As one of the most important methods for machining process with high accuracy,ultra-precision grinding is widely used in fields such as aerospace,automotive and mold,etc.Simultaneously,it is common that wheel and spin...As one of the most important methods for machining process with high accuracy,ultra-precision grinding is widely used in fields such as aerospace,automotive and mold,etc.Simultaneously,it is common that wheel and spindle axis do not coincide with each other due to wheel settings,machining errors and so on.This could result in the generation of wheel runout,which may reduce the machining surface's quality.In this paper,combining this phenomenon,an analytic algorithm method for the multi-axis grinding process is introduced according to the envelope theory.After that,the accuracy of this method is verified.Two experiments are carried out on a 5-axis machining center.The artificial runout is set up and calculated utilizing the least square method.Finally,using the presented method,two examples with and without runout are introduced to illustrate the validation of the proposed model.The error due to the runout effect is also analyzed.展开更多
An enveloping theory based method for the determination of path interval in three axis NC machining of free form surface is presented, and a practical algorithm and the measures for improving the calculating efficien...An enveloping theory based method for the determination of path interval in three axis NC machining of free form surface is presented, and a practical algorithm and the measures for improving the calculating efficiency of the algorithm are given. Not only the given algorithm can be used for ball end cutter, flat end cutter, torus cutter and drum cutter, but also the proposed method can be extended to arbitrary milling cutters. Thus, the problem how to strictly calculate path interval in the occasion of three axis NC machining of free form surfaces with non ball end cutters has been resolved effectively. On this basis, the factors that affect path interval are analyzed, and the methods for optimizing tool path are explored.展开更多
In this paper we analyze a long standing problem of the appearance of spurious,non-physical solutions arising in the application of the effective mass theory to low dimensional nanostructures.The theory results in a s...In this paper we analyze a long standing problem of the appearance of spurious,non-physical solutions arising in the application of the effective mass theory to low dimensional nanostructures.The theory results in a system of coupled eigenvalue PDEs that is usually supplemented by interface boundary conditions that can be derived from a variational formulation of the problem.We analyze such a system for the envelope functions and show that a failure to restrict their Fourier expansion coeffi-cients to small k components would lead to the appearance of non-physical solutions.We survey the existing methodologies to eliminate this difficulty and propose a simple and effective solution.This solution is demonstrated on an example of a two-band model for both bulk materials and low-dimensional nanostructures.Finally,based on the above requirement of small k,we derive a model for nanostructures with cylindrical symmetry and apply the developed model to the analysis of quantum dots using an eight-band model.展开更多
基金supported by the National Natural Science Foundation of China(No.51605147)National Science Fund for Distinguished Young Scholars of Henan Polytechnic University(J2019-2)Young Backbone Project of Henan Polytechnic University(No.2018XQG-05)。
文摘As one of the most important methods for machining process with high accuracy,ultra-precision grinding is widely used in fields such as aerospace,automotive and mold,etc.Simultaneously,it is common that wheel and spindle axis do not coincide with each other due to wheel settings,machining errors and so on.This could result in the generation of wheel runout,which may reduce the machining surface's quality.In this paper,combining this phenomenon,an analytic algorithm method for the multi-axis grinding process is introduced according to the envelope theory.After that,the accuracy of this method is verified.Two experiments are carried out on a 5-axis machining center.The artificial runout is set up and calculated utilizing the least square method.Finally,using the presented method,two examples with and without runout are introduced to illustrate the validation of the proposed model.The error due to the runout effect is also analyzed.
文摘An enveloping theory based method for the determination of path interval in three axis NC machining of free form surface is presented, and a practical algorithm and the measures for improving the calculating efficiency of the algorithm are given. Not only the given algorithm can be used for ball end cutter, flat end cutter, torus cutter and drum cutter, but also the proposed method can be extended to arbitrary milling cutters. Thus, the problem how to strictly calculate path interval in the occasion of three axis NC machining of free form surfaces with non ball end cutters has been resolved effectively. On this basis, the factors that affect path interval are analyzed, and the methods for optimizing tool path are explored.
文摘In this paper we analyze a long standing problem of the appearance of spurious,non-physical solutions arising in the application of the effective mass theory to low dimensional nanostructures.The theory results in a system of coupled eigenvalue PDEs that is usually supplemented by interface boundary conditions that can be derived from a variational formulation of the problem.We analyze such a system for the envelope functions and show that a failure to restrict their Fourier expansion coeffi-cients to small k components would lead to the appearance of non-physical solutions.We survey the existing methodologies to eliminate this difficulty and propose a simple and effective solution.This solution is demonstrated on an example of a two-band model for both bulk materials and low-dimensional nanostructures.Finally,based on the above requirement of small k,we derive a model for nanostructures with cylindrical symmetry and apply the developed model to the analysis of quantum dots using an eight-band model.
