures of Chinese Characters from outline character base, optimizing cutting routes, transferring them to AutoCAD for editing operations, such as rotation transfer, enlarging an mirroring, the system can transferto a laser cutting machine througy RS-232 series interface to accomplish laser cutting of large Chinese characters.

Temperature distribution in the tool-chip-workpiece system during the orthogonal cutting process

The temperature distribution in the tool, chip and workpiece was studied during the orthogonal cuttingprocess Under several different cutting conditions. The temperature distribution is calculated by the finite differencemethod. and the variation of the material properties with temperature was taken was taken into account The results obtained arecoincident with both previous published results and experimental measurements.

Research on and Design of Mechanical System with Optimal Cutting Movement Trajectory of Energy-Saving Stone-Sawing Machine

The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w earing greatly, and the surface quality of the product is improved to the utmost extent. The design mechanism of the optimal cutting movement trajectory system structure is analyzed incisively. At the same time, the principle of the complex movement of horizontal movement and swing is researched. The optimal design scheme of th e cutting movement trajectory system structure is set up. The choice method to g et the superior value of the movement system structure is found. The mathematics function formula is established which exhibits the relationship between the par ameter of the complex movement structure and that of the system movement structu re. By the formula, the precision value of the offset can be figured out. The r ule is adapted to different types of energy-saving stone-sawing machines. The complex movement structure of horizontal movement and swing is designed to f ulfill the cutting movement. It can make the saw frame move up with the hanging pod deviating from the vertical direction. At the same time, the saw frame have a down-movement. Then the sum of the two movements is near to zero, and the saw blade and the stone can keep in touch during the whole horizontal cutting. The result is that the actual cutting efficiency is 100%. Also, when the hanging pod moves to the limited position, the saw frame can keep the original inertia, and continue to swing up. It makes the back-cutting have high energy-storing. The optimal design of the eccentricity balance wheel is done. The mathematics fo rmula for expressing the movement system structure is deduced. The calculation m ethod and formula is set up which is used to get the value of important componen ts such as offset. The choice method and formula of elasticity distortion coeffi cient is set up when the saw frame moves smoothly. It is concluded that the offs et is the key dimension to actualize the optimal cutting movement trajectory. The resolving of the technical problems discussed above offers a theoretic and technical basis for optimal design of energy-saving stone-sawing machines.

The Offline Program Profile Lining and Cutting Robot System

The paper introduces a new type of cutting system: the Offline Program Profile Lining and Cutting Robot System (OPPLCRS). The system adopts the offline program technology without teaching. The system can measure and compensate every profile’s deformation automatically, so it is suit to process any batch of profiles, and the order of processing different profiles can be arranged at will. The OPPLCRS, firstly appearing in China, will have wide application in profile cutting fields.

Unraveling engineering disturbance effects on deformation in red-bed mudstone railway cuttings:incorporating crack-facilitated moisture diffusion

Red-bed mudstone, prevalent in southwest China, poses a formidable challenge due to its hydrophilic clay minerals, resulting in expansion, deformation, and cracking upon exposure to moisture. This study addresses uplift deformation disasters in high-speed railways by employing a moisture diffusion-deformation-fracture coupling model based on the finite-discrete element method(FDEM). The model integrates the influence of cracks on moisture diffusion. The investigation into various excavation depths reveals a direct correlation between depth and the formation of tensile cracks at the bottom of the railway cutting. These cracks expedite moisture migration, significantly impacting the temporal and spatial evolution of the moisture field. Additionally, crack expansion dominates hygroscopic deformation, with the lateral coordinate of the crack zone determining peak vertical displacement. Furthermore, key factors influencing deformation in railway cuttings, including the swelling factor and initial moisture content at the bottom of the cutting, are explored. The number of tensile and shear cracks increases with greater excavation depth, particularly concerning shear cracks. Higher swelling factors and initial moisture contents result in an increased total number of cracks, predominantly shear cracks. Numerical calculations provide valuable insights, offering a scientific foundation and directional guidance for the precise prevention, control, prediction, and comprehensive treatment of mudstone-related issues in high-speed railways.

Assessing cutter-rock interaction during TBM tunnelling in granite:Large-scale standing rotary cutting tests and 3D DEM simulations

The widespread utilisation of tunnel boring machines(TBMs)in underground construction engineering requires a detailed investigation of the cutter-rock interaction.In this paper,we conduct a series of largescale standing rotary cutting tests on granite in conjunction with high-fidelity numerical simulations based on a particle-type discrete element method(DEM)to explore the effects of key cutting parameters on the TBM cutter performance and the distribution of cutter-rock contact stresses.The assessment results of cutter performance obtained from the cutting tests and numerical simulations reveal similar dependencies on the key cutting parameters.More specifically,the normal and rolling forces exhibit a positive correlation with penetration but are slightly influenced by the cutting radius.In contrast,the side force decreases as the cutting radius increases.Additionally,the side force shows a positive relationship with the penetration for smaller cutting radii but tends to become negative as the cutting radius increases.The cutter's relative effectiveness in rock breaking is significantly impacted by the penetration but shows little dependency on the cutting radius.Consequently,an optimal penetration is identified,leading to a low boreability index and specific energy.A combined Hertz-Weibull function is developed to fit the cutter-rock contact stress distribution obtained in DEM simulations,whereby an improved CSM(Colorado School of Mines)model is proposed by replacing the original monotonic cutting force distribution with this combined Hertz-Weibull model.The proposed model outperforms the original CSM model as demonstrated by a comparison of the estimated cutting forces with those from the tests/simulations.The findings from this work that advance our understanding of TBM cutter performance have important implications for improving the efficiency and reliability of TBM tunnelling in granite.

Precipitates Generation Mechanism and Surface Quality Improvement for Aluminum Alloy 6061 in Diamond Cutting

To improve the surface quality for aluminum alloy 6061(Al6061) in ultra-precision machining, we investigated the factors affecting the surface finish in single point diamond turning(SPDT)by studying influence of the precipitates generation of Al6061 on surface integrity and surface roughness.Based on the Johnson-Mehl-Avrami solid phase transformation kinetics equation, theoretical and experimental studies were conducted to build the relationship between the aging condition and the type, size and number of the precipitates for Al6061. Diamond cutting experiments were conducted to machine Al6061 samples under different aging conditions. The experimental results show that, the protruding on the chip surface is mainly Mg_(2)Si and the scratches on the machined surface mostly come from the iron-containing phase(α-, β-AlFeSi).Moreover, the generated Mg_(2)Si and α-, β-AlFeSi affect the surface integrity and the diamond turned surface roughness. Especially, the achieved surface roughness in SPDT is consistent with the variation of the number of AlFeSi and Mg_(2)Si with the medium size(more than 1 μm and less than 2 μm) in Al6061.

Hole cleaning evaluation and installation spacing optimization of cuttings bed remover in extended-reach drilling

In extended-reach or long-horizontal drilling,cuttings usually deposit at the bottom of the annulus.Once cuttings accumulate to a certain thickness,complex problems such as excessive torque and drag,tubing buckling,and pipe stuck probably occur,which results in a lot of non-productive time and remedial operations.Cuttings bed remover can efficiently destroy deposited cuttings in time through hydraulic and mechanical stirring effects.This paper aims to build a method for hole cleaning evaluation and installation spacing optimization of cuttings bed remover to improve the wellbore cleaning effect.Firstly,a Computational Fluid Dynamics approach with Eulerian—Eulerian multiphase model was utilized to investigate the mechanism of cuttings transportation,and a new type of cuttings bed remover was designed.Next,an evaluation method of hole cleaning effect of remover was established.After that,the effects of several drilling parameters on hole cleaning including flow rate of drilling fluid,rotational speed of drillpipe,rate of penetration,wellbore size,rheological property of drilling fluid,and remover eccentricity on the performance of cuttings bed remover were investigated.The results demonstrate that the new type of remover with streamline blade performs better than conventional removers.The efficiency of hole cleaning is greatly improved by increasing the rotational speed of drillpipe,flow rate of drilling fluid,remover eccentricity,and 6 rpm Fann dial reading for drilling fluid.While higher rate of penetration and large wellbore size result in worse hole cleaning.These findings can serve as an important guide for the structure optimization design of cuttings bed remover and installation spacing of removers.