Research on Propeller Dynamic Load Simulation System of Electric Propulsion Ship

A dynamic marine propeller simulation system was developed, which is utilized for meeting the experimental requirement of theory research and engineering design of marine electric propulsion system. By applying an actual ship parameter and its accurate propeller J＇ -KT＇ and J＇ - Kp＇ curve data, functional experiments based on the simulation system were carried out. The experiment results showed that the system can correctly emulate the propeller characteristics, produce the dynamic and steady performances of the propeller under different navigation modes, and present actual load torque for electric propulsion motor.

Feasibility of a New Ironless-stator Axial Flux Permanent Magnet Machine for Aircraft Electric Propulsion Application

With the development of aviation electrification,higher demands for electrical machines are put forward in aircraft electric propulsion systems.The aircraft electric propulsion requirements and propulsion motor features are analyzed in this paper.Comparing with conventional PM machines,ironless stator axial flux permanent magnet(AFPM)machine topologies with Litz wire windings allow designs with higher compactness,lightness and efficiency,which are suitable for high-frequency and high-power density applications.Based on the motor requirements and constraints of aircraft electric propulsion systems,this paper investigates a high-power 1 MW multi-stack ironless stator AFPM machine,which is composed of four 250kW modular motors by stacking in axial.The design guidelines and special attentions are presented,in term of electromagnetic,thermal,and mechanical performance for the high-frequency coils and Halbach-array PM rotor.Finally,an ironless stator AFPM motor is manufactured,tested and evaluated with the consideration of cost and processing cycle.The results show that the output power is up to 53.8kW with 95%efficiency at 9000r/min at this stage.The proposed ironless stator AFPM machine with oil immersed forced cooling proves to be a favorable candidate for application in electric aircraft as propulsion motors.

Earth-moon Trajectory Optimization Using Solar Electric Propulsion

The optimization of the Earth-moon trajectory using solar electric propulsion is presented. A feasible method is proposed to optimize the transfer trajectory starting from a low Earth circular orbit （500 km altitude） to a low lunar circular orbit （200 km altitude）. Due to the use of low-thrust solar electric propulsion, the entire transfer trajectory consists of hundreds or even thousands of orbital revolutions around the Earth and the moon. The Earth-orbit ascending （from low Earth orbit to high Earth orbit） and lunar descending （from high lunar orbit to low lunar orbit） trajectories in the presence of J2 perturbations and shadowing effect are computed by an analytic orbital averaging technique. A direct/indirect method is used to optimize the control steering for the trans-lunar trajectory segment, a segment from a high Earth orbit to a high lunar orbit, with a fixed thrust-coast-thrust engine sequence. For the trans-lunar trajectory segment, the equations of motion are expressed in the inertial coordinates about the Earth and the moon using a set of nonsingular equinoctial elements inclusive of the gravitational forces of the sun, the Earth, and the moon. By way of the analytic orbital averaging technique and the direct/indirect method, the Earth-moon transfer problem is converted to a parameter optimization problem, and the entire transfer trajectory is formulated and optimized in the form of a single nonlinear optimization problem with a small number of variables and constraints. Finally, an example of an Earth-moon transfer trajectory using solar electric propulsion is demonstrated.

Kinetic Analysis of Vectored Electric Propulsion System for Stratosphere Airship

To enhance the controllability of stratosphere airship,a vectored electric propulsion system is used.By using the Lagrangian method,a kinetic model of the vectored electric propulsion system is established and validated through ground tests.The fake gyroscopic torque is first proposed,which the vector mechanism should overcome besides the inertial torque and the gravitational torque.The fake gyroscopic torque is caused by the difference between inertial moments about two principal inertial axes of the propeller in the rotating plane,appears only when the propeller is rotating and is proportional with the rotation speed.It is a sinusoidal pulse,with a frequency that is twice of the rotation speed.Considering the fake gyroscope torque pulse and aerodynamic efficiency,three blade propeller is recommended for the vectored propulsion system used for stratosphere airship.

Electric Thrusters Redundancy Configuration Strategy Study for All Electric Propulsion Platform Station-Keeping

Electric propulsion is used for all electric propulsion satellites to perform the orbit transfer,attitude control and station-keeping tasks. Generally electric propulsion subsystem contains 4 thrusters. But if one thruster fails in the beginning of satellite lifetime,other thrusters will undertake all the firing tasks. The firing time will be 2 to 3 times of thrusters without failure. Thus it may go beyond the allow ed lifetime of thruster. This paper puts forward two thruster redundancy configuration solutions with 6 thrusters to solve this problem. Two layout configurations and their corresponding station-keeping strategies are simulated and compared. The results show that the maximum firing time of both layout configurations can meet the lifetime limitation. This solution is a good reference for all electric propulsion satellites design.

Mechanism of capture section affecting an intake for atmosphere-breathing electric propulsion

Atmosphere-Breathing Electric Propulsion(ABEP)can compensate for lost momentum of spacecraft operating in Very Low Earth Orbit(VLEO)which has been widely concerned due to its excellent commercial potential.It is a key technology to improve the capture efficiency of intakes,which collect and compress the atmosphere for ABEP.In this paper,the mechanism of the capture section affecting capture efficiency is investigated by Test Particle Monte Carlo(TPMC)simulations with 3D intake models.The inner surface smoothness and average collision number are determined to be key factors affecting capture efficiency,and a negative effect growth model is accordingly established.When the inner surface smoothness is less than 0.2,the highest capture efficiency and its corresponding average collision number interval are independent of the capture section’s geometry and its mesh size.When the inner surface smoothness is higher than 0.2,the capture efficiency will decrease by installing any capture section.Based on the present results,the manufacturing process and material selection are suggested to be prioritized during the intake geometry design in engineering projects.Then,the highest capture efficiency can be achieved by adjusting the length and mesh size of the capture section.

Experimental research on aero-propulsion coupling characteristics of a distributed electric propulsion aircraft

Distributed Electric Propulsion(DEP)aircraft use multiple electric motors to drive the propulsors,which gives potential benefits to aerodynamic-propulsion interaction.To investigate and quantify the aerodynamic-propulsion interaction effect of the wing section,we built a DEP demonstrator with 24"high-lift"Electric Ducted Fans(EDFs)distributed along the wing’s trailing edge.This paper explores and compares the aero-propulsion coupling characteristics under various upstream speed,throttle,and EDF mounting surface deflection angles using a series of wind tunnel tests.We compare various lift-augmentation power conditions to the clean configuration without propulsion unit under the experiment condition of 15-25 m/s freestream flow and angles of attack from-4°to 16°.The comparison of computational results to the experimental results verifies the effectiveness of the computational fluid dynamic analysis method and the modeling method for the DEP configuration.The results show that the EDFs can produce significant lift increment and drag reduction simultaneously,which is accordant with the potential benefit of Boundary Layer Ingestion(BLI)at low airspeed.

Aerodynamic design of tractor propeller for high-performance distributed electric propulsion aircraft

Aiming to maximize the aerodynamic performance of the Distributed Electric Propulsion(DEP)aircraft,a hybrid design framework which focuses on the aerodynamic performance of the propeller/wing integration has been developed and validated numerically.Variable-fidelity modelling for propeller aerodynamics has been used to achieve computational efficiency with reasonable accuracy.By optimizing the aerodynamic loading distributions on the tractor propeller disk,the induced slipstream is redistributed into a form that is beneficial for the wing downstream,based on which the propeller blade geometry is generated through a rapid inversed design procedure.As compared with the Minimum Induced Loss(MIL)propeller at a specified thrust level,significant improvements of both the lift-to-drag ratio of the wing and the propeller/wing integrated aerodynamic efficiency is achieved,which shows great promise to deliver aerodynamic benefits for the wing within the propeller slipstream without any additional devices.

Aerodynamic performance of distributed electric propulsion with wing interaction

Distributed electric propulsion(DEP)uses multiple propellers driven by motors distributed along the leading edge of the wing to produce beneficial aerodynamic interactions.However,the wing will be in the sliding flow of the propeller and the lift and drag characteristics of the wing will change accordingly.The performance of the propeller will also be affected by the wing in its rear.In this paper,combined with wind tunnel tests,the low Reynolds aerodynamic properties of multiple DEP structures are numerically simulated by solving the Reynolds averaged Navier-Stokes(RANS)equation of multiple reference frames(MRF)or slip grid technology.The results demonstrate that the lift and drag of DEP increase in all cases,with the magnitude depending on the angle of attack(AOA)and the relative positions of propellers and wing.When the AOA is less than 16°(stall AOA),the change of lift is not affected by it.By contrast,when the AOA is greater than 16°the L/D(lift-to-drag ratio)of the DEP system increases significantly.This is because the propeller slipstream delays laminar flow separation and increases the stall AOA.At the same time,the inflow and the downwash effect,which is generated on both sides of the rotating shaft,result in the actual AOA of the wing being greater than the free flow AOA with a fluctuation distribution of the lift coefficient along the span.Also,for the propeller in the DEP,the blocking effect of the wing and the vortex of the trailing edge of the wing result in a significant increase in thrust.

Dynamic neighborhood genetic learning particle swarm optimization for high-power-density electric propulsion motor

To maximize the power density of the electric propulsion motor in aerospace application,this paper proposes a novel Dynamic Neighborhood Genetic Learning Particle Swarm Optimization(DNGL-PSO)for the motor design,which can deal with the insufficient population diversity and non-global optimal solution issues.The DNGL-PSO framework is composed of the dynamic neighborhood module and the particle update module.To improve the population diversity,the dynamic neighborhood strategy is first proposed,which combines the local neighborhood exemplar generation mechanism and the shuffling mechanism.The local neighborhood exemplar generation mechanism enlarges the search range of the algorithm in the solution space,thus obtaining highquality exemplars.Meanwhile,when the global optimal solution cannot update its fitness value,the shuffling mechanism module is triggered to dynamically change the local neighborhood members.The roulette wheel selection operator is introduced into the shuffling mechanism to ensure that particles with larger fitness value are selected with a higher probability and remain in the local neighborhood.Then,the global learning based particle update approach is proposed,which can achieve a good balance between the expansion of the search range in the early stage and the acceleration of local convergence in the later stage.Finally,the optimization design of the electric propulsion motor is conducted to verify the effectiveness of the proposed DNGL-PSO.The simulation results show that the proposed DNGL-PSO has excellent adaptability,optimization efficiency and global optimization capability,while the optimized electric propulsion motor has a high power density of 5.207 kW/kg with the efficiency of 96.12%.

Relative position fitting based control strategy for thruster point assembly mechanism of electric propulsion

Purpose-Thruster point assembly mechanism(TPAM)of the electric propulsion system allows to adjust the thrust vector,sothat the thrust vectorisdirectedtothesatellitecenterof gravity(COG)during the satellite on-orbit working period.In this way the impact of disturbance torque caused by deviation of the thrust vector from the satellite COG during thruster ignition can be decreased.Therefore,the control accuracy of satellite is influenced directly by the control accuracy of TPAM.On the other hand,the on-orbit application of TPAM is restricted to the on-orbit computer resource.Therefore,the purpose of this paper is to design a control strategy for TPAM,and the strategy should not only be able to control the TPAM precisely but also be easily implemented by the on-board computer.Design/methodology/approach-First,the structure and work principle of TPAM are discussed,and the mathematical model based on D-H coordinate system is built for it.Then the fitting methods are utilized to design the control strategy of TPAM.Absolute position fitting-based control strategy and relative position fitting-based control strategy are designed,and the least squares algorithm is introduced for parameter selection.Findings-Simulations and tests are provided for the TPAM.Compared with the state-of-the-art PD controller,the proposed control strategy shows smaller overshoot and more simple realization.The experiment results are matched with the simulation results and both the experiment and simulation results show the validity of the proposed control strategies.Practical implications-The designed control strategies can be used for the TPAM of some satellite’s electric propulsion system.Originality/value-The mathematical model of the TPAM based on D-H coordinate system is given.The absolute position fitting-based control strategy and relative position fitting-based control strategy are proposed.Compared with existing methods,the two control strategies have more simple structure and smaller amount of computations.Furthermore,the relative position fitting-based control strategy achieves high precision with simple structure.

Experimental investigation of the polarityswitching process with different bipolar ionic liquid thruster operating frequencies

The bipolar ionic liquid thruster employs ionic liquid as a propellant to discharge positively and negatively charged high-energy particles under an alternating current(AC)power source,effectively suppressing electrochemical reaction and ensuring charge neutrality.Determining an optimal AC supply power source frequency is critical for sustained stable thruster operation.This study focuses on the emission characteristics of the ionic liquid thruster under varied AC conditions.The AC power supply was set within the frequency range of 0.5-64 Hz,with eight specific frequency conditions selected for experimentation.The experimental results indicate that the thruster operates steadily within a voltage range of±1470 to±1920 V,with corresponding positive polarity current ranging from 0.41 to 4.91μA and negative polarity current ranging from−0.49 to−4.10μA.During voltage polarity switching,an emission delay occurs,manifested as a prominent peak signal caused by circuit capacitance characteristics and a minor peak signal resulting from liquid droplets.Extended emission test was conducted at 16 Hz,demonstrating approximately 1 h and 50 min of consistent emission before intermittent discharge.These findings underscore the favorable impact of AC conditions within the 8-16 Hz range on the self-neutralization capability of the ionic liquid thruster.

A three-dimensional numerical study on the effect of geometric asymmetry on arcjet thruster performance

In an arcjet thruster,the cathode and constrictor degrade with time,and the electrical arc discharge may become unsymmetrical.In this work,a three-dimensional numerical model of a hydrogen plasma arcjet is developed and validated to study the effect of unsymmetrical electric arc discharge on thruster performance.The unsymmetrical arc discharge is realized by introducing a radial shift of the cathode so that the cathode tip offset is 80μm(25%of the constrictor radius).Simulations are conducted for both axially centered cathode(coaxial)and off-centered cathode(non-coaxial)configurations with identical propellant flow rates and input current.Simulations show asymmetrical arc discharge in the non-coaxial cathode configuration,resulting in azimuthally asymmetric Joule heating,species concentrations,and velocity field.This asymmetry continues as the plasma expands in the divergent section of the nozzle.Temperature,species concentrations,and axial velocity exhibit asymmetric radial distribution at the nozzle exit.The computed Joule heating was found to reduce with cathode shift,and consequently,the thrust and specific impulse of the thruster was decreased by about 6.6%.In the case of the non-coaxial cathode,geometric asymmetry also induces a small side thrust.

Presheath formation and area design limit satellite-based Langmuir probes

In this article,the effect of the finite conductive surface area of a satellite on the use of satellite-based Langmuir probes is reviewed in light of the basic theory of asymmetric double Langmuir probes(ADLPs).Recent theoretical and experimental studies have discussed electron sheath/presheath formation and the electron Bohm criterion along with their implications for satellite-based Langmuir probes.The effects predicted by the latest theory of the electron Bohm criterion were not experimentally observed and the experimental results remain supportive of a critical area ratio(A_(L)/A_(S))_(crit)=(m_(i)/(2.3m_(e)))^(1/2)between the probe area A_(S)and the satellite area A_L as conventionally believed.A satellite-based Langmuir probe must satisfy this criterion to physically act as a single Langmuir probe.However,experimental investigations also found that high-energy electrons adversely affect(A_(L)/A_(S))_(crit)and a Langmuir probe's signal quality by giving additional electron current to A_(L).Based on these results,a number of limitations of the maximum probe area are derived when designing satellite-based Langmuir probes,with consideration of both the aim of the satellite and the plasma where the satellite-based probe works.These proposed measures are expected to only partially alleviate the effect of the inadequate satellite surface area on the application of satellite-based Langmuir probes.Using a larger satellite to carry a Langmuir probe remains the most viable means to obtain precise space plasma parameters.

Performance of a 4 cm iodine-fueled radio frequency ion thruster

The performance of an iodine radio ion thruster with a 4 cm diameter(IRIT4)was studied experimentally in this paper.Regulation of the mass flow rates of the iodine propellant is achieved by using a temperature control method of the iodine reservoir.Performance of the thruster using iodine as propellants is obtained at different total thruster powers of 40.6–128.8 W,different grid voltages of 1000–1800 V and the iodine flow rate of 100μgs^(-1).Results show that thrust and specific impulse increase approximately linearly with the increasing total thruster power and the screen grid voltage.The thrust of 2.32 mN and the specific impulse of 2361 s are obtained at the nominal total thruster power of 95.8 W and the screen grid voltage of 1800 V.It is also indicated that performance of the iodine propellant is comparable to that of the xenon propellant;and a difference between them is that the iodine thrust is slightly higher than xenon when the total thruster power is more than 62 W.At the nominal 95.8 W total thruster power,the thrust values of them are 2.32 m N and 2.15 mN respectively,and the thrust-to-power ratios of them are 24.2 mN kW^(-1)and 23.5 mN kW^(-1),respectively.

Cathode erosion site distributions in an applied-field magnetoplasmadynamic thruster

Erosion can influence cathode life,and is thus considered to be one of the main factors limiting the application of applied-field magnetoplasmadynamic thrusters.In this paper,erosion sites on graphite cathodes are studied so as to identify the influence of applied magnetic field and the ratio of propellant mass flow rate supplied from cathode and anode.The experiment results show that the application of applied magnetic field can significantly reduce the erosion rate of the cathode compared to that without magnetic field.The erosion sites on the cathode vary with the relative position of the convergent-divergent magnetic field,and are mainly distributed in the divergent part of the field.The erosion sites on the cathodes are found to be related to the propellant supply.The decreasing anode mass flow rate enlarges the range of erosion.These results are much helpful for the analysis of cathode erosion site location since they provide evidences of erosion mechanisms and point out the directions for further research.

Three-dimensional particle simulation of ion thruster plume flows with EX-PWS

Ion thruster plumes from a multi-thruster array of different working configurations are simulated by a hybrid fluid-particle software. The particle in cell method is employed to model the transports of ions. The direct simulation Monte Carlo method is used to model momentum and charge exchange （CEX） collisions. The software is based on unstructured grids which make it easy to handle with complex geometry. The results of chamber simulation are compared with experimental data in ion current density and number density, which show good agreements. The maximum difference of current density along the thruster centerline is less than 9.30%. The interaction effects of plumes when multiple thrusters are operating in vacuum are predicted. Distributions of single charged xenon ions are significantly different in the near-field plume flow, however, merge into one in the far downstream region. Moreover, the interaction effect on the spatial distribution of CEX xenon ions is displayed as well.

Numerical Simulation of Ion Extraction Through Ion Thruster Optics

Based on the particle-in-cell （PIC） method, a two-dimensional numerical scheme was developed to investigate the ion beam extraction phenomena through the ion thruster optics. According to the calculated results, the plasma sheath upstream of the screen grid, the electric field in the calculation domain, and the ion and electron spatial distributions are obtained for different accelerator grid voltages. The results indicate that the accelerator grid voltage affects the plasma sheath upstream of the screen grid significantly. It is found that a moderate accelerator grid voltage results in an ion optical performance better than either a higher or lower voltage, from a point of ion extraction from the discharge chamber and erosion mitigation of the accelerator grid due to the direct ion impingement.

The plume diagnostics of 30 cm ion thruster with an advanced plasma diagnostics system

In order to achieve a better understanding of plume characteristics of LIPS-300 ion thruster,the beam current density,ion energy and electron number density of LIPS-300 ion thruster plume are studied with an Advanced Plasma Diagnostics System(APDS)which allows for simultaneous in situ measurements of various properties characterizing ion thruster,such as plasma density,plasma potential,plasma temperature and ion beam current densities,ion energy distribution and so on.The results show that the beam current density distribution has a double‘wing'shape.The high energy ions were found in small scan angle,while low energy ions were found in greater scan angle.Electron number density has a similar shape with the beam current density distribution.

大功率霍尔电推进研究进展

High power Hall electric propulsion technology is a very competitive electric propulsion technology for future large space missions such as large GEO satellites,manned space programs,deep space explorations,cargo ships,space tugs.Based on the experience of more than 20 years in research and development of Hall electric propulsion,the Shanghai Institute of Space Propulsion(SISP)has developed 3 high power Hall thrusters,i.e.,the 10 k W class HET-500,20 k W class HET-1000,and 50 k W class HET-3000.This paper presents the development status of the high power(≥10 k W)Hall electric propulsion at SISP,including tests of 3 high power Hall thrusters in the power range from 10 k W to 50 k W,the qualification of a single string of a 10 k W Hall electric propulsion system,and the study of a cluster of two 1.35 k W HET-80 Hall thrusters to understand the technical issues related to multi-thruster high power electric propulsion systems.