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Internal Defects Detection Method of the Railway Track Based on Generalization Features Cluster Under Ultrasonic Images 被引量:1
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作者 Fupei Wu Xiaoyang Xie +1 位作者 Jiahua Guo Qinghua Li 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2022年第5期364-381,共18页
There may be several internal defects in railway track work that have different shapes and distribution rules,and these defects affect the safety of high-speed trains.Establishing reliable detection models and methods... There may be several internal defects in railway track work that have different shapes and distribution rules,and these defects affect the safety of high-speed trains.Establishing reliable detection models and methods for these internal defects remains a challenging task.To address this challenge,in this study,an intelligent detection method based on a generalization feature cluster is proposed for internal defects of railway tracks.First,the defects are classified and counted according to their shape and location features.Then,generalized features of the internal defects are extracted and formulated based on the maximum difference between different types of defects and the maximum tolerance among same defects’types.Finally,the extracted generalized features are expressed by function constraints,and formulated as generalization feature clusters to classify and identify internal defects in the railway track.Furthermore,to improve the detection reliability and speed,a reduced-dimension method of the generalization feature clusters is presented in this paper.Based on this reduced-dimension feature and strongly constrained generalized features,the K-means clustering algorithm is developed for defect clustering,and good clustering results are achieved.Regarding the defects in the rail head region,the clustering accuracy is over 95%,and the Davies-Bouldin index(DBI)index is negligible,which indicates the validation of the proposed generalization features with strong constraints.Experimental results prove that the accuracy of the proposed method based on generalization feature clusters is up to 97.55%,and the average detection time is 0.12 s/frame,which indicates that it performs well in adaptability,high accuracy,and detection speed under complex working environments.The proposed algorithm can effectively detect internal defects in railway tracks using an established generalization feature cluster model. 展开更多
关键词 Railway track Generalization features cluster defects classification Ultrasonic image defects detection
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YOLO-RLC:An Advanced Target-Detection Algorithm for Surface Defects of Printed Circuit Boards Based on YOLOv5
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作者 Yuanyuan Wang Jialong Huang +4 位作者 Md Sharid Kayes Dipu Hu Zhao Shangbing Gao Haiyan Zhang Pinrong Lv 《Computers, Materials & Continua》 SCIE EI 2024年第9期4973-4995,共23页
Printed circuit boards(PCBs)provide stable connections between electronic components.However,defective printed circuit boards may cause the entire equipment system to malfunction,resulting in incalculable losses.There... Printed circuit boards(PCBs)provide stable connections between electronic components.However,defective printed circuit boards may cause the entire equipment system to malfunction,resulting in incalculable losses.Therefore,it is crucial to detect defective printed circuit boards during the generation process.Traditional detection methods have low accuracy in detecting subtle defects in complex background environments.In order to improve the detection accuracy of surface defects on industrial printed circuit boards,this paper proposes a residual large kernel network based on YOLOv5(You Only Look Once version 5)for PCBs surface defect detection,called YOLO-RLC(You Only Look Once-Residual Large Kernel).Build a deep large kernel backbone to expand the effective field of view,capture global informationmore efficiently,and use 1×1 convolutions to balance the depth of the model,improving feature extraction efficiency through reparameterization methods.The neck network introduces a bidirectional weighted feature fusion network,combined with a brand-new noise filter and feature enhancement extractor,to eliminate noise information generated by information fusion and recalibrate information from different channels to improve the quality of deep features.Simplify the aspect ratio of the bounding box to alleviate the issue of specificity values.After training and testing on the PCB defect dataset,our method achieved an average accuracy of 97.3%(mAP50)after multiple experiments,which is 4.1%higher than YOLOv5-S,with an average accuracy of 97.6%and an Frames Per Second of 76.7.The comparative analysis also proves the superior performance and feasibility of YOLO-RLC in PCB defect detection. 展开更多
关键词 Deep learning PCB defect detection large kernel noise filtering weighted fusion YOLO
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Industry-Oriented Detection Method of PCBA Defects Using Semantic Segmentation Models
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作者 Yang Li Xiao Wang +10 位作者 Zhifan He Ze Wang Ke Cheng Sanchuan Ding Yijing Fan Xiaotao Li Yawen Niu Shanpeng Xiao Zhenqi Hao Bin Gao Huaqiang Wu 《IEEE/CAA Journal of Automatica Sinica》 SCIE EI CSCD 2024年第6期1438-1446,共9页
Automated optical inspection(AOI)is a significant process in printed circuit board assembly(PCBA)production lines which aims to detect tiny defects in PCBAs.Existing AOI equipment has several deficiencies including lo... Automated optical inspection(AOI)is a significant process in printed circuit board assembly(PCBA)production lines which aims to detect tiny defects in PCBAs.Existing AOI equipment has several deficiencies including low throughput,large computation cost,high latency,and poor flexibility,which limits the efficiency of online PCBA inspection.In this paper,a novel PCBA defect detection method based on a lightweight deep convolution neural network is proposed.In this method,the semantic segmentation model is combined with a rule-based defect recognition algorithm to build up a defect detection frame-work.To improve the performance of the model,extensive real PCBA images are collected from production lines as datasets.Some optimization methods have been applied in the model according to production demand and enable integration in lightweight computing devices.Experiment results show that the production line using our method realizes a throughput more than three times higher than traditional methods.Our method can be integrated into a lightweight inference system and pro-mote the flexibility of AOI.The proposed method builds up a general paradigm and excellent example for model design and optimization oriented towards industrial requirements. 展开更多
关键词 Automated optical inspection(AOI) deep learning defect detection printed circuit board assembly(PCBA) semantic segmentation.
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Improvement of High-Speed Detection Algorithm for Nonwoven Material Defects Based on Machine Vision
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作者 LI Chengzu WEI Kehan +4 位作者 ZHAO Yingbo TIAN Xuehui QIAN Yang ZHANG Lu WANG Rongwu 《Journal of Donghua University(English Edition)》 CAS 2024年第4期416-427,共12页
Defect detection is vital in the nonwoven material industry,ensuring surface quality before producing finished products.Recently,deep learning and computer vision advancements have revolutionized defect detection,maki... Defect detection is vital in the nonwoven material industry,ensuring surface quality before producing finished products.Recently,deep learning and computer vision advancements have revolutionized defect detection,making it a widely adopted approach in various industrial fields.This paper mainly studied the defect detection method for nonwoven materials based on the improved Nano Det-Plus model.Using the constructed samples of defects in nonwoven materials as the research objects,transfer learning experiments were conducted based on the Nano DetPlus object detection framework.Within this framework,the Backbone,path aggregation feature pyramid network(PAFPN)and Head network models were compared and trained through a process of freezing,with the ultimate aim of bolstering the model's feature extraction abilities and elevating detection accuracy.The half-precision quantization method was used to optimize the model after transfer learning experiments,reducing model weights and computational complexity to improve the detection speed.Performance comparisons were conducted between the improved model and the original Nano Det-Plus model,YOLO,SSD and other common industrial defect detection algorithms,validating that the improved methods based on transfer learning and semi-precision quantization enabled the model to meet the practical requirements of industrial production. 展开更多
关键词 defect detection nonwoven materials deep learning object detection algorithm transfer learning halfprecision quantization
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Dark-field line confocal imaging with point confocality and extended line field for bulk defects detection 被引量:1
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作者 董敬涛 张腾达 +3 位作者 杨蕾 张育中 卢荣胜 谢兴龙 《Chinese Optics Letters》 SCIE EI CAS CSCD 2023年第4期26-30,共5页
Fabrication of high-quality optics puts a strong demand on high-throughput detection of macroscopic bulk defects in optical components.A dark-field line confocal imaging method is proposed with two distinct advantage... Fabrication of high-quality optics puts a strong demand on high-throughput detection of macroscopic bulk defects in optical components.A dark-field line confocal imaging method is proposed with two distinct advantages:(ⅰ)a point-to-line confocal scheme formed by a columnar elliptical mirror and an optical fiber bundle breaks through the constraint on light collection angle and field of view in the traditional line confocal microscopy using an objective,allowing for an extended confocal line field of more than 100 mm while maintaining a light collection angle of 27°;(ⅱ)the bulk defects are independently illuminated as a function of time to eliminate the cross talk in the direction of the confocal slit,thus preserving point confocality and showing the optical section thicknesses to be 162μm in the axial direction,and 19 and 22μm in the orthogonal transverse directions.The experimental results verify that the method has a minimum detectable bulk defect of less than 5μm and an imaging efficiency of 400 mm2/s.The method shows great potential in high-throughput and highsensitivity bulk defects detection. 展开更多
关键词 line confocal imaging dark-field imaging bulk defects detection
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Surface Defect Detection and Evaluation Method of Large Wind Turbine Blades Based on an Improved Deeplabv3+Deep Learning Model
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作者 Wanrun Li Wenhai Zhao +1 位作者 Tongtong Wang Yongfeng Du 《Structural Durability & Health Monitoring》 EI 2024年第5期553-575,共23页
The accumulation of defects on wind turbine blade surfaces can lead to irreversible damage,impacting the aero-dynamic performance of the blades.To address the challenge of detecting and quantifying surface defects on ... The accumulation of defects on wind turbine blade surfaces can lead to irreversible damage,impacting the aero-dynamic performance of the blades.To address the challenge of detecting and quantifying surface defects on wind turbine blades,a blade surface defect detection and quantification method based on an improved Deeplabv3+deep learning model is proposed.Firstly,an improved method for wind turbine blade surface defect detection,utilizing Mobilenetv2 as the backbone feature extraction network,is proposed based on an original Deeplabv3+deep learning model to address the issue of limited robustness.Secondly,through integrating the concept of pre-trained weights from transfer learning and implementing a freeze training strategy,significant improvements have been made to enhance both the training speed and model training accuracy of this deep learning model.Finally,based on segmented blade surface defect images,a method for quantifying blade defects is proposed.This method combines image stitching algorithms to achieve overall quantification and risk assessment of the entire blade.Test results show that the improved Deeplabv3+deep learning model reduces training time by approximately 43.03%compared to the original model,while achieving mAP and MIoU values of 96.87%and 96.93%,respectively.Moreover,it demonstrates robustness in detecting different surface defects on blades across different back-grounds.The application of a blade surface defect quantification method enables the precise quantification of dif-ferent defects and facilitates the assessment of risk levels associated with defect measurements across the entire blade.This method enables non-contact,long-distance,high-precision detection and quantification of surface defects on the blades,providing a reference for assessing surface defects on wind turbine blades. 展开更多
关键词 Structural health monitoring computer vision blade surface defects detection Deeplabv3+ deep learning model
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Defect Detection Model Using Time Series Data Augmentation and Transformation 被引量:1
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作者 Gyu-Il Kim Hyun Yoo +1 位作者 Han-Jin Cho Kyungyong Chung 《Computers, Materials & Continua》 SCIE EI 2024年第2期1713-1730,共18页
Time-series data provide important information in many fields,and their processing and analysis have been the focus of much research.However,detecting anomalies is very difficult due to data imbalance,temporal depende... Time-series data provide important information in many fields,and their processing and analysis have been the focus of much research.However,detecting anomalies is very difficult due to data imbalance,temporal dependence,and noise.Therefore,methodologies for data augmentation and conversion of time series data into images for analysis have been studied.This paper proposes a fault detection model that uses time series data augmentation and transformation to address the problems of data imbalance,temporal dependence,and robustness to noise.The method of data augmentation is set as the addition of noise.It involves adding Gaussian noise,with the noise level set to 0.002,to maximize the generalization performance of the model.In addition,we use the Markov Transition Field(MTF)method to effectively visualize the dynamic transitions of the data while converting the time series data into images.It enables the identification of patterns in time series data and assists in capturing the sequential dependencies of the data.For anomaly detection,the PatchCore model is applied to show excellent performance,and the detected anomaly areas are represented as heat maps.It allows for the detection of anomalies,and by applying an anomaly map to the original image,it is possible to capture the areas where anomalies occur.The performance evaluation shows that both F1-score and Accuracy are high when time series data is converted to images.Additionally,when processed as images rather than as time series data,there was a significant reduction in both the size of the data and the training time.The proposed method can provide an important springboard for research in the field of anomaly detection using time series data.Besides,it helps solve problems such as analyzing complex patterns in data lightweight. 展开更多
关键词 Defect detection time series deep learning data augmentation data transformation
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YOLO-DD:Improved YOLOv5 for Defect Detection 被引量:1
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作者 Jinhai Wang Wei Wang +4 位作者 Zongyin Zhang Xuemin Lin Jingxian Zhao Mingyou Chen Lufeng Luo 《Computers, Materials & Continua》 SCIE EI 2024年第1期759-780,共22页
As computer technology continues to advance,factories have increasingly higher demands for detecting defects.However,detecting defects in a plant environment remains a challenging task due to the presence of complex b... As computer technology continues to advance,factories have increasingly higher demands for detecting defects.However,detecting defects in a plant environment remains a challenging task due to the presence of complex backgrounds and defects of varying shapes and sizes.To address this issue,this paper proposes YOLO-DD,a defect detectionmodel based on YOLOv5 that is effective and robust.To improve the feature extraction process and better capture global information,the vanilla YOLOv5 is augmented with a new module called Relative-Distance-Aware Transformer(RDAT).Additionally,an Information Gap Filling Strategy(IGFS)is proposed to improve the fusion of features at different scales.The classic lightweight attention mechanism Squeeze-and-Excitation(SE)module is also incorporated into the neck section to enhance feature expression and improve the model’s performance.Experimental results on the NEU-DET dataset demonstrate that YOLO-DDachieves competitive results compared to state-of-the-art methods,with a 2.0% increase in accuracy compared to the original YOLOv5,achieving 82.41% accuracy and38.25FPS(framesper second).Themodel is also testedon a self-constructed fabric defect dataset,and the results show that YOLO-DD is more stable and has higher accuracy than the original YOLOv5,demonstrating its stability and generalization ability.The high efficiency of YOLO-DD enables it to meet the requirements of industrial high accuracy and real-time detection. 展开更多
关键词 YOLO-DD defect detection feature fusion attention mechanism
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Strip steel surface defect detection algorithm based on improved Faster R-CNN 被引量:1
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作者 齐继阳 吴宇帆 《China Welding》 CAS 2024年第2期11-22,共12页
To solve the problems of the low accuracy and poor real-time performance of traditional strip steel surface defect detection meth-ods,which are caused by the characteristics of many kinds,complex shapes,and different ... To solve the problems of the low accuracy and poor real-time performance of traditional strip steel surface defect detection meth-ods,which are caused by the characteristics of many kinds,complex shapes,and different scales of strip surface defects,a strip steel surface defect detection algorithm based on improved Faster R-CNN is proposed.Firstly,the residual convolution module is inserted into the Swin Transformer network module to form the RC-Swin Transformer network module,and the RC-Swin Transformer module is introduced into the backbone network of the traditional Faster R-CNN to enhance the ability of the network to extract the global feature information of the image and adapt to the complex shape of the strip steel surface defect.To improve the attention of the network to defects in the image,a CBAM-BiFPN network module is designed,and then the backbone network is combined with the CBAM-BiFPN network to realize the de-tection and fusion of multi-scale features.The RoI align layer is used instead of the RoI pooling layer to improve the accuracy of defect loca-tion.Finally,Soft NMS is used to achieve non-maximum suppression and remove redundant boxes.In the comparative experiment on the NEU-DET dataset,the improved algorithm improves the mean average precision by 4.2%compared with the Faster R-CNN algorithm,and also improves the average precision by 6.1%and 6.7%for crazing defect and rolled-in scale defect,which are difficult to detect with the Faster R-CNN algorithm.The experiments show that the improvements proposed in the paper effectively improve the detection accuracy of the algorithm and have certain practical value. 展开更多
关键词 defect detection RC-Swin Transformer CBAM-BiFPN RoI align Soft NMS
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DSN-BR-Based Online Inspection Method and Application for Surface Defects of Pharmaceutical Products in Aluminum-Plastic Blister Packages
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作者 Mingzhou Liu Yu Gong +2 位作者 Xiaoqiao Wang Conghu Liu Jing Hu 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第4期194-214,共21页
Ensuring high product quality is of paramount importance in pharmaceutical drug manufacturing,as it is subject to rigorous regulatory practices.This study presents a research focused on the development of an on-line d... Ensuring high product quality is of paramount importance in pharmaceutical drug manufacturing,as it is subject to rigorous regulatory practices.This study presents a research focused on the development of an on-line detection method and system for identifying surface defects in pharmaceutical products packaged in aluminum-plastic blisters.Firstly,the aluminum-plastic blister packages exhibit multi-scale features and inter-class indistinction.To address this,the deep semantic network with boundary refinement(DSN-BR)model is proposed,which leverages semantic segmentation domain knowledge,to accurately segment the defects in pixel level.Additionally,a specialized image acquisition module that minimizes the impact of ambient light is established,ensuring high-quality image capture.Finally,the image acquisition module,image detection module,and data management module are designed to construct a comprehensive online surface defect detection system.To validate the effectiveness of our approach,we employ a real dataset for instance verification on the implemented system.The experimental results substantiate the outstanding performance of the DSN-BR,achieving the mean intersection over union(MIoU)of 90.5%.Furthermore,the proposed system achieves an inference speed of up to 14.12 f/s,while attaining an F1-Score of 98.25%.These results demonstrate that the system meets the actual needs of the enterprise and provides theoretical and methodological support for intelligent inspection of product surface quality.By standardizing the control process of pharmaceutical manufacturing and improving the management capability of the manufacturing process,our approach holds significant market application prospects. 展开更多
关键词 Surface defect detection system Deep learning Semantic segmentation Aluminum-plastic blister packages identification
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Semi-supervised surface defect detection of wind turbine blades with YOLOv4
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作者 Chao Huang Minghui Chen Long Wang 《Global Energy Interconnection》 EI CSCD 2024年第3期284-292,共9页
Timely inspection of defects on the surfaces of wind turbine blades can effectively prevent unpredictable accidents.To this end,this study proposes a semi-supervised object-detection network based on You Only Looking ... Timely inspection of defects on the surfaces of wind turbine blades can effectively prevent unpredictable accidents.To this end,this study proposes a semi-supervised object-detection network based on You Only Looking Once version 4(YOLOv4).A semi-supervised structure comprising a generative adversarial network(GAN)was designed to overcome the difficulty in obtaining sufficient samples and sample labeling.In a GAN,the generator is realized by an encoder-decoder network,where the backbone of the encoder is YOLOv4 and the decoder comprises inverse convolutional layers.Partial features from the generator are passed to the defect detection network.Deploying several unlabeled images can significantly improve the generalization and recognition capabilities of defect-detection models.The small-scale object detection capacity of the network can be improved by enhancing essential features in the feature map by adding the concurrent spatial and channel squeeze and excitation(scSE)attention module to the three parts of the YOLOv4 network.A balancing improvement was made to the loss function of YOLOv4 to overcome the imbalance problem of the defective species.The results for both the single-and multi-category defect datasets show that the improved model can make good use of the features of the unlabeled images.The accuracy of wind turbine blade defect detection also has a significant advantage over classical object detection algorithms,including faster R-CNN and DETR. 展开更多
关键词 Defect detection Generative adversarial network scSE attention Semi-supervision Wind turbine
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SDH-FCOS:An Efficient Neural Network for Defect Detection in Urban Underground Pipelines
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作者 Bin Zhou Bo Li +2 位作者 Wenfei Lan Congwen Tian Wei Yao 《Computers, Materials & Continua》 SCIE EI 2024年第1期633-652,共20页
Urban underground pipelines are an important infrastructure in cities,and timely investigation of problems in underground pipelines can help ensure the normal operation of cities.Owing to the growing demand for defect... Urban underground pipelines are an important infrastructure in cities,and timely investigation of problems in underground pipelines can help ensure the normal operation of cities.Owing to the growing demand for defect detection in urban underground pipelines,this study developed an improved defect detection method for urban underground pipelines based on fully convolutional one-stage object detector(FCOS),called spatial pyramid pooling-fast(SPPF)feature fusion and dual detection heads based on FCOS(SDH-FCOS)model.This study improved the feature fusion component of the model network based on FCOS,introduced an SPPF network structure behind the last output feature layer of the backbone network,fused the local and global features,added a top-down path to accelerate the circulation of shallowinformation,and enriched the semantic information acquired by shallow features.The ability of the model to detect objects with multiple morphologies was strengthened by introducing dual detection heads.The experimental results using an open dataset of underground pipes show that the proposed SDH-FCOS model can recognize underground pipe defects more accurately;the average accuracy was improved by 2.7% compared with the original FCOS model,reducing the leakage rate to a large extent and achieving real-time detection.Also,our model achieved a good trade-off between accuracy and speed compared with other mainstream methods.This proved the effectiveness of the proposed model. 展开更多
关键词 Urban underground pipelines defect detection SDH-FCOS feature fusion SPPF dual detection heads
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YOLO-VSI: An Improved YOLOv8 Model for Detecting Railway Turnouts Defects in Complex Environments
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作者 Chenghai Yu Zhilong Lu 《Computers, Materials & Continua》 SCIE EI 2024年第11期3261-3280,共20页
Railway turnouts often develop defects such as chipping,cracks,and wear during use.If not detected and addressed promptly,these defects can pose significant risks to train operation safety and passenger security.Despi... Railway turnouts often develop defects such as chipping,cracks,and wear during use.If not detected and addressed promptly,these defects can pose significant risks to train operation safety and passenger security.Despite advances in defect detection technologies,research specifically targeting railway turnout defects remains limited.To address this gap,we collected images from railway inspectors and constructed a dataset of railway turnout defects in complex environments.To enhance detection accuracy,we propose an improved YOLOv8 model named YOLO-VSS-SOUP-Inner-CIoU(YOLO-VSI).The model employs a state-space model(SSM)to enhance the C2f module in the YOLOv8 backbone,proposed the C2f-VSS module to better capture long-range dependencies and contextual features,thus improving feature extraction in complex environments.In the network’s neck layer,we integrate SPDConv and Omni-Kernel Network(OKM)modules to improve the original PAFPN(Path Aggregation Feature Pyramid Network)structure,and proposed the Small Object Upgrade Pyramid(SOUP)structure to enhance small object detection capabilities.Additionally,the Inner-CIoU loss function with a scale factor is applied to further enhance the model’s detection capabilities.Compared to the baseline model,YOLO-VSI demonstrates a 3.5%improvement in average precision on our railway turnout dataset,showcasing increased accuracy and robustness.Experiments on the public NEU-DET dataset reveal a 2.3%increase in average precision over the baseline,indicating that YOLO-VSI has good generalization capabilities. 展开更多
关键词 YOLO railway turnouts defect detection mamba FPN(Feature Pyramid Network)
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A Composite Transformer-Based Multi-Stage Defect Detection Architecture for Sewer Pipes
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作者 Zifeng Yu Xianfeng Li +2 位作者 Lianpeng Sun Jinjun Zhu Jianxin Lin 《Computers, Materials & Continua》 SCIE EI 2024年第1期435-451,共17页
Urban sewer pipes are a vital infrastructure in modern cities,and their defects must be detected in time to prevent potential malfunctioning.In recent years,to relieve the manual efforts by human experts,models based ... Urban sewer pipes are a vital infrastructure in modern cities,and their defects must be detected in time to prevent potential malfunctioning.In recent years,to relieve the manual efforts by human experts,models based on deep learning have been introduced to automatically identify potential defects.However,these models are insufficient in terms of dataset complexity,model versatility and performance.Our work addresses these issues with amulti-stage defect detection architecture using a composite backbone Swin Transformer.Themodel based on this architecture is trained using a more comprehensive dataset containingmore classes of defects.By ablation studies on the modules of combined backbone Swin Transformer,multi-stage detector,test-time data augmentation and model fusion,it is revealed that they all contribute to the improvement of detection accuracy from different aspects.The model incorporating all these modules achieves the mean Average Precision(mAP)of 78.6% at an Intersection over Union(IoU)threshold of 0.5.This represents an improvement of 14.1% over the ResNet50 Faster Region-based Convolutional Neural Network(R-CNN)model and a 6.7% improvement over You Only Look Once version 6(YOLOv6)-large,the highest in the YOLO methods.In addition,for other defect detection models for sewer pipes,although direct comparison with themis infeasible due to the unavailability of their private datasets,our results are obtained from a more comprehensive dataset and have superior generalization capabilities. 展开更多
关键词 Sewer pipe defect detection deep learning model optimization composite transformer
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Printed Circuit Board (PCB) Surface Micro Defect Detection Model Based on Residual Network with Novel Attention Mechanism
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作者 Xinyu Hu Defeng Kong +2 位作者 Xiyang Liu Junwei Zhang Daode Zhang 《Computers, Materials & Continua》 SCIE EI 2024年第1期915-933,共19页
Printed Circuit Board(PCB)surface tiny defect detection is a difficult task in the integrated circuit industry,especially since the detection of tiny defects on PCB boards with large-size complex circuits has become o... Printed Circuit Board(PCB)surface tiny defect detection is a difficult task in the integrated circuit industry,especially since the detection of tiny defects on PCB boards with large-size complex circuits has become one of the bottlenecks.To improve the performance of PCB surface tiny defects detection,a PCB tiny defects detection model based on an improved attention residual network(YOLOX-AttResNet)is proposed.First,the unsupervised clustering performance of the K-means algorithm is exploited to optimize the channel weights for subsequent operations by feeding the feature mapping into the SENet(Squeeze and Excitation Network)attention network;then the improved K-means-SENet network is fused with the directly mapped edges of the traditional ResNet network to form an augmented residual network(AttResNet);and finally,the AttResNet module is substituted for the traditional ResNet structure in the backbone feature extraction network of mainstream excellent detection models,thus improving the ability to extract small features from the backbone of the target detection network.The results of ablation experiments on a PCB surface defect dataset show that AttResNet is a reliable and efficient module.In Torify the performance of AttResNet for detecting small defects in large-size complex circuit images,a series of comparison experiments are further performed.The results show that the AttResNet module combines well with the five best existing target detection frameworks(YOLOv3,YOLOX,Faster R-CNN,TDD-Net,Cascade R-CNN),and all the combined new models have improved detection accuracy compared to the original model,which suggests that the AttResNet module proposed in this paper can help the detection model to extract target features.Among them,the YOLOX-AttResNet model proposed in this paper performs the best,with the highest accuracy of 98.45% and the detection speed of 36 FPS(Frames Per Second),which meets the accuracy and real-time requirements for the detection of tiny defects on PCB surfaces.This study can provide some new ideas for other real-time online detection tasks of tiny targets with high-resolution images. 展开更多
关键词 Neural networks deep learning ResNet small object feature extraction PCB surface defect detection
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A Hybrid Deep Learning and Machine Learning-Based Approach to Classify Defects in Hot Rolled Steel Strips for Smart Manufacturing
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作者 Tajmal Hussain Jungpyo Hong Jongwon Seok 《Computers, Materials & Continua》 SCIE EI 2024年第8期2099-2119,共21页
Smart manufacturing is a process that optimizes factory performance and production quality by utilizing various technologies including the Internet of Things(IoT)and artificial intelligence(AI).Quality control is an i... Smart manufacturing is a process that optimizes factory performance and production quality by utilizing various technologies including the Internet of Things(IoT)and artificial intelligence(AI).Quality control is an important part of today’s smart manufacturing process,effectively reducing costs and enhancing operational efficiency.As technology in the industry becomes more advanced,identifying and classifying defects has become an essential element in ensuring the quality of products during the manufacturing process.In this study,we introduce a CNN model for classifying defects on hot-rolled steel strip surfaces using hybrid deep learning techniques,incorporating a global average pooling(GAP)layer and a machine learning-based SVM classifier,with the aim of enhancing accuracy.Initially,features are extracted by the VGG19 convolutional block.Then,after processing through the GAP layer,the extracted features are fed to the SVM classifier for classification.For this purpose,we collected images from publicly available datasets,including the Xsteel surface defect dataset(XSDD)and the NEU surface defect(NEU-CLS)datasets,and we employed offline data augmentation techniques to balance and increase the size of the datasets.The outcome of experiments shows that the proposed methodology achieves the highest metrics score,with 99.79%accuracy,99.80%precision,99.79%recall,and a 99.79%F1-score for the NEU-CLS dataset.Similarly,it achieves 99.64%accuracy,99.65%precision,99.63%recall,and a 99.64%F1-score for the XSDD dataset.A comparison of the proposed methodology to the most recent study showed that it achieved superior results as compared to the other studies. 展开更多
关键词 Smart manufacturing steel defect detection deep learning CNN
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SAM Era:Can It Segment Any Industrial Surface Defects?
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作者 Kechen Song Wenqi Cui +2 位作者 Han Yu Xingjie Li Yunhui Yan 《Computers, Materials & Continua》 SCIE EI 2024年第3期3953-3969,共17页
Segment Anything Model(SAM)is a cutting-edge model that has shown impressive performance in general object segmentation.The birth of the segment anything is a groundbreaking step towards creating a universal intellige... Segment Anything Model(SAM)is a cutting-edge model that has shown impressive performance in general object segmentation.The birth of the segment anything is a groundbreaking step towards creating a universal intelligent model.Due to its superior performance in general object segmentation,it quickly gained attention and interest.This makes SAM particularly attractive in industrial surface defect segmentation,especially for complex industrial scenes with limited training data.However,its segmentation ability for specific industrial scenes remains unknown.Therefore,in this work,we select three representative and complex industrial surface defect detection scenarios,namely strip steel surface defects,tile surface defects,and rail surface defects,to evaluate the segmentation performance of SAM.Our results show that although SAM has great potential in general object segmentation,it cannot achieve satisfactory performance in complex industrial scenes.Our test results are available at:https://github.com/VDT-2048/SAM-IS. 展开更多
关键词 Segment anything SAM surface defect detection salient object detection
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A Simple and Effective Surface Defect Detection Method of Power Line Insulators for Difficult Small Objects
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作者 Xiao Lu Chengling Jiang +2 位作者 Zhoujun Ma Haitao Li Yuexin Liu 《Computers, Materials & Continua》 SCIE EI 2024年第4期373-390,共18页
Insulator defect detection plays a vital role in maintaining the secure operation of power systems.To address the issues of the difficulty of detecting small objects and missing objects due to the small scale,variable... Insulator defect detection plays a vital role in maintaining the secure operation of power systems.To address the issues of the difficulty of detecting small objects and missing objects due to the small scale,variable scale,and fuzzy edge morphology of insulator defects,we construct an insulator dataset with 1600 samples containing flashovers and breakages.Then a simple and effective surface defect detection method of power line insulators for difficult small objects is proposed.Firstly,a high-resolution featuremap is introduced and a small object prediction layer is added so that the model can detect tiny objects.Secondly,a simplified adaptive spatial feature fusion(SASFF)module is introduced to perform cross-scale spatial fusion to improve adaptability to variable multi-scale features.Finally,we propose an enhanced deformable attention mechanism(EDAM)module.By integrating a gating activation function,the model is further inspired to learn a small number of critical sampling points near reference points.And the module can improve the perception of object morphology.The experimental results indicate that concerning the dataset of flashover and breakage defects,this method improves the performance of YOLOv5,YOLOv7,and YOLOv8.In practical application,it can simply and effectively improve the precision of power line insulator defect detection and reduce missing detection for difficult small objects. 展开更多
关键词 Insulator defect detection small object power line deformable attention mechanism
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A Rapid Crack Detection Technique Based on Attention for Intelligent M&O of Cross-Sea Bridge
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作者 ZHOU Yong-chuan LI Guang-jun +2 位作者 WEI Wei WANG Ya-meng JING Qiang 《China Ocean Engineering》 SCIE EI CSCD 2024年第5期866-876,共11页
Rapid and accurate segmentation of structural cracks is essential for ensuring the quality and safety of engineering projects.In practice,however,this task faces the challenge of finding a balance between detection ac... Rapid and accurate segmentation of structural cracks is essential for ensuring the quality and safety of engineering projects.In practice,however,this task faces the challenge of finding a balance between detection accuracy and efficiency.To alleviate this problem,a lightweight and efficient real-time crack segmentation framework was developed.Specifically,in the network model system based on an encoding-decoding structure,the encoding network is equipped with packet convolution and attention mechanisms to capture features of different visual scales in layers,and in the decoding process,we also introduce a fusion module based on spatial attention to effectively aggregate these hierarchical features.Codecs are connected by pyramid pooling model(PPM)filtering.The results show that the crack segmentation accuracy and real-time operation capability larger than 76%and 15 fps,respectively,are validated by three publicly available datasets.These wide-ranging results highlight the potential of the model for the intelligent O&M for cross-sea bridge. 展开更多
关键词 bridge defect detection crack detection lightweight design
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Method for Detecting Industrial Defects in Intelligent Manufacturing Using Deep Learning
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作者 Bowen Yu Chunli Xie 《Computers, Materials & Continua》 SCIE EI 2024年第1期1329-1343,共15页
With the advent of Industry 4.0,marked by a surge in intelligent manufacturing,advanced sensors embedded in smart factories now enable extensive data collection on equipment operation.The analysis of such data is pivo... With the advent of Industry 4.0,marked by a surge in intelligent manufacturing,advanced sensors embedded in smart factories now enable extensive data collection on equipment operation.The analysis of such data is pivotal for ensuring production safety,a critical factor in monitoring the health status of manufacturing apparatus.Conventional defect detection techniques,typically limited to specific scenarios,often require manual feature extraction,leading to inefficiencies and limited versatility in the overall process.Our research presents an intelligent defect detection methodology that leverages deep learning techniques to automate feature extraction and defect localization processes.Our proposed approach encompasses a suite of components:the high-level feature learning block(HLFLB),the multi-scale feature learning block(MSFLB),and a dynamic adaptive fusion block(DAFB),working in tandem to extract meticulously and synergistically aggregate defect-related characteristics across various scales and hierarchical levels.We have conducted validation of the proposed method using datasets derived from gearbox and bearing assessments.The empirical outcomes underscore the superior defect detection capability of our approach.It demonstrates consistently high performance across diverse datasets and possesses the accuracy required to categorize defects,taking into account their specific locations and the extent of damage,proving the method’s effectiveness and reliability in identifying defects in industrial components. 展开更多
关键词 Industrial defect detection deep learning intelligent manufacturing
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