With the development of computer technology and finite element method, the priority research area of plasticforming has focused on 3D FE simulation of forming processes for components with complicated geometrical shap...With the development of computer technology and finite element method, the priority research area of plasticforming has focused on 3D FE simulation of forming processes for components with complicated geometrical shape.These processes have complex deforming mechanism, and different sections have different deforming characteristics.Therefore, for making a simple, convenient, and practical analysis of its deforming law, how to obtain deformationinformation of key sections from the results of 3D FE simulation has become one of problems urgently to be solved.So, a method of obtaining deformation information by tracing deformation from sections for 3D FE simulation hasbeen proposed. From the deformation information got by this method, the deformation law of key locations and thewhole deforming body can be obtained. This method can also help to compare the result from FE simulation withthat from physical modeling. Key procedures of this method have been presented in detail, and it has been testedby applying to 3D FE simulation of precision forging of the blade with a damper platform. The result shows thatthe method is practicable and reliable, and it can also be applied to 3D FE simulation of plastic forming processes ofother components.展开更多
利用数值模拟方法模拟了在喷射成形Al Fe V Si系耐热铝合金过程中雾化液滴的飞行状态及凝固行为 ,给出了不同尺寸雾化液滴的冷却速度和固相分数随飞行距离的变化规律 ,并对雾化颗粒的形貌组织进行了观察分析。在雾化颗粒中观察到了尺寸...利用数值模拟方法模拟了在喷射成形Al Fe V Si系耐热铝合金过程中雾化液滴的飞行状态及凝固行为 ,给出了不同尺寸雾化液滴的冷却速度和固相分数随飞行距离的变化规律 ,并对雾化颗粒的形貌组织进行了观察分析。在雾化颗粒中观察到了尺寸在 1～ 10 μm的第二相 ,能谱及XRD分析表明这种第二相为Al12 (Fe ,V) 3展开更多
Due to the complexity of investigating deformation mechanisms in helical rolling(HR) process with traditional analytical method, it is significant to develop a 3D finite element(FE) model of HR process. The key formin...Due to the complexity of investigating deformation mechanisms in helical rolling(HR) process with traditional analytical method, it is significant to develop a 3D finite element(FE) model of HR process. The key forming conditions of cold HR of bearing steel-balls were detailedly described. Then, by taking steel-ball rolling elements of the B7008 C angular contact ball bearing as an example, a completed 3D elastic-plastic FE model of cold HR forming process was established under SIMUFACT software environment. Furthermore, the deformation characteristics in HR process were discovered, including the forming process, evolution and distribution laws of strain, stress and damage based on Lemaitre relative damage model. The results reveal that the central loosening and cavity defects in HR process may have a combined effect of large negative hydrostatic pressure(positive mean stress)caused by multi-dimensional tensile stresses, high level transverse tensile stress, and circular-alternating shear stress in cross section.展开更多
基金The authors would like to express their appreciation for the financial support of the National Science Foundation of China for Distinguished Young Scholars (50225518), the Teaching and Research Award Program for Outstanding Young Teachers in Higher Education Institution of MOE,PRC,the fund of the Developing Program for Outstanding Persons in NWPU,and Natural Foundation of Shaanxi Province (2002E223)for the present research work.
文摘With the development of computer technology and finite element method, the priority research area of plasticforming has focused on 3D FE simulation of forming processes for components with complicated geometrical shape.These processes have complex deforming mechanism, and different sections have different deforming characteristics.Therefore, for making a simple, convenient, and practical analysis of its deforming law, how to obtain deformationinformation of key sections from the results of 3D FE simulation has become one of problems urgently to be solved.So, a method of obtaining deformation information by tracing deformation from sections for 3D FE simulation hasbeen proposed. From the deformation information got by this method, the deformation law of key locations and thewhole deforming body can be obtained. This method can also help to compare the result from FE simulation withthat from physical modeling. Key procedures of this method have been presented in detail, and it has been testedby applying to 3D FE simulation of precision forging of the blade with a damper platform. The result shows thatthe method is practicable and reliable, and it can also be applied to 3D FE simulation of plastic forming processes ofother components.
基金Project(2011CB706605)supported by the National Basic Research Program of ChinaProject(IRT13087)supported by the Innovative Research Team Development Program of Ministry of Education of ChinaProject(2012-86)supported by the Grant from the High-end Talent Leading Program of Hubei Province,China
文摘Due to the complexity of investigating deformation mechanisms in helical rolling(HR) process with traditional analytical method, it is significant to develop a 3D finite element(FE) model of HR process. The key forming conditions of cold HR of bearing steel-balls were detailedly described. Then, by taking steel-ball rolling elements of the B7008 C angular contact ball bearing as an example, a completed 3D elastic-plastic FE model of cold HR forming process was established under SIMUFACT software environment. Furthermore, the deformation characteristics in HR process were discovered, including the forming process, evolution and distribution laws of strain, stress and damage based on Lemaitre relative damage model. The results reveal that the central loosening and cavity defects in HR process may have a combined effect of large negative hydrostatic pressure(positive mean stress)caused by multi-dimensional tensile stresses, high level transverse tensile stress, and circular-alternating shear stress in cross section.
