An Integrated Die Casting Design System

Die casting process is one of the prime options for m anufacturing precisely dimensioned, sharply defined metal parts. The design of d ie casting dies comprises several stages and entails a large amount of time. Tra ditionally, the different stages of the die design were not integrated but exist as separate entities. Moreover, recurring modifications or even redesigns are r equired due to the complexity in achieving an accurate initial die design. As a result, die design is usually time-consuming and costly with respect to resourc es. The die casting industry will greatly benefit if proper application software are developed that integrates the different die design stages and allows editin g of die design as and when needed. Hence it is imperative to create an integrat ed die design system that shortens the die design time. This paper presents a research that establishes a prototype of an integrated die design system. It is developed using the commercial SolidWorks CAD system and n amed DiWorks. The aim of building the system on a commercial CAD system is to ut ilise the resources and features of the CAD system to speed up the die design pr ocess. DiWorks consists of six distinct modules: Project Manager, Cavity Insert Builder, Gating System Constructor, Die Base Designer, Ejector System Constructo r and Standard Components Library. Through these six modules, the die designer c an create a complete die casting die beginning from a product part model. It is a user-friendly system that allows both experienced and novice die designers to easily accomplish the task of die design. The practical goal of this research is twofold: to develop a system that integra tes the die design process and at the same time facilitates the editing of d ie design during or after the course of the design process. The research approac h includes (i) parametric design, (ii) feature-based design (iii) system modeli ng and implementation. Parametric design deals with variable dimensions as contr ol parameters, and it is an efficient tool for creating models based on paramete rs. Parametric design not only increases the design efficiency, but also makes t he updates and modifications of existing designs easier and faster, since these can be achieved by changing the parameters of the parametric model. Feature-bas ed design is used to design a product with features that are functionally define d by attributes and are geometrically represented by a set of parameters. The re sults of this research will aid the automation of the die design process, thus i mproving the efficiency and quality of, and reducing the cost of die design.

Research on Product Digital Collaborative Design System

Network economy had changed manufacturing environme nt at all. Open global market offer more choice to customer, and it become changea ble and unpredictable as consumers’ needs become more and more characteristic an d diversified. Various new technology coming forth and application accelerate th e rapid change of the market. The manufacturing enterprises were compelled t o change their strategy by the variability of the market, and time has been put to the all-important place. There is a need driven by the market to set up a ne twork design and manufacturing mode which have rapid market responsiveness. In order to meet the need for network manufacturing, the organization and manage ment of manufacturing enterprise need a completely innovation, next generation o f manufacturing system must have the character such as digitization, flexibility , agility, customization and globalization and so on. As for an enterprise in au to industry, how to gather together the orders through the distribution, and rap id produce the product which can meet the customer’s need, it is the key that th e contemporary enterprises succeed in the competitive market. The competitive market requires rapid product development. Close cooperation amo ng the designers will accelerate the product development by shortening the devel opment cycle, improving the product quality and reducing the investment. It has been emphasized in the methodology of concurrent engineering (CE). But sometimes those partners are distributed in the world, so there is a need for an importan t technology contribution to collaborative engineering, and supporting distribut ed designers for rapid product development. This paper focuses on a collaborative design system: Product Digit Collaborative Design System (PDCDS). The solution of PDCDS can make it more efficient and rel iable to visit teledata as well as we can get it from local database. It will be ease to get the newest design process information aided by PDCDS, and it will h ave higher efficiency by collaborative work. Comparing with other traditional Pr oduct Data Management (PDM) software system, PDCDS have some new characters such as group, dynamicness, synchronization or asynchronism working mode, and the hi story recorder is needed, and it also surport Webservice.

Development of an electrode intelligent design system based on adaptive fuzzy neural network and genetic algorithm

The coating on the electrodes contains many kinds of raw materials which affect significantly on the mechanical properties of deposited metals. It is still a problem how to predict and control the mechanical properties of deposited metals directly according to the components of coating on the electrodes. In this paper an electrode intelligent design system is developed by means of fuzzy neural network technology and genetic algorithm,, dynamic link library, object linking and embedding and multithreading. The front-end application and customer interface of the system is realized by using visual C ＋＋ program language and taking SQL Server 2000 as background database. It realizes series functions including automatic design of electrode formula, intelligent prediction of electrode properties, inquiry of electrode information, output of process report based on normalized template and electronic storage and search of relative files.

MULTI-AGENT COLLABORATIVE DESIGN SYSTEM MODEL BASED ON THE INTERNET AND EXPERIMENTS

Development of complicated products is a project of system engineering It involves extensive and complicated knowledge,design methods and auxiliary technology Various factors affect each other So,modern product development is a typical group problem with distributed and dynamic features It is apparent superiority to solve this problem with a multi agent system representing various knowledge domains Distributed artificial intelligence knowledge being used,the multi agent collaborative design system concept and model based on Internet environment are put forward The realizing method of product developing agents,interactive process among multi agents,and organization and implementing of the design project of the multi agent collaborative design system are discussed in detail Application examples are also presented.

Test and Experiment Study on Synchronous Cooperative Design System Over Networked Manufacturing Platform

Based on the analysis on the previous research in virtual manufacturing and virtual enterprises,this paper pro- vides a novel architecture of networked manufacturing system around the cooperative design.The key technologies for synchronous cooperative design in networked manufacturing platform,such as the cooperative mechanism,cooperative rules,control authority conveyed,cooperative efficiency,are detailed,with which a synchronous cooperative design system is developed.Due to the cooper- ative efficiency is the major bottleneck of the synchronous cooperative design over Internet,this research details the test and experi- ment to demonstrate the practicality of the system.Finally the advantages of the system are illustrated compared with current soft- ware tools.

A Computer-aided Design System for Framed-mould in Autoclave Processing

The general computer-aided design （CAD） software cannot meet the mould design requirement of the autoclave process for composites, because many parameters such as temperature and pressure should be considered in the mould design process, in addition to the material and geometry of the part. A framed-mould computer-aided design system （FMCAD） used in the autoclave moulding process is proposed in this paper. A function model of the software is presented, in which influence factors such as part structure, mould structure, and process parameters are considered; a design model of the software is established using object oriented （O-O） technology to integrate the stiffness calculation, temperature field calculation, and deformation field calculation of mould in the design, and in the design model, a hybrid model of mould based on calculation feature and form feature is presented to support those calculations. A prototype system is developed, in which a mould design process wizard is built to integrate the input information, calculation, analysis, data storage, display, and design results of mould design. Finally, three design examples are used to verify the prototype.

Research on design system of band conveyer driven by linear friction

The band conveyer driven by linear friction is a new device. It can reduce drivesize and conveyor belt tensity, and increase delivery capacity. It has feasibility and usability particularly in altering the original conveyer and solving the problems of capacity insufficiency. The technology has brought certain difficulty for engineers, because it has certaindifficulty both in theory and in calculation. Therefore, Visual Basic 6.0 programming technology was used to develop a set of 'the design system of the band conveyer driven bylinear friction.' After being proved in the field, it can completely meet the demands of thedesign. This paper introduced its main theory or basis in design, so as to provide relatedtechnical support to this kind of project.

Conception Innovation Design System Based on PDM Framework

The system is based on the globally shared product model conforming to VRML Standard, and uses SmarTeam (PDM) system to integrate and encapsulate CAD, CAE and other application software for product development. The system takes sugarcane harvester? mobile telephone design analysis and evaluation as an example, and utilizes fuzzy evaluation principle to evaluate the design and simulation analysis results for decisions making. The platform provides a collaborative intelligent environment for the design of products, aiming at integrating people, process and data in the virtual product development. The multi-layered system architecture provides capability for KBM and conception innovation design process with a single unified data and process model so as to achieve true process streamlining and data integrity throughout the entire product development lifecycle, and hence improves enterprises efficiency.

Research on Variable Structure Parametric Design System of Ceramic Tile Mould Based on Modular

To solve the existing problems during the ceramic mold enterprises product design and development process, the variable structure parametric design system based on modular of ceramic mold has been developed. The system uses the object-oriented technology and top-down design concept as a guide, establishes a ceramic mold parametric design process, divides the process of ceramic mold design into modules of different levels and creates a component model library based on the functional analysis. Expanding modular thinking to parts structure design level is an effective solution to the difficulty of changing the structure during the product design process. Examples show that the system can achieve a ceramic mold product design, improve design efficiency.

Research and Development of Growth Design System for Mechanical Products

By applying genetic engineering methodology into the incremental product growth design,a generic structural design approach is put forward,as well as an intelligent evolution strategy of the product units growth,which is based on the multilevel Decomposition and Reconstruction of product gene. To guarantee a successful transformation from functional requirement to geometry constraints between parts in the incremental growth design of mechanical product,the integrated design method incorporates the design requirements and assembly perspective into product genetic information. The mathematical model of state transition during incremental design process are given at first,based on which product can grow step by step from functional requirement to the final geometrical product structure automatically. And then,to quantify the measurement of assembly efficiency,a mathematical model as well as a technology to quantify assembly constraints was developed by application of some fuzzy logic algorithms. Finally,examples have been proved that the approach is promising.

RTL Partial Scan Design System: REPS

According to increase of circuitry numbers of LSI, the test application time of a full scan design method becomes one of the bottleneck problems for the LSI productivity. The test application time is corresponding to the test length, thus the reduction of the test length in a scan design is strongly required. In this paper, we propose a partial scan design system at RT level design, named REPS, to reduce the test application time. REPS has the following new features: (1) a scan register selection method at RT level; (2) a DFT database is prepared to estimate test length of blocks; and (3) a DFT strategy generation for the shortest test length. We applied REPS to some test designs for a practical LSI that described at RT level. It is found that REPS estimates an accurate test length for an LSI at RTL, i.e. the error of the length is less than 10% from that at the gate level. As a result, the test length generated by the partial scan design method was 37% shorter than that by the conventional full scan design method.

Computer-Aided Rapid Variant Design System for Hydraulic Support

The paper gives a detail analysis on the necessity of rapid hydraulic support design, and presents a computer-aided rapid variant design system for hydraulic support. The system integrates the type selection and embodiment design of hydraulic support. Case-based reasoning and rule-based reasoning are the main reasoning methods. Several crucial problems are discussed.

Stability Design System of Submarine Pipelines

This paper introduces a stability design system of submarine pipelines. The system can provide a reasonable design procedure for users with reference to domestic and foreign methods and in the light of home engineering experience.

IMAGE DATABASE FOR PATTERN DESIGN SYSTEM

This paper discusses a pattern design system in textile industry,the establishment of an imagedatabase which is used to store various kinds of source materials for designers’ reference in order tospeed up design process.Pattern design image database (PDIDB) runs on the double-machine hardware system com-posed of ALTOS-986 and IBM PC/XT microcomputer.The former (host) manages imagedatabase,and the latter works both as a terminal to operate PDIDB and as an image processingstation to input,output,edit and display image data.PDIDB has two mainparts,the image storage management system and the image attributemanagement system and provides some functions,such as retrieval,deleting and updating.

Case-based intelligent computer aided design system of welding machinery

The procedure during complex system plan design of welding position-locating machine is studied in this paper. The main difficulties in designing welding position-locating machine utilizing computer are discussed as well. A method of case-based intelligent CAD system for welding position-locating machine ( WMICAD) is put forward through wide research on design methodology. Object-oriented programming method is also applied to Ms system. The basic idea and realizing method are described.

STUDY ON CONFLICT MANAGEMENT FOR COLLABORATIVE DESIGN SYSTEM

Modern day products are usually designed cooperatively by groups of experts, each with his own areas of expertise. Because of different viewpoint, evaluation standard and domain knowledge of these design groups in collaborative design system, conflict is unavoidable. In this paper, an integration conflict management system (ICMS) was presented from the aspect of all life cycle. A hierarchical constraint network was introduced to detect the conflicts. Three conflict types were classified in ICMS and different type of conflict was submitted to different resolution strategy, constraint relaxation to data conflict and knowlegdge based reasoning to knowledge conflict or schema conflict. To those conflicts hard to be resolved with the above two strategies, an arbitration was used for the conflict resolution. ICMS also provided interface with other collaborative systems such as CAE, CAD to improve the efficiency of collaborative design system.

DESIGN AND IMPLEMENTATION OF A 3-DIMENSIONAL COMPUTER AIDED GARMENT DESIGN SYSTEM

A 3-Dimensional computer aided garment design (CAGD) system has been developed andimplemented on a high-performance workstation. We studied various approaches to the func-tional modelling of garment designs for the system. According to the characteristic data of a hu-man body, the models of human body and the garment are displayed on the screen, then we canmodify the garment with various styles and different sizes. The system can transform the 3-Dgarment to the 2-D pieces. The system has improved design efficiency. Various potential alterna-tives and improvement of the system have also been studied and explored.

Research on Key Techniques of Collaborative Design System

The development of product is a complex process. Collaboration is necessary to this process to support multi-function teams’ participation in this process at the same time. Effective task decomposition is the prerequisite of collaborative design and constraint network was used to express the relationship among design participants. In order to make the coupling collaborative design go smoothly, a constraint satisfaction model based on dynamic constraint is put forward. An integrated-based conflict resolution model is advanced to resolve the complex conflict during the process of collaborative design.

The PQF pass parametric design system of heavy calibre seamless tube

According to the characteristics of PQF continuous rolling pass,the relationship between spread coefficient,wall thickness coefficient and elongation are analyzed.The section shape of tube in each stand outlet,the efficient working radius and the rotational speed of each roll are obtained,therefore,the pass parametric design is completed.A thermal-mechanical coupled model of continuous rolling tube' s forming process is established by the three-dimensional elasto-plastic finite element method,the section shape and area of tube in each stand outlet are forecasted,which is used to modify the pass.The rolling force of each roller is predict too,which provides a guidance for pass design.In addition,a visual software of PQF pass parametric design system on heavy calibre seamless tube is generated with Visual Basic.The forming dimension of tube and the rolling force of each roller are successfully obtained,by simulating the forming process of a certain series heavy calibre seamless tube.This system posses practical utilization value.By using this system,the development cycle of new product can be shortened,the reliability of pass design can be improved,and the energy consumption of rolling mill and production cost can be decreased.