A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming (Conform). The mechanical properties, electri...A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming (Conform). The mechanical properties, electrical conductivity and the compressed creep behaviour of the alloy were studied. The results indicate that the Conform process induces obvious grain refinement, strain-induced precipitation of AI7CuzFe phase and the transformation of crystal orientation distribution. The processed alloy has good comprehensive mechanical properties and electrical conductivity. Moreover, a better creep resistance under the conditions of 90 ~C and 76 MPa is shown compared with pure A1 and annealed copper, and the relationship between primary creep strain and time may comply with the logarithmic law. The enhanced properties are attributed to the grain refinement as well as the fine and homogeneously distributed thermally stable A1Fe and A17Cu2Fe precipitation phases.展开更多
The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing...The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry (XRD) , scanning electron microsopy (SEM) and energy dis- persive spectroscopy (EDS). Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.展开更多
An AZ31-0.1Ca magnesium alloy produced by Soft-contact electromagnetic continuous casting (SEMC) was investigated. The fine homogeneous structure and the precipitated phases were obtained by SEMC. The effects of mic...An AZ31-0.1Ca magnesium alloy produced by Soft-contact electromagnetic continuous casting (SEMC) was investigated. The fine homogeneous structure and the precipitated phases were obtained by SEMC. The effects of microalloying of Ca and middle frequency electromagnetic field on AZ31-0.1Ca magnesium alloy were discussed. And the as-cast billets were extruded with different extrusion ratios subsequently. The alloy showed an ultrafine grain size of 2-5 #m due to dynamic recrytallization (DRX) in the course of hot extrusion. The comprehensive properties of the as-extruded alloy are the best at the extrusion ratio of 25, and the hardness, UTS and elongation are 73.9 HB, 356.8 MPa and 16.570, respectively.展开更多
基金Project(20130161110007) supported by the Doctoral Program of Higher Education of China
文摘A novel process for manufacturing A1-0.70Fe-0.24Cu alloy conductor was proposed, which includes horizontal continuous casting and subsequent continuous extrusion forming (Conform). The mechanical properties, electrical conductivity and the compressed creep behaviour of the alloy were studied. The results indicate that the Conform process induces obvious grain refinement, strain-induced precipitation of AI7CuzFe phase and the transformation of crystal orientation distribution. The processed alloy has good comprehensive mechanical properties and electrical conductivity. Moreover, a better creep resistance under the conditions of 90 ~C and 76 MPa is shown compared with pure A1 and annealed copper, and the relationship between primary creep strain and time may comply with the logarithmic law. The enhanced properties are attributed to the grain refinement as well as the fine and homogeneously distributed thermally stable A1Fe and A17Cu2Fe precipitation phases.
文摘The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry (XRD) , scanning electron microsopy (SEM) and energy dis- persive spectroscopy (EDS). Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.
基金supported by the National Natural Science Foundation of China(No.50475157)the Key Fund of NSFC (No.50234022)the Key Project of Ministry of Education of China (No.105052)
文摘An AZ31-0.1Ca magnesium alloy produced by Soft-contact electromagnetic continuous casting (SEMC) was investigated. The fine homogeneous structure and the precipitated phases were obtained by SEMC. The effects of microalloying of Ca and middle frequency electromagnetic field on AZ31-0.1Ca magnesium alloy were discussed. And the as-cast billets were extruded with different extrusion ratios subsequently. The alloy showed an ultrafine grain size of 2-5 #m due to dynamic recrytallization (DRX) in the course of hot extrusion. The comprehensive properties of the as-extruded alloy are the best at the extrusion ratio of 25, and the hardness, UTS and elongation are 73.9 HB, 356.8 MPa and 16.570, respectively.