Electroplated super-hydrophobic Zn−Fe coating for corrosion protection on magnesium alloy

A superhydrophobic Zn−Fe alloy coating was prepared on the surface of a reactive magnesium alloy using a simple,low-cost,eco-friendly method.Firstly,the Zn−Fe coating was obtained in a neutral glycerol Zn−Fe plating solution,which is green,compositionally stable,and non-corrosive to the equipment.And then the superhydrophobic surface with a flower-like microstructure was obtained by grafting myristic acid onto the Zn−Fe coating via a chelation reaction.The water contact angle was>150°and the rolling angle was 3°−4°.The corrosion rate of the two groups of superhydrophobic magnesium alloy samples with electrodeposition time of 30 and 50 min,respectively,was reduced by about 87%compared to that of the bare magnesium alloy.The prepared superhydrophobic coatings exhibit high performance in self-cleaning,abrasion resistance,and corrosion resistance.

Microstructure,tribological behavior and magnetic properties of Fe−Ni−TiO_(2) composite coatings synthesized via pulse frequency variation

The Fe−Ni−TiO_(2) nanocomposite coatings were electrodeposited by pulse frequency variation.The results showed that the nanocomposite with a very dense coating surface and a nanocrystalline structure was produced at higher frequencies.By increasing the pulse frequency from 10 to 500 Hz,the iron and TiO_(2) nanoparticles contents were increased in expense of nickel content.XRD patterns showed that by increasing the frequency to 500 Hz,an enhancement of BCC phase was observed and the grain size of deposits was reduced to 35 nm.The microhardness and the surface roughness were increased to 647 HV and 125 nm at 500 Hz due to the grain size reduction and higher incorporation of TiO_(2) nanoparticles into the Fe−Ni matrix(5.13 wt.%).Moreover,the friction coefficient and wear rate values were decreased by increasing the pulse frequency;while the saturation magnetization and coercivity values of the composite deposits were increased.

Cathodic electrophoretic deposition of α-Fe_2O_3 coating

Submicro α-Fe2O3 coatings were formed using electrophoretic deposition(EPD) technique in aqueous media. The zeta potentials of different α-Fe2O3 suspensions with different additives were measured as a function of p H to identify the optimum suspension condition for deposition. Electrophoretic depositions of α-Fe2O3 coatings under different applied electric fields and deposition time were studied and the effects of applied voltages and deposition time on deposition rates and thicknesses were investigated. The particle packing densities of the deposits at various applied voltages and deposition time were also analyzed by a scanning electron microscope(SEM). The results show that crack-free α-Fe2O3 coatings with uniform microstructure and good adherence to the nickel substrates are successfully obtained. Electrophoretic deposited α-Fe2O3 coating from aqueous suspension is a feasible, low-cost and environmental friendly method.

A study on reactive braze coating of (TiC+Cr_3C_2)/Fe composite coatings

A new hardfacing process, reactive braze coating process (RBCC) was studied, and (TiC+Cr_3C_2)/Fe composite coatings were prepared by RBCC using carbon, Cr_3C_2, iron, ferrochromium and titanium powder as the raw materials in vacuum braze furnace. The results show that TiC is in-situ synthesized in the coatings. The methods of introducing Cr_3C_2 have great effects on the distribution of TiC. Adding Cr_3C_2 directly to the raw materials for coatings, fine TiC particles aggregate into discoids parallel to the coating surface, whereas, in-situ synthesizing Cr_3C_2 in coatings, the aggregations of TiC are lumpish. During braze coating, Cr_3C_2 particles directly added dissolve and precipitate to become needle-shaped. The coatings have an even and smooth surface and are combined with their mild steel substrates by a metallurgical bonding.

Corrosion Resistance of Ceramic Coating on Steel Substrate

Fe/Al2O3 ceramic coating was made by spraying and sol-gel. The corrosion resistance between Fe/Al2O3 ceramic coating and steel 45# was studied. By microscope and X-ray diffraction, the binding and the composition of the interface were also analyzed. The results showed that Fe/Al2O3 ceramic coating had dense struc- ture, less porosity and better binding with the substrate which was effective to prevent erosive liquor immersing into the inside of ceramic coating. Some substances that distributed homogeneously in Fe/Al2O3 ceramic coating, such as α-Al2O3, FeAlO3 and Fe3Al, could improve the corrosion resistance of this material.

Large scale synthesis of FeS coated Fe nanoparticles as reusable magnetic photocatalysts

The FeS coated Fe nanoparticles were prepared by using high temperature reactions between the commercial Fe nanoparticles and the S powders in a sealed quartz tube. The simple method developed in this work is effective for large scale synthesis of FeS/Fe nanoparticles with tunable shell/core structures, which can be obtained by controlling the atomic ratio of Fe to S. The structural, magnetic and photocatalytic properties of the nanoparticles were investigated systematically. The good photocatalytic performance originating from the FeS shell in degradation of methylene blue under visible light and the high saturation magnetization originating from the ferromagnetic Fe core make the FeS/Fe nanoparticles a good photocatalyst that can be collected and recycled easily with a magnet. An exchange bias up to tl mT induced in Fe by FeS was observed in the Fe/FeS nanoparticles with ferro/antiferromagnetic interfaces. The enhanced coercivi- ty up to 32 mT was ascribed to the size effect of Fe core.