Automated defect detection in woven fabrics for quality control is still a challenging novelty detection problem,while the efficient representation of fabric texture is essential for it.This paper presents a novel met...Automated defect detection in woven fabrics for quality control is still a challenging novelty detection problem,while the efficient representation of fabric texture is essential for it.This paper presents a novel method for fabric texture representation.Benefiting from the characteristics of the weaving process,the major texture information of woven fabric is concentrated in the warp and weft directions.Thus,the proposed method is firstly to project the image patch along warp and weft directions to obtain projected vectors containing warp and weft informations.Secondly,the obtained vectors instead of image patch,are used to extract the features that are able to represent fabric texture.Finally,the t-test is applied to verifying the usefulness of the proposed method in discriminating defective and normal fabric textures.The experiments on various defective samples demonstrate that the method yields a robust and good performance in representing fabric texture and discriminating defects.展开更多
Fabric texture intelligent analysis comprises the following characteristics:objective detection results,high detection efficiency,and accuracy.It is significantly vital to replace manual inspection for smart green man...Fabric texture intelligent analysis comprises the following characteristics:objective detection results,high detection efficiency,and accuracy.It is significantly vital to replace manual inspection for smart green manufacturing in the textile industry,such as quality control and rating,and online testing.For detecting the global image,an unsupervised method is proposed to characterize the woven fabric texture image,which is the combination of principal component analysis(PCA)and dictionary learning.First of all,the PCA approach is used to reduce the dimension of fabric samples,the obtained eigenvector is used as the initial dictionary,and then the dictionary learning method is operated on the defect-free region to get the standard templates.Secondly,the standard templates are optimized by choosing the appropriate dictionary size to construct a fabric texture representat ion model that can effectively characterize the defec-free texture region,while ineffectively representing the defective sector.That is to say,through the mechanism of identifying normal texture from imperfect texture,a learned dictionary with robustness and discrimination is obtained to adapt the fabric texture.Thirdly,after matching the detected image with the standard templates,the average filter is used to remove the noise and suppress the background texture,while retaining and enhancing the defect region.In the final part,the image segmentation is operated to identify the defect.The experimental results show that the proposed algorithm can adequately inspect fabrics with defects such as holes,oil stains,skipping,other defective types,and non-defective materials,while the detection results are good and the algorithrm can be operated flexibly.展开更多
基金National Natural Science Foundations of China(Nos.61501209,61379011)the Foundamental Research Funds for the Central Universities of China(Nos.JUSRP51631A,JUSRP11506)
文摘Automated defect detection in woven fabrics for quality control is still a challenging novelty detection problem,while the efficient representation of fabric texture is essential for it.This paper presents a novel method for fabric texture representation.Benefiting from the characteristics of the weaving process,the major texture information of woven fabric is concentrated in the warp and weft directions.Thus,the proposed method is firstly to project the image patch along warp and weft directions to obtain projected vectors containing warp and weft informations.Secondly,the obtained vectors instead of image patch,are used to extract the features that are able to represent fabric texture.Finally,the t-test is applied to verifying the usefulness of the proposed method in discriminating defective and normal fabric textures.The experiments on various defective samples demonstrate that the method yields a robust and good performance in representing fabric texture and discriminating defects.
基金the National Natural Science Foundation of China(Nos.61379011 and 52003245)the Open Fund of Clothing Engineering Research Center of Zhejiang Province(Zhejiang Sci-Tech University)(No.2019FZKF07)+1 种基金the Scientific Research Fund of Zhejiang Provincial Education Department(No.Y201942502)the Natural Science Foundation of Zhejiang Province(No.LQ18E030007)。
文摘Fabric texture intelligent analysis comprises the following characteristics:objective detection results,high detection efficiency,and accuracy.It is significantly vital to replace manual inspection for smart green manufacturing in the textile industry,such as quality control and rating,and online testing.For detecting the global image,an unsupervised method is proposed to characterize the woven fabric texture image,which is the combination of principal component analysis(PCA)and dictionary learning.First of all,the PCA approach is used to reduce the dimension of fabric samples,the obtained eigenvector is used as the initial dictionary,and then the dictionary learning method is operated on the defect-free region to get the standard templates.Secondly,the standard templates are optimized by choosing the appropriate dictionary size to construct a fabric texture representat ion model that can effectively characterize the defec-free texture region,while ineffectively representing the defective sector.That is to say,through the mechanism of identifying normal texture from imperfect texture,a learned dictionary with robustness and discrimination is obtained to adapt the fabric texture.Thirdly,after matching the detected image with the standard templates,the average filter is used to remove the noise and suppress the background texture,while retaining and enhancing the defect region.In the final part,the image segmentation is operated to identify the defect.The experimental results show that the proposed algorithm can adequately inspect fabrics with defects such as holes,oil stains,skipping,other defective types,and non-defective materials,while the detection results are good and the algorithrm can be operated flexibly.