Laboratory visualization of damage asymmetry formation of rock fracture via acoustic emission and digital imaging correlation

Rock fracture mechanics and accurate characterization of rock fracture are crucial for understanding a variety of phenomena interested in geological engineering and geoscience.These phenomena range from very large-scale asymmetrical fault structures to the scale of engineering projects and laboratory-scale rock fracture tests.Comprehensive study can involve mechanical modeling,site or post-mortem investigations,and inspection on the point cloud of the source locations in the form of earthquake,microseismicity,or acoustic emission.This study presents a comprehensive data analysis on characterizing the forming of the asymmetrical damage zone around a laboratory mixed-mode rock fracture.We substantiate the presence of asymmetrical damage through qualitative analysis and demonstrate that measurement uncertainties cannot solely explain the observed asymmetry.The implications of this demonstration can be manifold.On a larger scale,it solidifies a mechanical model used for explaining the contribution of aseismic mechanisms to asymmetrical fault structures.On a laboratory scale,it exemplifies an alternative approach to understanding the observational difference between the source location and the in situ or post-mortem inspection on the rock fracture path.The mechanical model and the data analysis can be informative to the interpretations of other engineering practices as well,but may face different types of challenges.

Ex⁃situ Measurement of Internal Deformation in Ball Grid Array Package with Digital Volume Correlation

In spacecraft electronic devices,the deformation of solder balls within ball grid array(BGA)packages poses a significant risk of system failure.Therefore,accurately measuring the mechanical behavior of solder balls is crucial for ensuring the safety and reliability of spacecraft.Although finite element simulations have been extensively used to study solder ball deformation,there is a significant lack of experimental validation,particularly under thermal cycling conditions.This is due to the challenges in accurately measuring the internal deformations of solder balls and eliminating the rigid body displacement introduced during ex-situ thermal cycling tests.In this work,an ex-situ three-dimensional deformation measurement method using X-ray computed tomography(CT)and digital volume correlation(DVC)is proposed to overcome these obstacles.By incorporating the layer-wise reliability-guided displacement tracking(LW-RGDT)DVC with a singular value decomposition(SVD)method,this method enables accurate assessment of solder ball mechanical behavior in BGA packages without the influence of rigid body displacement.Experimental results reveal that BGA structures exhibit progressive convex deformation with increased thermal cycling,particularly in peripheral solder balls.This method provides a reliable and effective tool for assessing internal deformations in electronic packages under ex-situ conditions,which is crucial for their design optimization and lifespan predictions.

Evaluation of fatigue property of asphalt mixtures based on digital image correlation method

In order to evaluate the accumulative of tensile strain in the process of fatigue failure, the digital image correlation（DIC） method was utilized to characterize the tensile strain development of asphalt mixtures in the indirect tensile（IDT）fatigue test. Three typical hot mix asphalt（HMA） mixtures with varying nominal maximum aggregate sizes were tested at four stress levels. During the tests, a digital camera was mounted to capture the displacement/strain fields on the surface of the specimen by recording the real-time change of speckle position. The results indicate that the vertical deformation curve can barely evaluate the fatigue performance accurately due to the non-negligible local deflection near the loading point. However, based on the analysis of strain fields,the optimal fatigue cracking zone is determined as a 40mm×40mm rectangle in the middle of the specimens. Also, a reasonable fatigue model based on the tensile strain curves calculated by DIC is proposed to predict the fatigue lives of asphalt mixtures.

Digital Twins and Cyber Physical Systems toward Smart Manufacturing and Industry 4.0:Correlation and Comparison

State-of-the-art technologies such as the Internet of Things(IoT),cloud computing(CC),big data analytics(BDA),and artificial intelligence(AI)have greatly stimulated the development of smart manufacturing.An important prerequisite for smart manufacturing is cyber-physical integration,which is increasingly being embraced by manufacturers.As the preferred means of such integration,cyber-physical systems(CPS)and digital twins(DTs)have gained extensive attention from researchers and practitioners in industry.With feedback loops in which physical processes affect cyber parts and vice versa,CPS and DTs can endow manufacturing systems with greater efficiency,resilience,and intelligence.CPS and DTs share the same essential concepts of an intensive cyber-physical connection,real-time interaction,organization integration,and in-depth collaboration.However,CPS and DTs are not identical from many perspectives,including their origin,development,engineering practices,cyber-physical mapping,and core elements.In order to highlight the differences and correlation between them,this paper reviews and analyzes CPS and DTs from multiple perspectives.

DIGITAL SPECKLE CORRELATION METHOD IMPROVED BY GENETIC ALGORITHM

The digital speckle correlation method is an important optical metrology for sur- face displacement and strain measurement.With this technique,the whole field deformation in- formation can be obtained by tracking the geometric points on the speckle images based on a correlation-matching search technique.However,general search techniques suffer from great com- putational complexity in the processing of speckle images with large deformation and the large random errors in the processing of images of bad quality.In this paper,an advanced approach based on genetic algorithms (GA) for correlation-matching search is developed.Benefiting from the abilities of global optimum and parallelism searching of GA,this new approach can complete the correlation-matching search with less computational consumption and at high accuracy.Two experimental results from the simulated speckle images have proved the efficiency of the new approach.

Uniaxial experimental study of the acoustic emission and deformation behavior of composite rock based on 3D digital image correlation(DIC)

In this paper, uniaxial compression tests were carried out on a series of composite rock specimens with different dip angles, which were made from two types of rock-like material with different strength. The acoustic emission technique was used to monitor the acoustic signal characteristics of composite rock specimens during the entire loading process. At the same time, an optical non-contact 3 D digital image correlation technique was used to study the evolution of axial strain field and the maximal strain field before and after the peak strength at different stress levels during the loading process. The effect of bedding plane inclination on the deformation and strength during uniaxial loading was analyzed. The methods of solving the elastic constants of hard and weak rock were described. The damage evolution process, deformation and failure mechanism, and failure mode during uniaxial loading were fully determined. The experimental results show that the θ = 0?–45?specimens had obvious plastic deformation during loading, and the brittleness of the θ = 60?–90?specimens gradually increased during the loading process. When the anisotropic angle θincreased from 0?to 90?, the peak strength, peak strain,and apparent elastic modulus all decreased initially and then increased. The failure mode of the composite rock specimen during uniaxial loading can be divided into three categories:tensile fracture across the discontinuities(θ = 0?–30?), slid-ing failure along the discontinuities(θ = 45?–75?), and tensile-split along the discontinuities(θ = 90?). The axial strain of the weak and hard rock layers in the composite rock specimen during the loading process was significantly different from that of the θ = 0?–45?specimens and was almost the same as that of the θ = 60?–90?specimens. As for the strain localization highlighted in the maximum principal strain field, the θ = 0?–30?specimens appeared in the rock matrix approximately parallel to the loading direction,while in the θ = 45?–90?specimens it appeared at the hard and weak rock layer interface.

Specimen aspect ratio and progressive field strain development of sandstone under uniaxial compression by three-dimensional digital image correlation

The complete stress-strain characteristics of sandstone specimens were investigated in a series of quasistatic monotonic uniaxial compression tests.Strain patterns development during pre-and post-peak behaviours in specimens with different aspect ratios was also examined.Peak stress,post-peak portion of stress-strain,brittleness,characteristics of progressive localisation and field strain patterns development were affected at different extents by specimen aspect ratio.Strain patterns of the rocks were obtained by applying three-dimensional(3D) digital image correlation(DIC) technique.Unlike conventional strain measurement using strain gauges attached to specimen,3D DIC allowed not only measuring large strains,but more importantly,mapping the development of field strain throughout the compression test,i.e.in pre-and post-peak regimes.Field strain development in the surface of rock specimen suggests that strain starts localising progressively and develops at a lower rate in pre-peak regime.However,in post-peak regime,strains increase at different rates as local deformations take place at different extents in the vicinity and outside the localised zone.The extent of localised strains together with the rate of strain localisation is associated with the increase in rate of strength degradation.Strain localisation and local inelastic unloading outside the localised zone both feature post-peak regime.

Use of a Digital Image Correlation Technique for Measuring the Material Properties of Beetle Wing

Beetle wings are very specialized flight organs consisting of the veins and membranes.Therefore it is necessary from a bionic view to investigate the material properties of a beetle wing experimentally.In the present study,we have used a Digital Image Correlation (DIC) technique to measure the elastic modulus of a beetle wing membrane.Specimens were prepared by carefully cutting a beetle hind wing into 3.0 mm by 7.0 mm segments (the gage length was 5 mm).We used a scanning electron microscope for a precise measurement of the thickness of the beetle wing membrane.The specimen was attached to a designed fixture to induce a uniform displacement by means of a micromanipulator.We used an ARAMISTM system based on the digital image correlation technique to measure the corresponding displacement of a specimen.The thickness of the beetle wing varied at different points of the membrane.The elastic modulus differed in relation to the membrane arrangement showing a structural anisotropy;the elastic modulus in the chordwise direction is approximately 2.65 GPa,which is three times larger than the elastic modulus in the spanwise direction of 0.84 GPa.As a result,the digital image correlation-based ARAMIS system was suc- cessfully used to measure the elastic modulus of a beetle wing.In addition to membrane's elastic modulus,we considered the Poisson's ratio of the membrane and measured the elastic modulus of a vein using an Instron universal tensile machine.The result reveals the Poisson's ratio is nearly zero and the elastic modulus of a vein is about 11 GPa.

Deformation Field around the Stress Induced Crack Area in Sandstone by the Digital Speckle Correlation Method

The deformation field around sub-cracks was calculated using the digital speckle correlation method. First, the uni-axial compression tests on sandstone samples containing a pre- fabricated fracture were made. Photomicrographs showing the characteristics of the sub-crack development were taken using a scanning electron microscope （SEM）. From these photomicrographs, the real-time images showing the initiation, growth and coalescence of sub-cracks and micro-cracks in the sandstone specimens were obtained and the effects of loading level as well as grain boundaries on the development of cracks were analyzed. Second, the intensity images of the sandstone specimen surface were captured from the observations of the SEM corresponding to different loading levels. Then correlation computation was carried out for the sequential pairs of intensity images to evaluate the displacement components, as well as the strain field. The results show that the deformation varies in different areas separated by sub-cracks during rock damage processes.

Assessment of digital image correlation method in determining large scale cemented rockfill strains

A conventional contact method(using linear transducers)and a non-contact method are deployed to measure the axial and lateral deformations of large scale cylindrical cemented rockfill specimens.Experimental works incorporating two pinhole cameras to create one stereovision by digital image correlation shows that the non-contact method is as reliable for testing large cylindrical specimens as measurements done by using linear variable displacement transformer and string potentiometer.Considering this particular large specimen,the experiment resulted in the acceptable mean difference between lateral strain using both methods is 5.1 percent,and 14.5 percent for the axial strain.This occurrence is inevitable due to the heterogeneity of the concrete system and the placement of the monitoring point in digital image correlation method,although the comparison of stress-strain relationship in both methods still indicates a conformity.Based on the results of the present experiments,the authors recommend the noncontact method for a detailed investigation of the material behavior during the uniaxial compressive strength tests.Full field strain measurement enables this digital method to examine local strains near cracks at any point,a very useful tool for studying material deformation behavior.

Quasi-static tensile deformation and fracture behavior of a highly particle-filled composite using digital image correlation method

Polymer bonded explosives (PBXs) are highly particle-filled composite materials.This paper experimentally studies the tensile deformation and fracture behavior of a PBX simulation by using the semi-circular bending (SCB) test.The deformation and fracture process of a pre-notched SCB sample with a random speckle pattern is recorded by a charge coupled device camera.The displacement and strain fields on the observed surface during the loading process are obtained by using the digital image correlation method.The crack opening displacement is calculated from the displacement fields,the initiation and propagation of the crack are analyzed.In addition,the damage evolution and fracture mechanisms of the SCB sample are analyzed according to the strain fields and the correlation coefficient fields at different loading steps.

Experimental investigation of interface curing stresses between PMMA and composite using digital speckle correlation method

This paper studies the interface curing stresses between polymethyl methacrylate (PMMA) and composite by means of digital speckle correlation method (DSCM).A new method by combining DSCM with the marker points is developed to measure the interface curing stresses,and the measurement principle is introduced.The interface curing stresses between PMMA and composite with different curing bonding conditions are measured and analyzed,this indicates that the residual stress for furnace heating and furnace cooling is the smallest.Finally,the measurement error is discussed by means of finite element method,the influences of glass microsphere between adhesive and PMMA can be ignored.

DAMAGE AND FRACTURE EVALUATION OF GRANULAR COMPOSITE MATERIALS BY DIGITAL IMAGE CORRELATION METHOD

This paper presents the applications of digital image correlation technique to the mesoscopic damage and fracture study of some granular based composite materials including steel- fiber reinforced concrete,sandstone and crystal-polymer composite.The deformation fields of the composite materials resulted from stress localization were obtained by the correlation computation of the surface images with loading steps and thus the related damage prediction and fracture parameters were evaluated.The correlation searching could be performed either directly based on the gray levels of the digital images or from the wavelet transform(WT)coefficients of the transform spectrum.The latter was developed by the authors and showed higher resolution and sensitivity to the singularity detection. Because the displacement components came from the rough surfaces of the composite materials without any coats of gratings or fringes of optical interferometry,both surface profiles and the deformation fields of the composites were visualized which was helpful to compare each other to analyze the damage of those heterogeneous materials.

Characterization for elastic constants of fused deposition modelling-fabricated materials based on the virtual fields method and digital image correlation

Fused deposition modelling(FDM), a widely used rapid prototyping process, is a promising technique in manufacturing engineering. In this work, a method for characterizing elastic constants of FDM-fabricated materials is proposed. First of all, according to the manufacturing process of FDM, orthotropic constitutive model is used to describe the mechanical behavior. Then the virtual fields method(VFM) is applied to characterize all the mechanical parameters(Q, Q, Q, Q) using the full-field strain,which is measured by digital image correlation(DIC). Since the principal axis of the FDM-fabricated structure is sometimes unknown due to the complexity of the manufacturing process, a disk in diametrical compression is used as the load configuration so that the loading angle can be changed conveniently. To verify the feasibility of the proposed method, finite element method(FEM) simulation is conducted to obtain the strain field of the disk. The simulation results show that higher accuracy can be achieved when the loading angle is close to 30?. Finally, a disk fabricated by FDM was used for the experiment. By rotating the disk, several tests with different loading angles were conducted. To determine the position of the principal axis in each test, two groups of parameters(Q, Q, Q, Q) are calculated by two different groups of virtual fields. Then the corresponding loading angle can be determined by minimizing the deviation between two groups of the parameters. After that, the four constants(Q, Q, Q, Q) were determined from the test with an angle of 27?.

Microscopic damage evolution of anisotropic rocks under indirect tensile conditions: Insights from acoustic emission and digital image correlation techniques

The anisotropy induced by rock bedding structures is usually manifested in the mechanical behaviors and failure modes of rocks.Brazilian tests are conducted for seven groups of shale specimens featuring different bedding angles. Acoustic emission (AE) and digital image correlation (DIC) technologies are used to monitor the in-situ failure of the specimens. Furthermore, the crack morphology of damaged samples is observed through scanning electron microscopy (SEM). Results reveal the structural dependence on the tensile mechanical behavior of shales. The shale disk exhibits compression in the early stage of the experiment with varying locations and durations. The location of the compression area moves downward and gradually disappears when the bedding angle increases. The macroscopic failure is well characterized by AE event location results, and the dominant frequency distribution is related to the bedding angle. The b-value is found to be stress-dependent.The crack turning angle between layers and the number of cracks crossing the bedding both increase with the bedding angle, indicating competition between crack propagations. SEM results revealed that the failure modes of the samples can be classified into three types:tensile failure along beddings with shear failure of the matrix, ladder shear failure along beddings with tensile failure of the matrix, and shear failure along multiple beddings with tensile failure of the matrix.

Optimization of the forearm angle for arm wrestling using multi-camera stereo digital image correlation: A preliminary study

This study analyzes the function of different muscles during arm wrestling and proposes a method to analyze the optimal forearm angle for professional arm wrestlers.We built a professional arm-wrestling platform to measure the shape and deformation of the skin at the biceps brachii of a volunteer in vivo during arm wrestling.We observed the banding phenomenon of arm skin strain during muscle contraction and developed a model to evaluate the moment provided by the biceps brachii.According to this model,the strain field of the area of interest on the skin was measured,and the forearm angles most favorable and unfavorable to the work of the biceps brachii were analyzed.This study demonstrates the considerable potential of applying DIC and its extension method to the in vivo measurement of human skin and facilitates the use of the in vivo measurement of skin deformation in various sports in the future.

Performance of global look-up table strategy in digital image correlation with cubic B-spline interpolation and bicubic interpolation

Global look-up table strategy proposed recently has been proven to be an efficient method to accelerate the interpolation, which is the most time-consuming part in the iterative sub-pixel digital image correlation （DIC） algorithms. In this paper, a global look-up table strategy with cubic B-spline interpolation is developed for the DIC method based on the inverse compositional Gauss-Newton （IC-GN） algorithm. The performance of this strategy, including accuracy, precision, and computation efficiency, is evaluated through a theoretical and experimental study, using the one with widely employed bicubic interpolation as a benchmark. The global look-up table strategy with cubic B-spline interpolation improves significantly the accuracy of the IC-GN algorithm-based DIC method compared with the one using the bicubic interpolation, at a trivial price of computation efficiency.

Mesoscopic measurement of damage and shear bands of granite residual soil using Micro-CT and digital volume correlation

The mesomechanics of geotechnical materials are closely related to the macromechanical properties,especially the mesoscale evolution of shear bands,which is helpful for understanding the failure mechanism of geotechnical materials.However,there is lack of effective quantitative analysis method for the complex evolution mechanism of threedimensional shear bands.In this work,we used X-ray computed tomography(CT)to reconstruct volume images and used the digital volume correlation(DVC)method to calculate the three-dimensional strain fields of granite residual soil samples at different loading stages.The trend of the failure surface of the shear bands was obtained by the planar fitting method,and the connectivity index was constructed according to the projection characteristics of the shear bands on the failure trend surface.The results support the following findings:the connectivity index of the shear band increases rapidly and then slowly with increasing axial strain,which is characterized by a near'S'curve.As the stress reaches the peak value,the connectivity index of the shear bands almost exceeds 0.7.The contribution of the new shear band volume to the connectivity of the shear bands becomes increasingly small with increasing axial loading.Affected by quartz grains and stress at the initial stage,the dip angle gradually and finally approaches the included angle of the maximum shear stress from the discrete state with increasing axial loading.The tendency and dip angle of the resulting shear bands are dynamic,and the tendency slightly deflects with increasing loading.

Quantitative characterization of deformation and damage process by digital volume correlation:A review

Characterizing material 3D deformation and damage is a key challenge in mechanical research. Digital volume correlation （DVC）, as a tool for quantifying the internal mechanical response, can comprehensively study the extraction of key failure parameters. This review summarizes the recent progresses in the study of the internal movement of granular materials, inhomogeneous deformation of composite materials, and stress intensity factor around a crack front in static and fatigue states using DVC. To elaborate on the technique＇s potential, we discussed the accuracy and efficiency of the algorithm and the acquisition of real microstructure data within the material under a complex environment.

Subset-based local vs.finite element-based global digital image correlation:A comparison study

Being the two primary approaches for full-field kinematics measurements, both subset-based local digital image correlation （DIC） and finite element-based global DIC have been extensively studied. Nowadays, most commercial DIC systems employ local DIC algorithm because of its advantages of straight forward principle and higher efficiency. However, several researchers argue that global DIC can provide better displacement results due to the displacement continuity constraint among adjacent elements. As such, thoroughly examining the performance of these two different DIC methods seems to be highly necessary. Here, the random errors associated with local DIC and two global DIC methods are theoretically analyzed at first. Subsequently, based on the same algorithmic details and parameters during analyses of numerical and real experiments, the performance of the different DIC approaches is fairly compared. Theoretical and experimental results reveal that local DIC outperforms its global counterpart in terms of both displacement results and computational efficiency when element （subset） size is no less than 11 pixels.