The semi-solid filling-plastic flowing integrated forging process of semi-solid 6061 Al alloy was simulated by commercial finite element software DEFORM-3D.Temperature,fluid and stress-strain fields were considered in...The semi-solid filling-plastic flowing integrated forging process of semi-solid 6061 Al alloy was simulated by commercial finite element software DEFORM-3D.Temperature,fluid and stress-strain fields were considered in numerical simulation.The simulation results show that the plastic deformation of billet of the ends is higher than that of billet in the straight cylinder.The value of plastic deformation varies with loading mode and plastic deformation fields at the stage of increasing pressure to constant value.When the thixoforging experiments were performed at 590 ℃,15 mm/s of punch velocity and 46 MPa of pressure side urn,it gets the filling wholly and dense internal organization of semi-solid thixoforging parts is gotten.Finite element analysis results are compatible with experimental ones.展开更多
Rolling force and temperature field are important parameters in the hot rolling process of plate steel.Most researchers use ANSYS/LS-DYNA and MSC.Marc to simulate the hot rolling process,however,software DEFORM-3D is ...Rolling force and temperature field are important parameters in the hot rolling process of plate steel.Most researchers use ANSYS/LS-DYNA and MSC.Marc to simulate the hot rolling process,however,software DEFORM-3D is not used widely in this field.Therefore,in this study,the commercially available finite element analysis software DEFORM-3D is used to simulate the distribution of rolling force,stress-effective,strain-effective and temperature field during the hot rolling process of plate steel with the size of 0.220 m×2.070 m×1.904 m.Both the simulated rolling force and temperature of the multi-pass are compared with the measured results.It is shown that the simulated values by the finite element method are approximate to the measured values in the hot rolling of plate steel.So the simulation can provide an important reference and optimization to make rolling process and parameters in steel factory.展开更多
基金Projects(50875059,50774026) supported by the National Natural Science Foundation of ChinaProject(20070420023) supported by China Postdoctoral Science FoundationProject (2008AA03A239) supported by High-tech Research and Development Program of China
文摘The semi-solid filling-plastic flowing integrated forging process of semi-solid 6061 Al alloy was simulated by commercial finite element software DEFORM-3D.Temperature,fluid and stress-strain fields were considered in numerical simulation.The simulation results show that the plastic deformation of billet of the ends is higher than that of billet in the straight cylinder.The value of plastic deformation varies with loading mode and plastic deformation fields at the stage of increasing pressure to constant value.When the thixoforging experiments were performed at 590 ℃,15 mm/s of punch velocity and 46 MPa of pressure side urn,it gets the filling wholly and dense internal organization of semi-solid thixoforging parts is gotten.Finite element analysis results are compatible with experimental ones.
文摘Rolling force and temperature field are important parameters in the hot rolling process of plate steel.Most researchers use ANSYS/LS-DYNA and MSC.Marc to simulate the hot rolling process,however,software DEFORM-3D is not used widely in this field.Therefore,in this study,the commercially available finite element analysis software DEFORM-3D is used to simulate the distribution of rolling force,stress-effective,strain-effective and temperature field during the hot rolling process of plate steel with the size of 0.220 m×2.070 m×1.904 m.Both the simulated rolling force and temperature of the multi-pass are compared with the measured results.It is shown that the simulated values by the finite element method are approximate to the measured values in the hot rolling of plate steel.So the simulation can provide an important reference and optimization to make rolling process and parameters in steel factory.
