Adaptive partitioning PCA model for improving fault detection and isolation

In chemical process, a large number of measured and manipulated variables are highly correlated. Principal component analysis(PCA) is widely applied as a dimension reduction technique for capturing strong correlation underlying in the process measurements. However, it is difficult for PCA based fault detection results to be interpreted physically and to provide support for isolation. Some approaches incorporating process knowledge are developed, but the information is always shortage and deficient in practice. Therefore, this work proposes an adaptive partitioning PCA algorithm entirely based on operation data. The process feature space is partitioned into several sub-feature spaces. Constructed sub-block models can not only reflect the local behavior of process change, namely to grasp the intrinsic local information underlying the process changes, but also improve the fault detection and isolation through the combination of local fault detection results and reduction of smearing effect.The method is demonstrated in TE process, and the results show that the new method is much better in fault detection and isolation compared to conventional PCA method.

Sensor Fault Detection, Isolation and Reconstruction Using Nonlinear Principal Component Analysis

State reconstruction approach is very useful for sensor fault isolation, reconstruction of faulty measurement and the determination of the number of components retained in the principal components analysis （PCA） model. An extension of this approach based on a Nonlinear PCA （NLPCA） model is described in this paper. The NLPCA model is obtained using five layer neural network. A simulation example is given to show the performances of the proposed approach.

Multiobjective fault detection and isolation for flexible air-breathing hypersonic vehicle

An application of the multiobjective fault detection and isolation（FDI） approach to an air-breathing hypersonic vehicle（HSV） longitudinal dynamics subject to disturbances is presented.Maintaining sustainable and safe flight of HSV is a challenging task due to its strong coupling effects,variable operating conditions and possible failures of system components.A common type of system faults for aircraft including HSV is the loss of effectiveness of its actuators and sensors.To detect and isolate multiple actuator/sensor failures,a faulty linear parameter-varying（LPV） model of HSV is derived by converting actuator/system component faults into equivalent sensor faults.Then a bank of LPV FDI observers is designed to track individual fault with minimum error and suppress the effects of disturbances and other fault signals.The simulation results based on the nonlinear flexible HSV model and a nominal LPV controller demonstrate the effectiveness of the fault estimation technique for HSV.

ASCS Online Fault Detection and Isolation Based on an Improved MPCA

Multi-way principal component analysis（MPCA）has received considerable attention and been widely used in process monitoring.A traditional MPCA algorithm unfolds multiple batches of historical data into a two-dimensional matrix and cut the matrix along the time axis to form subspaces.However,low efficiency of subspaces and difficult fault isolation are the common disadvantages for the principal component model.This paper presents a new subspace construction method based on kernel density estimation function that can effectively reduce the storage amount of the subspace information.The MPCA model and the knowledge base are built based on the new subspace.Then,fault detection and isolation with the squared prediction error（SPE）statistic and the Hotelling（T2）statistic are also realized in process monitoring.When a fault occurs,fault isolation based on the SPE statistic is achieved by residual contribution analysis of different variables.For fault isolation of subspace based on the T2 statistic,the relationship between the statistic indicator and state variables is constructed,and the constraint conditions are presented to check the validity of fault isolation.Then,to improve the robustness of fault isolation to unexpected disturbances,the statistic method is adopted to set the relation between single subspace and multiple subspaces to increase the corrective rate of fault isolation.Finally fault detection and isolation based on the improved MPCA is used to monitor the automatic shift control system（ASCS）to prove the correctness and effectiveness of the algorithm.The research proposes a new subspace construction method to reduce the required storage capacity and to prove the robustness of the principal component model,and sets the relationship between the state variables and fault detection indicators for fault isolation.

Robust Nonlinear Analytic Redundancy for Fault Detection and Isolation in Mobile Robot

A robust nonlinear analytical redundancy （RNLAR） technique is presented to detect and isolate actuator and sensor faults in a mobile robot. Both model-plant-mismatch （MPM） and process disturbance are considered during fault detection. The RNLAR is used to design primary residual vectors （PRV）, which are highly sensitive to the faults and less sensitive to MPM and process disturbance, for sensor and actuator fault detection. The PRVs are then transformed into a set of structured residual vectors （SRV） for fault isolation. Experimental results on a Pioneer 3-DX mobile robot are presented to justify the effectiveness of the RNLAR scheme.

Performance of the geometric approach to fault detection and isolation in SISO,MISO,SIMO and MIMO systems

In this paper, a geometric approach to fault detection and isolation （FDI） is applied to a Multiple-Input Multipie-Output （MIMO） model of a frame and the FDI results are compared to the ones obtained in the Single-Input Single-Output （SISO）, Multiple-Input Single-Output （MISO）, and Single-Input Multiple-Output （SIMO） cases. A proper distance function based on parameters obtained from parametric system identification method is used in the geometric approach. ARX （Auto Regressive with exogenous input） and VARX （Vector ARX） models with 12 parameters are used in all of the above-mentioned models. The obtained results reveal that by increasing the number of inputs, the classification errors reduce, even in the case of applying only one of the inputs in the computations. Furthermore, increasing the number of measured outputs in the FDI scheme results in decreasing classification errors. Also, it is shown that by using probabilistic space in the distance function, fault diagnosis scheme has better performance in comparison with the deterministic one.

A Fault Detection and Isolation Scheme Based on Parity Space Method for Discrete Time-delay System

A Fault detection and isolation(FDI)scheme for discrete time-delay system is proposed in this paper,which can not only detect but also isolate the faults.A time delay operator is introduced to resolve the problem brought by the time-delay system.The design and computation for the FDI system is carried by computer math tool Maple,which can easily deal with the symbolic computation.Residuals in the form of parity space can be deduced from the recursion of the system equations.Further more,a generalized residual set is created using the freedom of the parity space redundancy.Thus,both fault detection and fault isolation have been accomplished.The proposed method has been verified by a numerical example.

Optimal selection of tests for fault detection and isolation in multi-operating mode system

The complex systems are often in the structure of multi-operating modes, and the components implementing system functions are different under different operation modes, which results in the problems that components often fail in different operating modes, faults can be only detected in specified operating modes, tests can be available in specified operating modes,and the cost and efficiency of detecting and isolating faults are different under different operating modes and isolation levels. Aiming at these problems, an optimal test selection method for fault detection and isolation in the multi-operating mode system is proposed by using the fault pair coding and rollout algorithm. Firstly,the faults in fault-test correlation matrices under different operating modes are combined to fault-pairs, which is used to construct the fault pair-test correlation matrices under different operating modes.Secondly, the final fault pair-test correlation matrix of the multioperating mode system is obtained by operating the fault pair-test correlation matrices under different operating modes. Based on the final fault pair-test correlation matrix, the necessary tests are selected by the rollout algorithm orderly. Finally, the effectiveness of the proposed method is verified by examples of the optimal test selection in the multi-operating mode system with faults isolated to different levels. The result shows that the proposed method can effectively mine the fault detection and isolation ability of tests and it is suitable for the optimal test selection of the multi-operating mode system with faults isolated to the replacement unit and specific fault.

Robust Fault Detection and Isolation Based on Finite-frequency H__/H_∞ Unknown Input Observers and Zonotopic Threshold Analysis

This work proposes a robust fault detection and isolation scheme for discrete-time systems subject to actuator faults,in which a bank of H_/H∞ fault detection unknown input observers(UIOs) and a zonotopic threshold analysis strategy are considered. In observer design, finite-frequency H_ index based on the generalized Kalman-Yakubovich-Popov lemma and H∞ technique are utilized to evaluate worst-case fault sensitivity and disturbance attenuation performance, respectively. The proposed H_/H∞ fault detection observers are designed to be insensitive to the corresponding actuator fault only, but sensitive to others.Then, to overcome the weakness of predefining threshold for FDI decision-making, this work proposes a zonotopic threshold analysis method to evaluate the generated residuals. The FDI decision-making relies on the evaluation with a dynamical zonotopic threshold. Finally, numerical simulations are provided to show the feasibility of the proposed scheme.

Hybrid robust fault detection and isolation of satellite reaction wheel actuators

In this paper,a combined robust fault detection and isolation scheme is studied for satellite system subject to actuator faults,external disturbances,and parametric uncertainties.The proposed methodology incorporates a residual generation module,including a bank of filters,into an intelligent residual evaluation module.First,residual filters are designed based on an improved nonlinear differential algebraic approach so that they are not affected by external disturbances.The residual evaluation module is developed based on the suggested series and parallel forms.Further,a new ensemble classification scheme defined as blended learning integrates heterogeneous classifiers to enhance the performance.A wide range of simulations is carried out in a high-fidelity satellite simulator subject to the constant and time-varying actuator faults in the presence of disturbances,manoeuvres,uncertainties,and noises.The obtained results demonstrate the effectiveness of the proposed robust fault detection and isolation method compared to the traditional nonlinear differential algebraic approach.

Fault Detection and Isolation in Industrial Systems Based on Spectral Analysis Diagnosis

The diagnoses in industrial systems represent an important economic objective in process industrial automation area. To guarantee the safety and the continuity in production exploitation and to record the useful events with the feedback experience for the curative maintenance. We propose in this work to examine and illustrate the application ability of the spectral analysis approach, in the area of fault detection and isolation industrial systems. In this work, we use a combined analysis diagram of time-frequency, in order to make this approach exploitable in the proposed supervision strategy with decision making module. The obtained results, show clearly how to guarantee a reliable and sure exploitation in industrial system, thus allowing better performances at the time of its exploitation on the supervision strategy.

Combination of Model-based Observer and Support Vector Machines for Fault Detection of Wind Turbines

Support vector machines and a Kalman-like observer are used for fault detection and isolation in a variable speed horizontalaxis wind turbine composed of three blades and a full converter. The support vector approach is data-based and is therefore robust to process knowledge. It is based on structural risk minimization which enhances generalization even with small training data set and it allows for process nonlinearity by using flexible kernels. In this work, a radial basis function is used as the kernel. Different parts of the process are investigated including actuators and sensors faults. With duplicated sensors, sensor faults in blade pitch positions,generator and rotor speeds can be detected. Faults of type stuck measurements can be detected in 2 sampling periods. The detection time of offset/scaled measurements depends on the severity of the fault and on the process dynamics when the fault occurs. The converter torque actuator fault can be detected within 2 sampling periods. Faults in the actuators of the pitch systems represents a higher difficulty for fault detection which is due to the fact that such faults only affect the transitory state(which is very fast) but not the final stationary state. Therefore, two methods are considered and compared for fault detection and isolation of this fault: support vector machines and a Kalman-like observer. Advantages and disadvantages of each method are discussed. On one hand, support vector machines training of transitory states would require a big amount of data in different situations, but the fault detection and isolation results are robust to variations in the input/operating point. On the other hand, the observer is model-based, and therefore does not require training, and it allows identification of the fault level, which is interesting for fault reconfiguration. But the observability of the system is ensured under specific conditions, related to the dynamics of the inputs and outputs. The whole fault detection and isolation scheme is evaluated using a wind turbine benchmark with a real sequence of wind speed.

Reliability Analysis of Fluid Leak Detection and Isolation System

Reliability analysis of a leak detection system developed by OSYRIS R＆D is dealed with in this paper. The developed algorithm is based on signal processing theory; and it uses the properties of the cross-correlation function in order to distinguish the fluid leak from a various disturbances. Experimental results obtained on different processes, in presence of thermal and hydraulic disturbances, show the advantages and limits of the proposed approach.

Diagnosis of process faults and sensor faults in a class of nonlinear uncertain systems

This paper presents a fault diagnosis method for process faults and sensor faults in a class of nonlinear uncertain systems.The fault detection and isolation architecture consists of a fault detection estimator and a bank of adaptive isolation estimators,each corresponding to a particular fault type.Adaptive thresholds for fault detection and isolation are presented.Fault detectability conditions characterizing the class of process faults and sensor faults that are detectable by the presented method are derived.A simulation example of robotic arm is used to illustrate the effectiveness of the fault diagnosis method.

Optimal State Estimation and Fault Diagnosis for a Class of Nonlinear Systems

This study proposes a scheme for state estimation and,consequently,fault diagnosis in nonlinear systems.Initially,an optimal nonlinear observer is designed for nonlinear systems subject to an actuator or plant fault.By utilizing Lyapunov's direct method,the observer is proved to be optimal with respect to a performance function,including the magnitude of the observer gain and the convergence time.The observer gain is obtained by using approximation of Hamilton-Jacobi-Bellman(HJB)equation.The approximation is determined via an online trained neural network(NN).Next a class of affine nonlinear systems is considered which is subject to unknown disturbances in addition to fault signals.In this case,for each fault the original system is transformed to a new form in which the proposed optimal observer can be applied for state estimation and fault detection and isolation(FDI).Simulation results of a singlelink flexible joint robot(SLFJR)electric drive system show the effectiveness of the proposed methodology.

Review of Fault Types, Impacts, and Management Solutions in Smart Grid Systems

Fault management study in smart grid systems (SGSs) is important to ensure the stability of the system. Also, it is important to know the major types of power failures for the effective operation of the SGS. This paper reviews diverse types of faults that might appear in the SGS and gives a survey about the impact of renewable energy resources (RERs) on the behavior of the system. Moreover, this paper offers different fault detection and localization techniques that can be used for SGSs. Furthermore, a potential fault management case study is proposed in this paper. The SGS model in this paper is investigated using both of the Matlab/Simulink and the Real Time Digital Simulation (RTDS) to compute the fault management study. Simulation results show the fast response to a power failure in the system which improves the stability of the SGS.

Ellipsoidal bounding set-membership identification approach for robust fault diagnosis with application to mobile robots

A robust fault diagnosis approach is developed by incorporating a set-membership identification (SMI) method. A class of systems with linear models in the form of fault related parameters is investigated, with model uncertainties and parameter variations taken into account explicitly and treated as bounded errors. An ellipsoid bounding set-membership identification algorithm is proposed to propagate bounded uncertainties rigorously and the guaranteed feasible set of faults parameters enveloping true parameter values is given. Faults arised from abrupt parameter variations can be detected and isolated on-line by consistency check between predicted and observed parameter sets obtained in the identification procedure. The proposed approach provides the improved robustness with its ability to distinguish real faults from model uncertainties, which comes with the inherent guaranteed robustness of the set-membership framework. Efforts are also made in this work to balance between conservativeness and computation complexity of the overall algorithm. Simulation results for the mobile robot with several slipping faults scenarios demonstrate the correctness of the proposed approach for faults detection and isolation (FDI).

Multivariate Statistical Process Monitoring and Control: Recent Developments and Applications to Chemical Industry

Multivariate statistical process monitoring and control (MSPM&C) methods for chemical process monitoring with statistical projection techniques such as principal component analysis (PCA) and partial least squares (PLS) are surveyed in this paper. The four-step procedure of performing MSPM&C for chemical process, modeling of processes, detecting abnormal events or faults, identifying the variable(s) responsible for the faults and diagnosing the source cause for the abnormal behavior, is analyzed. Several main research directions of MSPM&C reported in the literature are discussed, such as multi-way principal component analysis (MPCA) for batch process, statistical monitoring and control for nonlinear process, dynamic PCA and dynamic PLS, and on-line quality control by inferential models. Industrial applications of MSPM&C to several typical chemical processes, such as chemical reactor, distillation column, polymerization process, petroleum refinery units, are summarized. Finally, some concluding remarks and future considerations are made.

Designing similarity measurement with distance measure and application on laterally directional mode flight test

Similarity measure construction has been proposed as fault detection of flight test method in order to obtain the primary control surface stuck and the combination stuck of primary control.Similarity measures were obtained through analyzing the certainty and uncertainty of fuzzy membership functions,which were designed based on well-known Hamming distance.It was applied to the fault detection of primary control surface stuck of uninhabited aerial vehicle(UAV).At post-failure control surface,if the UAV is controllable and trimmable using other control surfaces,the UAV is able to fly or return to the safety region through reconfiguration of flight control system.To detect the fault,similarity measure computations were carried out.This result could be applicable with the real-time parameter estimation method.By monitoring the value of coefficients due to the control surface deviation,it becomes aware that the control surface fault occurs or not.The control surface stuck position and value were separated by comparing the trim value with the reference value.This is the advantage of increasing in reliability without adding sensors or with additional low cost.

蒸汽隔离阀一体化在线监测系统

蒸汽隔离阀是核电关键安全设备,为保障设备的安全稳定运行,其在线监测技术至关重要。为保证蒸汽隔离阀系统的正常运行,本文设计了一种用于蒸汽隔离阀的一体化在线监测系统。该系统由软件和硬件组成,通过对蒸汽隔离阀本体和执行机构的关键参数进行采集,将数据实时显示。通过阈值及故障诊断算法,使用基准数据及信号特征与实时信号进行对比,实现对蒸汽隔离阀的及时异常检测、故障诊断和报警。结合故障诊断结果及健康评估算法,实现对系统的健康趋势预测,并能够有针对性地给出运维建议。蒸汽隔离阀一体化在线监测系统将数据采集、故障诊断、预测性维护功能集成,对系统故障工况能够实现迅速反馈,并诊断出故障部件,结合工程经验及故障机理提供专业的整修及运维建议,准确评估系统健康情况,保障设备的安全稳定运行。