Controlled Diffusion Solidification(CDS) is a promising process relied on mixing two liquid alloys of precisely controlled chemistry and temperature in order to produce a predetermined alloy composition. In this study...Controlled Diffusion Solidification(CDS) is a promising process relied on mixing two liquid alloys of precisely controlled chemistry and temperature in order to produce a predetermined alloy composition. In this study, the CDS was employed to prepare hypereutectic Al-20%Si(mass fraction) alloy using Al-30%Si and pure Al of different temperatures. The mixing rate was controlled using three small crucibles with a hole of different diameters in their bottom. The effect of mixing rate and temperature on the microstructure of the primary Si-phase during the mixing of molten Al and Al-30%Si was studied. The results showed that when the diameter of the small crucible bottom hole is 16 mm, a higher mass mixing rate 0.217 kg·s-1 would results in a lower stream velocity 0.414 m·s-1. Conversely a lower mass mixing rate 0.114 kg·s-1(the diameter of the small crucible bottom hole is 8 mm) would result in a higher fluid stream velocity 0.879 m·s-1. A lower mass mixing rate would be better to refine the primary Si than a higher mass mixing rate. Meanwhile, the morphology and distribution of primary Si could also be improved. Especially, when Al-30%Si alloy at 820 °C was mixed with pure Al at 670 °C in the case of a mass mixing rate of 0.114 kg·s-1 and a pouring temperature of 680 °C, the average size of the primary Si phase would be only 18.2 μm. Its morphology would mostly be octahedral and the primary Si would distribute uniformly in the matrix microstructure. The lower mass mixing rate(0.114 kg·s-1) will enhance the broken tendency of Al-30%Si steam and the mixing agitation of resultant melt, so the primary Si phase can be better refined.展开更多
The effects of cooling rates corresponding to different diameters of the steel mould and laser surface melting(LSM)on the as-cast microstructures of Mg-9Al-xSi(x=1,3)(mass fraction,%)alloys were investigated by XRD an...The effects of cooling rates corresponding to different diameters of the steel mould and laser surface melting(LSM)on the as-cast microstructures of Mg-9Al-xSi(x=1,3)(mass fraction,%)alloys were investigated by XRD and OM.The results show that obvious refinement of the alloy microstructure is obtained with increasing cooling rate by conventional ingot metallurgy.However, no evident modified morphologies of both dendritic primary Mg2Si and Chinese script eutectic Mg2Si in the Mg-Al-Si alloy occurs. Surprisingly,the morphologies of Mg2Si phases within the laser-melted Mg-Al-Si alloy transform drastically from both coarse Chinese script shape for the eutectic Mg2Si and dendrite for the primary Mg2Si to fine spherical particles with an average size of about 3μm due to the rapid cooling of the melted layer,and the Mg2Si particulates distribute more uniformly in theα-Mg matrix.展开更多
基金financially supported by the Fundamental Research Funds for the Central Universities,China(No.2020CDJDPT001)the Chongqing Natural Science Foundation,China(No.cstc2021jcyj-msxm X0699)。
基金supported by the National Natural Science Foundation,China (No.52074131)the National Key R&D Project,China (No.2022YFC3900500)+2 种基金the International Technology Cooperation Program of Guangdong Academy of Sciences,China (No.2020GDASYL-20200504001)the Open Competition to Select the Best Candidate of Shangrao,China (No.2021A005)the BL13HB beamline of Shanghai Synchrotron Radiation Facility (SSRF)for providing synchrotron radiation beamtime (Nos.2020-SSRF-PT-011937,2021-SSRF-PT-017645).
基金supported by the National Natural Science Foundation of China(Grant Nos.51064017 and 51464031)
文摘Controlled Diffusion Solidification(CDS) is a promising process relied on mixing two liquid alloys of precisely controlled chemistry and temperature in order to produce a predetermined alloy composition. In this study, the CDS was employed to prepare hypereutectic Al-20%Si(mass fraction) alloy using Al-30%Si and pure Al of different temperatures. The mixing rate was controlled using three small crucibles with a hole of different diameters in their bottom. The effect of mixing rate and temperature on the microstructure of the primary Si-phase during the mixing of molten Al and Al-30%Si was studied. The results showed that when the diameter of the small crucible bottom hole is 16 mm, a higher mass mixing rate 0.217 kg·s-1 would results in a lower stream velocity 0.414 m·s-1. Conversely a lower mass mixing rate 0.114 kg·s-1(the diameter of the small crucible bottom hole is 8 mm) would result in a higher fluid stream velocity 0.879 m·s-1. A lower mass mixing rate would be better to refine the primary Si than a higher mass mixing rate. Meanwhile, the morphology and distribution of primary Si could also be improved. Especially, when Al-30%Si alloy at 820 °C was mixed with pure Al at 670 °C in the case of a mass mixing rate of 0.114 kg·s-1 and a pouring temperature of 680 °C, the average size of the primary Si phase would be only 18.2 μm. Its morphology would mostly be octahedral and the primary Si would distribute uniformly in the matrix microstructure. The lower mass mixing rate(0.114 kg·s-1) will enhance the broken tendency of Al-30%Si steam and the mixing agitation of resultant melt, so the primary Si phase can be better refined.
基金Project(LRB05-311)supported by the Postdoctoral Foundation of Heilongjiang Province,ChinaProject(HEUFT05038)supported by the Basic Research Foundation of Harbin Engineering University,ChinaProject(2009AA03Z423)supported by the National High-TechResearch and Development Program of China
文摘The effects of cooling rates corresponding to different diameters of the steel mould and laser surface melting(LSM)on the as-cast microstructures of Mg-9Al-xSi(x=1,3)(mass fraction,%)alloys were investigated by XRD and OM.The results show that obvious refinement of the alloy microstructure is obtained with increasing cooling rate by conventional ingot metallurgy.However, no evident modified morphologies of both dendritic primary Mg2Si and Chinese script eutectic Mg2Si in the Mg-Al-Si alloy occurs. Surprisingly,the morphologies of Mg2Si phases within the laser-melted Mg-Al-Si alloy transform drastically from both coarse Chinese script shape for the eutectic Mg2Si and dendrite for the primary Mg2Si to fine spherical particles with an average size of about 3μm due to the rapid cooling of the melted layer,and the Mg2Si particulates distribute more uniformly in theα-Mg matrix.
