Deep oxidation in propane oxidative dehydrogenation to propene over V_2O_5/γ-Al_2O_3 studied by in-situ DRIFTS

In-situ DRIFTS was used to study the deep oxidation of propane, a side reaction during propane oxidative dehydrogenation to propene. Strong adsorption of propene was supposed to be the main reason for the deep oxidation. It was found that gaseous oxygen in the feed and the reaction temperature had great influence on the reaction. To obtain a relative high selectivity to propene, the reaction temperature should be maintained at 150-250℃ with a proper content of gaseous oxygen in the feed for a certain catalyst and some modifiers which could weaken the adsorption of propene on the catalyst surface would be favorable.

Mn-doped SrCoO_(3-δ) Perovskite Oxides for Ethylene Production via Chemical Looping Oxidative Dehydrogenation of Ethane

Chemical looping oxidative dehydrogenation (CL-ODH) is an economically promising method for convertingethane into higher value-added ethylene utilizing lattice oxygen in redox catalysts, also known as oxygen carriers. Inthis study, perovskite-type oxide SrCoO_(3-δ) and B-site Mn ion-doped oxygen carriers (SrCo_(1-x)MnxO_(3-δ), x=0.1, 0.2, 0.3)were prepared and tested for the CL-ODH of ethane. The oxygen-deficient perovskite SrCoO_(3-δ) exhibited high ethyleneselectivity of up to 96.7% due to its unique oxygen vacancies and lattice oxygen migration rates. However, its low ethyleneyield limits its application in the CL-ODH of ethane. Mn doping promoted the reducibility of SrCoO_(3-δ) oxygen carriers,thereby improving ethane conversion and ethylene yield, as demonstrated by characterization and evaluation experiments.X-ray diffraction results confirmed the doping of Mn into the lattice of SrCoO_(3-δ), while X-ray photoelectron spectroscopy(XPS) indicated an increase in lattice oxygen ratio upon incorporation of Mn into the SrCoO_(3-δ) lattice. Additionally, H2temperature-programmed reduction (H2-TPR) tests revealed more peaks at lower temperature reduction zones and a declinein peak positions at higher temperatures. Among the four tested oxygen carriers, SrCo0.8Mn0.2O_(3-δ) exhibited satisfactoryperformance with an ethylene yield of 50% at 710 °C and good stability over 20 redox cycles. The synergistic effect of Mnplays a key role in increasing ethylene yields of SrCoO_(3-δ) oxygen carriers. Accordingly, SrCo0.8Mn0.2O_(3-δ) shows promisingpotential for the efficient production of ethylene from ethane via CL-ODH.

Ethane Chemical Looping Oxidative Dehydrogenation to Ethylene over Co_(2)O_(3)(Fe_(2)O_(3),NiO)/LaCoO_(3) Oxygen Carriers

Ethane chemical looping oxidative dehydrogenation(CL-ODH)to ethylene is a new technology for converting ethane to ethylene.In the current study MeO/LaCoO_(3)(MeO=Fe_(2)O_(3),NiO or Co_(2)O_(3))composite metal oxides were prepared via citrate gel and impregnation methods,and used as oxygen carriers for CL-ODH.X-ray diffraction results indicated that all oxygen carriers had a perovskite structure even after eight redox cycles.Under a reaction temperature of 650°C,a reaction pressure of 0.1 MPa,and a weight hourly space velocity(WHSV)of 7500 mL/(g·h),ethane conversion over Co_(2)O_(3)/LaCoO_(3) reached 100%and ethylene selectivity reached 60%,both of which were better than corresponding values attained over Fe_(2)O_(3)/LaCoO_(3) and NiO/LaCoO_(3).Ethylene selectivity remained stable for 80 cycles over Co_(2)O_(3)/LaCoO_(3),then decreased gradually after 80 cycles.X-ray photoelectron spectroscopy results and evaluation results indicated that lattice oxygen and O_(2)2-had a direct relationship with ethane conversion and ethylene selectivity.Co_(2)O_(3)/LaCoO_(3) exhibited a strong capacity to release and absorb oxygen,mainly due to interaction between Co_(2)O_(3) and LaCoO_(3).

NiO-Doped Fe_(2)O_(3)/MgO Properties for the Chemical Looping Oxidative Dehydrogenation of Ethane

Ethane chemical looping oxidative dehydrogenation(CL-ODH)to ethylene is a new technology for ethylene preparation.Fe_(2)O_(3)/MgO oxygen carrier was prepared using the co-precipitation method.The influence of added NiO and its different loadings on Fe_(2)O_(3)/MgO were investigated.Then,a series of oxygen carriers were applied in the CL-ODH of the ethane cycle system.Brunauer-Emmett-Teller(BET),X-ray diffractometry(XRD),X-ray photoelection spectroscopy(XPS),and H2-temperature programmed reduction(TPR)were used to characterize the physicochemical properties of these oxygen carriers.It was confirmed that an interaction between NiO and Fe_(2)O_(3) occurred based on the XPS and H2-TPR results.Based on the CL-ODH activity performance tests conducted in a fixed-bed reactor,it was revealed that ethylene selectivity was significantly improved after NiO addition.Fe_(2)O_(3)-10%NiO/MgO showed the best activity performance with 93%ethane conversion and 50%ethylene selectivity at a reaction temperature of 650℃,atmospheric pressure,and space velocity of 7500 mL/(g·h).

Selective oxidative dehydrogenation of ethane to ethylene over a hydroxylated boron nitride catalyst

Boron nitride containing hydroxyl groups efficiently catalysed oxidative dehydrogenation of ethane to ethylene,offering rather high selectivity（95%） but only small amount of CO2 formation（0.4%） at a given ethane conversion of 11%.Even at high conversion level of 63%,the selectivity of ethylene retained at 80%,which is competitive with the energy-demanding industrialized steam cracking route.A long-term test for 200 h resulted in stable conversion and product selectivity,showing the excellent catalytic stability.Both experimental and computational studies have identified that the hydrogen abstraction of B-OH groups by molecular oxygen dynamically generated the active sites and triggered ethane dehydrogenation.

Numerical simulation of diffusion process for oxidative dehydrogenation of butene to butadiene

A comprehensive single particle model which includes the mesoscale and microscale models was developed to study the influence of particle diameter on mass and heat transfer occurring within a ferrite catalyst during the oxidative dehydrogenation of butene to butadiene process. The verified model can be used to investigate the influence of catalyst diameter on the flow distribution inside the particle. The simulation results demonstrate that the mass fraction gradients of all species, temperature gradient and pressure gradient increase with the increase of the particle diameter. It means that there is a high intraparticle transfer resistance and strong diffusion when applying the large catalysts. The external particle mass transfer resistance is nearly constant under different particle diameters so that the effect of particle diameter at external diffusion can be ignored. A large particle diameter can lead to a high surface temperature, which indicates the external heat transfer resistance. Moreover, the selectivity of reaction may be changed with a variety of particle diameters so that choosing appropriate particle size can enhance the production of butadiene and optimize the reaction process.

Oxidative Dehydrogenation of Alkanes using Oxygen-Permeable Membrane Reactor

The oxidative dehydrogenation （ODH） reactions of ethane and propane were investigated in a catalytic membrane reactor, incorporating oxygen-permeable membranes based upon La2Ni0.9V0.1O4＋δor Ba0.5Sr0.5Co0.8Fe0.2O3-δ. As a compromise between the occurrence of a measureable oxygen flux and excessive homogenous gas phase reactions, the measurements were conducted at an intermediate temperature, either at 550 or 650 oC. The results show the dominating role of the oxygen flux across the membrane and available sites at the membrane surface in primary activation of the alkane and, hence, in achieving high alkane conversions. The experimental data of ODH of propane and ethane on both membrane materials can be reconciled on the basis of Mars-van Krevelen mechanism, in which the alkane reacts with lattice oxygen on the membrane surface to produce the corresponding olefin. It is further demonstrated that the oxygen concentration in the gas phase and on the membrane surface is crucial for determining the olefin selectivity.

Ordered macroporous boron phosphate crystals as metal-free catalysts for the oxidative dehydrogenation of propane

Ordered macroporous materials with rapid mass transport and enhanced active site accessibility are essential for achieving improved catalytic activity.In this study,boron phosphate crystals with a three-dimensionally interconnected ordered macroporous structure and a robust framework were fabricated and used as stable and selective catalysts in the oxidative dehydrogenation(ODH)of propane.Due to the improved mass diffusion and higher number of exposed active sites in the ordered macroporous structure,the catalyst exhibited a remarkable olefin productivity of^16 golefin gcat^-1 h^-1,which is up to 2–100 times higher than that of ODH catalysts reported to date.The selectivity for olefins was 91.5%(propene:82.5%,ethene:9.0%)at 515℃,with a propane conversion of 14.3%.At the same time,the selectivity for the unwanted deep-oxidized CO2 product remained less than 1.0%.The tri-coordinated surface boron species were identified as the active catalytic sites for the ODH of propane.This study provides a route for preparing a new type of metal-free catalyst with stable structure against oxidation and remarkable catalytic activity,which may represent a potential candidate to promote the industrialization of the ODH process.

A high propylene productivity over B2O3/SiO2@honeycomb cordierite catalyst for oxidative dehydrogenation of propane

Boron-based metal-free catalysts for oxidative dehydrogenation of propane(ODHP)have drawn great attention in both academia and industry due to their impressive activity and olefin selectivity.Herein,the SiO2 and B2O3 sequentially coated honeycomb cordierite catalyst is designed by a two-step wash-coat method with different B2O3 loadings(0.1%–10%)and calcination temperatures(600,700,800℃).SiO2 obtained by TEOS hydrolysis acts as a media layer to bridge the cordierite substrate and boron oxide via abundant Si\\OH groups.The welldeveloped straight channels of honeycomb cordierite make it possible to carry out the reactor under high gas hourly space velocity(GHSV)and the thin wash-coated B2O3 layer can effectively facilitate the pore diffusion on the catalyst.The prepared B2O3/SiO2@HC monolithic catalyst exhibits good catalytic performance at low boron oxide loading and achieves excellent propylene selectivity(86.0%),olefin selectivity(97.6%,propylene and ethylene)and negligible CO2(0.1%)at 16.9%propane conversion under high GHSV of 345,600 ml·(g B2O3)^-1·h^-1,leading to a high propylene space time yield of 15.7 g C3H6·(g B2O3)^-1·h^-1 by suppressing the overoxidation.The obtained results strongly indicate that the boron-based monolithic catalyst can be properly fabricated to warrant the high activity and high throughput with its high gas/surface ratio and straight channels.

Synthesis of a new ordered mesoporous NiMoO_4 complex oxide and its efficient catalytic performance for oxidative dehydrogenation of propane

Highly ordered mesoporous NiMoO4 material was successfully synthesized using mesoporous silica KIT-6 as hard template via vacuum nanocasting method. The structure was characterized by means of XRD, TEM, N2 adsorption-desorption, Raman and FT-IR. The mesoporous NiMoO4 with the coexistence of a-NiMoO4 and fl-NiMoO4 showed well-ordered mesoporous structure, a bimodal pore size distribution and crystalline framework. The catalytic performance of NiMoOa was investigated for oxidative dehydrogenation of propane. It is demonstrated that the mesoporous NiMoO4 catalyst with more surface active oxygen species showed better catalytic performance in oxidative dehydrogena- tion of propane in comparison with bulk NiMoO4.

A viewpoint on catalytic origin of boron nitride in oxidative dehydrogenation of light alkanes

Oxidative dehydrogenation of light alkanes to alkenes is an attractive alternative route for industrial direct dehydrogenation because of favorable thermodynamic and kinetic characteristics,but encounters difficulties in selectivity control for alkenes because of over-oxidation reactions that produce a substantial amount of undesired carbon oxides.Recent progress has revealed that boron nitride is a highly promising catalyst in the oxidative dehydrogenation of light alkanes because of its superior selectivity for and high productivity of light alkenes,negligible formation of CO2,and remarkable catalyst stability.From this viewpoint,recent works on boron nitride in the oxidative dehydrogenations of ethane,propane,butane,and ethylbenzene are reviewed,and the emphasis of this viewpoint is placed on discussing the catalytic origin of boron nitride in oxidative dehydrogenation reactions.After analyzing recent progress in the use of boron nitride for oxidative dehydrogenation reactions and finding much new evidence,we conclude that pure boron nitride is catalytically inert,and an activation period is required under the reaction conditions;this process is accompanied by an oxygen functionalization at the edge of boron nitride;the B-O species themselves have no catalytic activity in C-H cleavage,and the B-OH groups,with the assistance of molecular oxygen,play the key role in triggering the oxidative dehydrogenation of propane;the dissociative adsorption of molecular oxygen is involved in the reaction process;and a straightforward strategy for preparing an active boron nitride catalyst with hydroxyl groups at the edges can efficiently enhance the catalytic efficacy.A new redox reaction cycle based on the B-OH sites is also proposed.Furthermore,as this is a novel catalytic system,there is an urgent need to develop new methods to optimize the catalytic performances,clarify the catalytic function of boron species in the alkane ODH reactions,and disclose the reaction mechanism under realistic reaction conditions.

Electrospinning synthesis of porous boron-doped silica nanofibers for oxidative dehydrogenation of light alkanes

The discovery of the high activity and selectivity of boron-based catalysts for oxidative dehydrogenation(ODH)of alkanes to olefins has attracted significant attention in the exploration of a new method for the synthesis of highly active and selective catalysts.Herein,we describe the synthesis of porous boron-doped silica nanofibers(PBSNs)100-150 nm in diameter by electrospinning and the study of their catalytic performance.The electrospinning synthesis of the catalyst ensures the uniform dispersion and stability of the boron species on the open silica fiber framework.The one-dimensional nanofibers with open pore structures not only prevented diffusion limitation but also guaranteed high catalytic activity at high weight hourly space velocity(WHSV)in the ODH of alkanes.Compared to other supported boron oxide catalysts,PBSN catalysts showed higher olefin selectivity and stability.The presence of Si-OH groups in silica-supported boron catalysts may cause low propylene selectivity during the ODH of propane.When the ODH conversion of ethane reached 44.3%,the selectivity and productivity of ethylene were 84%and 44.2%g_(cat)^(-1)s^(-1),respectively.In the case of propane ODH,the conversion,selectivity of olefins,and productivity of propylene are 19.2%,90%,and 76.6 jimol g_(cat)^(-1)s^(-1),respectively.No significant variations in the conversion and product selectivity occurred during 20 h of operation at a high WHSV of 84.6 h^(-1).Transient analysis and kinetic experiments indicated that the activation of O2 was influenced by alkanes during the ODH reaction.

Oxidative dehydrogenation of propane over Ni-Mo-Mg-O catalysts

In this work, a series of Ni-Mo-Mg-O catalysts with mesoporous structure prepared by sol-gel method were investigated for the oxidative dehydrogenation of propane （ODHP）. The techniques of temperature-programmed reduction with H2 （H2-TPR）, N2 adsorption-desolption, Fourier transform infrared spectroscopy （FT-IR）, X-ray diffraction （XRD） and X-ray photoelectron spectra （XPS） were employed for catalyst characterization. It is found that the activity of the catalysts for ODHP increases first and then decreases with the increase of Mo content. The catalyst with a Mo/Ni atomic ratio of 1/1 exhibits the best catalytic activity, which gives the propene selectivity of 81.4% at a propane conversion of 11.3% under 600 ~C and maintains the good catalytic performance for 22 h on stream. This is related not only to its high reducibility and dispersion as revealed by TPR and XRD, but also to the formation of more selective oxygen species on the MoOz-NiO interface as identified by XPS.

Modeling-based optimization of a fixed-bed industrial reactor for oxidative dehydrogenation of propane

An industrial scale propylene production via oxidative dehydrogenation of propane （ODHP） in multi-tubular re- actors was modeled. Multi-tubular fixed-bed reactor used for ODHP process, employing 10000 of small diameter tubes immersed in a shell through a proper coolant flows. Herein, a theory-based pseudo-homogeneous model to describe the operation of a fixed bed reactor for the ODHP to correspondence olefln over V2O5/γ-Al203 catalyst was presented. Steady state one dimensional model has been developed to identify the operation parameters and to describe the propane and oxygen conversions, gas process and coolant temperatures, as well as other pa- rameters affecting the reactor performance such as pressure. Furthermore, the applied model showed that a double-bed multitubular reactor with intermediate air injection scheme was superior to a single-bed design due to the increasing of propylene selectivity while operating under lower oxygen partial pressures resulting in propane conversion of about 37.3%. The optimized length of the reactor needed to reach 100% conversion of the oxygen was theoretically determined. For the single-bed reactor the optimized length of 11.96 m including 0.5 m of inert section at the entrance region and for the double-bed reactor design the optimized lengths of 5.72 m for the first and 7.32 m for the second reactor were calculated. Ultimately, the use of a distributed oxygen feed with limited number of injection points indicated a significant improvement on the reactor performance in terms of propane conversion and propylene selectivity. Besides, this concept could overcome the reactor run- away temperature problem and enabled operations at the wider range of conditions to obtain enhanced propyl- ene production in an industrial scale reactor.

Oxidative co-dehydrogenation of ethane and propane over h-BN as an effective means for C-H bond activation and mechanistic investigations

Hexagonal boron nitride(h-BN)is a highly selective catalyst for oxidative dehydrogenation of light alkanes to produce the corresponding alkenes.Despite intense recent research effort,many aspects of the reaction mechanism,such as the observed supra-linear reaction order of alkanes,remain unresolved.In this work,we show that the introduction of a low concentration of propane in the feed of ethane oxidative dehydrogenation is able to enhance the C_(2)H_(6) conversion by 47%,indicating a shared reaction intermediate in the activation of ethane and propane.The higher activity of propane makes it the dominant radical generator in the oxidative co-dehydrogenation of ethane and propane(ODEP).This unique feature of the ODEP renders propane an effective probe molecule to deconvolute the two roles of alkanes in the dehydrogenation chemistry,i.e.,radical generator and substrate.Kinetic studies indicate that both the radical generation and the dehydrogenation pathways exhibit a first order kinetics toward the alkane partial pressure,leading to the observed second order kinetics of the overall oxidative dehydrogenation rate.With the steady-state approximation,a radical chain reaction mechanism capable of rationalizing observed reaction behaviors is proposed based on these insights.This work demonstrates the potential of ODEP as a strategy of both activating light alkanes in oxidative dehydrogenation on BN and mechanistic investigations.

Alumina-boron catalysts for oxidative dehydrogenation of ethylbenzene to styrene: Influence of alumina-boron composition and method of preparation on catalysts properties

Different mole ratio Al-B catalysts (Al-10B to Al-35B) were synthesized by using sol-gel (SG) method. Ethyl benzene (EB) dehydrogenation in the presence of oxygen and water steam was carried out on these catalysts at 450–500℃ with EB contact time of 0.54 gcat.s.cm^–3. Acidity of Al-B catalysts was estimated by using NH3-TPD-mass spectral analysis studies. SEM-mapping images revealed fine distribution of boron up to 15% of its loading in alumina (Al-15B), whereas, boron aggregation was observed in higher boron content (Al-25B and Al-35B) catalysts. Essentially, acid sites of very weak strength (Tmax ≤ 125℃) were observed for Al and Al-10B catalysts and resulted in low EB conversion and styrene yield. On the other hand, acid sites of weak strength (Tmax ≤ 180℃) were observed for Al-25B and Al-35B catalysts and resulted in high EB conversion. However, greater styrene yield (43.2%) with reasonable EB conversion (46%) was obtained on acid sites of weak moderate strength in Al-15B catalyst. Further, Al-15B catalyst was synthesized by using co-precipitation (COP) and impregnation (IMP) methods. Acid sites related to NOx formation during the NH3-TPD-mass analysis on IMP and COP catalyst essentially improved the EB conversion to 66% and 63% respectively at 500℃. However, these acid sites were diminished in Al-B SG catalyst and resulted in 50% of EB conversion at 500 ℃. At 50% of EB conversion level, styrene selectivity of 73%, 82.5% and 84% were observed on Al-B IMP, Al-B COP and Al-SG catalysts, respectively. Hence, different method of preparation of Al-B catalyst generated acid sites of different strength and density and thereby influenced the styrene formation.

Kinetics of the Oxidative Dehydrogenation of Propane over a VMgO Catalyst

The reaction kinetics of the oxidative dehydrogenation of propane was studied at 475-550°C over a VMgO catalyst. Vanadium-magnesium-oxides are among the most selective and active catalysts for the dehydrogenation of propane to propylene. Selectivity to propylene up to about 60% was obtained at 10% conversion, but the selectivity decreased with increasing conversion. No oxygenates were detected, the only by-products were CO and CO2. The reaction rate of propane was found to be first order in propane and close to zero order in oxygen, which is in agreement with a Mars van Krevelen mechanism with the activation of the hydrocarbon as the rate determining step. The activation energy of the conversion of propane was found to be 122±6 kJ/mol.

Tuning catalytic selectivity of propane oxidative dehydrogenation via surface polymeric phosphate modification on nickel oxide nanoparticles

Thermal stability has long been recognized as a major limitation for the application of ligand modification in high-temperature reactions. Herein, we demonstrate polymeric phosphate as an efficient and stable ligand to tune the selectivity of propane oxidative dehydrogenation. Beneficial from the weakened affinity of propene, NiO modified with polymeric phosphate shows a selectivity 2–3 times higher than NiO towards the production of propene. The success of this regulation verifies the feasibility of ligand modification in high-temperature gas-phase reactions and shines a light on its applications in other important industrial reactions.

Intrinsic kinetics of oxidative dehydrogenation of propane in the presence of CO_2 over Cr/MSU-1 catalyst

The intrinsic kinetics of oxidative dehydrogenation of propane with CO2 has been investigated over Cr/MSU-1 catalyst in a fixed bed reactor. Without limitations of both internal and external diffusion, intrinsic kinetic data were obtained under the following conditions： 490-530 °C, space velocity of 3600？6000 mL·h-1·g-1 and 3/1 molar ratio for CO2/C3H8 under normal pressure. Based on Langmuir-Hinshelwood mechanism, the kinetic models were established, and they were validated by statistical analysis. The parameters were estimated using Simplex Method combined with Universal Global Optimization Algorithm. The model, taking the surface reaction process as the rate-determining step, is the best one in agreement with the experimental data.

Effect of gallium, aluminium, and chromium on silica supported V-Mg-O catalysts during oxidative dehydrogenation of propane: Kinetic study

The oxidative dehydrogenation （ODH） of propane was conducted on gallium, aluminum, and chromium doped Si30VMgO catalysts. On doping, the concentrations of the phases responsible for the activity and selectivity increased in their concentrations. The reaction studies were conducted in a tubular steel reactor at temperatures of 753, 783, 813, and 843 K and atmospheric pressure. The total flow rates of the feed were chosen as 30, 40, 50, and 60 ml/min. The propane to oxygen ratios were chosen at 1 ： 1, 2 ： 1, and 3 ： 1, respectively. The effect of various dopants on the activity and selectivity of the catalysts was studied. Deactivation studies were conducted over all the catalysts. The kinetic data were analyzed in terms of power law models and Langmuir-Hinshelwood （LH） models. The kinetic data results were analyzed by comparing the effect of dopants. Statistical model discrimination was done for the proposed models. AIC and BIC criteria were used for discrimination of the models.